Low-voltage safety lamp

The waterproof rib slot structure of the aluminum profile shell and PC mask solves the sealing and production efficiency problems of low-voltage safety lamps, achieves low-cost and efficient sealing connection, and improves product quality.

CN223412012UActive Publication Date: 2025-10-03GUANG DONG MASON TECH
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Patent Information

Application Number
CN202423002522.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-03
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Existing low-voltage safety lamps have problems with the sealing of the shell and production efficiency. The cost of the tempered glass gluing process is high, and the material cost of the plastic diffuser plate structure is high, which affects production efficiency.

Method used

It adopts aluminum profile shell and PC mask, and realizes sealed connection without gluing through the cooperation of waterproof ribs and positioning grooves. Combined with the sealing end cover assembly, it simplifies the assembly process.

Benefits of technology

It achieves efficient sealing effect, reduces assembly difficulty and cost, improves production efficiency, and enhances product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The low-voltage safety lamp comprises a shell, a mask and waterproof ribs, the shell comprises a bottom plate and two side plates arranged oppositely, the two side edges of the bottom plate are connected with the two side plates respectively, the inner walls of the side plates are provided with clamping ribs and clamping grooves, and the clamping grooves are located above the clamping ribs; the mask comprises a panel and vertical walls which are oppositely arranged, the vertical walls are connected with the panel, and clamping heads matched with the clamping ribs are arranged on the lower portions of the vertical walls; a plurality of waterproof ribs are arranged on the outer wall of the vertical wall, the hardness of the waterproof ribs is smaller than that of the face cover, the waterproof ribs abut against the inner wall of the side plate, at least two waterproof ribs extend in different directions to form a splayed shape, and the end of at least one waterproof rib extends into the clamping groove. The low-voltage safety lamp is simple and novel in structure, the outer shell formed by connecting the shell body and the mask has a strong sealing protection effect, and the manufacturing cost is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of lighting, in particular to a low-voltage safety lamp. Background Art

[0002] Tunnel lights (standardly called low-voltage safety lights) for lighting need to be installed in the maintenance tunnel to facilitate daily maintenance of the subway and vehicle depot. Specifically, when the vehicle is being repaired, it will be parked above the tunnel, and personnel will repair the vehicle in the tunnel. Low-voltage safety lights are installed on both side walls of the tunnel for lighting.

[0003] In order to improve the sealing of the shell and reduce the intrusion of water vapor and dust into the low-voltage safety lamp through the gap between the shell and the mask, there are two common practices in the market: First, the shell 1 is made of aluminum profile, and the mask 2 is made of silk-screen black-edged tempered glass, and the tempered glass is glued to the shell 1 with glass glue 91 to achieve dust and water proof effect of the shell, such as Figure 1 As shown, the disadvantage of this structure is that the tempered glass of the mask needs to be silk-screened with black borders on both sides of the glass to cover the glass glue, otherwise it will be ugly. Tempered glass is more expensive than plastic diffuser plates, and the silk-screen process cost is even higher. In addition, after the tempered glass is glued, the low-voltage safety lamp needs to be moved to an idle place and placed for a period of time to wait for the glue to solidify, which affects the production efficiency of the assembly line and wastes labor hours. Second, the shell 1 is made of aluminum profiles, and the mask 2 uses a plastic diffuser plate. The silicone waterproof strip 93 is squeezed by the pressure strip 92 to achieve the dust and water proof effect of the shell, such as Figure 2 As shown, the disadvantages of this structure are high material cost, the layering strips need special machines to be pressed in, high processing costs and low production efficiency. Utility Model Content

[0004] The technical problem solved by the utility model is to provide a low-cost, low-voltage safety lamp with good shell sealing effect.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a low-voltage safety lamp, comprising:

[0006] A housing, the housing comprising a bottom plate and two oppositely disposed side plates, the two sides of the bottom plate being connected to the two side plates respectively, the inner walls of the side plates having a retaining rib and a retaining groove, the retaining groove being located above the retaining rib;

[0007] A face mask, comprising a panel and oppositely disposed vertical walls, the vertical walls being connected to the panel, and a clamping head cooperating with the locking rib being provided at the lower portion of the vertical wall;

[0008] Waterproof ribs, the hardness of the waterproof ribs is less than the hardness of the mask, and the outer wall of the vertical wall is provided with multiple waterproof ribs, the waterproof ribs abut the inner wall of the side panel, at least two of the waterproof ribs extend in different directions to form an eight-shaped shape, and the end of at least one of the waterproof ribs extends into the positioning groove.

[0009] In one embodiment, the mask is made of PC.

[0010] In one embodiment, the mask is a milky white semi-transparent mask.

[0011] In one embodiment, the waterproof rib is made of TPE.

[0012] In one embodiment, the face mask and the waterproof ribs are co-extruded structural components.

[0013] In one embodiment, the vertical wall is connected to three waterproof ribs, wherein the waterproof rib at the bottom extends obliquely downward, and its end extends into the positioning groove, and the other two waterproof ribs extend obliquely upward.

[0014] In one embodiment, the housing is an aluminum profile structure.

[0015] In one embodiment, it further includes an LED light source assembly disposed on the inner side of the bottom plate.

[0016] In one embodiment, a sealing end cap assembly is further included, wherein the sealing end cap assembly includes an end cap and a sealing gasket, one side of the sealing gasket contacts the end of the mask and the end of the shell, the end cap is screwed to the shell, and the end cap contacts the sealing gasket.

[0017] In one embodiment, a reinforcement groove is provided on the side plate, the cross section of the reinforcement groove is in an arc shape, and the end of the reinforcement groove is provided with a thread that cooperates with the screw.

[0018] The beneficial effects of the present utility model are as follows: the low-voltage safety lamp has a simple and novel structure. The housing formed by connecting the shell and the mask has the same sealing and protection effect as ordinary IP20 protection grade lamps. Moreover, the mask and the shell are snap-fitted together, and the connection process does not require glue, which greatly reduces the difficulty and professional requirements of the housing installation, simplifies the assembly process of the low-voltage safety lamp, helps to improve the assembly efficiency of the low-voltage safety lamp, and saves the manufacturing cost of the low-voltage safety lamp. The low-voltage safety lamp is significantly different from existing lamps, improves the product's sense of quality to a certain extent, increases the product's selling point, and has broad promotion prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0020] Figure 1 This is a schematic diagram of the end structure of a shell in a low-voltage safety lamp in the prior art;

[0021] Figure 2 Schematic diagram of the end face structure of another low-voltage safety lamp in the prior art;

[0022] Figure 3 This is an exploded view of the low-voltage safety lamp according to the first embodiment of the present utility model;

[0023] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0024] Figure 5 for Figure 3 Enlarged view of point B in the middle;

[0025] Figure 6 This is a schematic diagram of a partial area of ​​the end surface of the housing of the low-voltage safety lamp in the first embodiment of the present invention.

[0026] Description of Figure Numbers:

[0027] 1. Housing; 11. Bottom plate; 12. Side plate; 121. Positioning rib; 122. Positioning groove; 123. Reinforcement groove;

[0028] 2. Mask; 21. Panel; 22. Wall; 221. Head;

[0029] 3. Waterproof ribs;

[0030] 4. LED light source components;

[0031] 5. Driver;

[0032] 61. End cover; 62. Sealing gasket;

[0033] 7. Screws;

[0034] 8. Bracket;

[0035] 91. Glass glue; 92. Pressure strip; 93. Silicone waterproof strip. DETAILED DESCRIPTION

[0036] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings and in conjunction with the embodiments.

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0038] It should be noted that if the embodiments of the present invention involve directional indications such as up, down, left, right, front, back, etc., then the directional indications are only used to explain the relative position relationship, movement status, etc. between the various components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indications will also change accordingly.

[0039] In addition, if the embodiments of the present invention include descriptions of "first," "second," etc., such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of the technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one of such features.

[0040] In addition, if the word "and / or" appears throughout the text, it means that three parallel solutions are included. For example, "and / or" includes solutions, or solutions, or solutions that meet all of the requirements simultaneously. In addition, the technical solutions of various embodiments may be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. If the combination of technical solutions is mutually contradictory or cannot be implemented, it shall be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0041] In this application, unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integration; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components or interactions between two components. Those skilled in the art will understand the specific meanings of these terms in this application based on specific circumstances.

[0042] Example 1

[0043] Please refer to Figures 3 to 6, Embodiment 1 of the present invention is: a low-voltage safety lamp, comprising a shell 1, a mask 2 and a waterproof rib 3, the shell 1 comprising a bottom plate 11 and two side plates 12 arranged oppositely, the two side edges of the bottom plate 11 are respectively connected to the two side plates 12, the inner walls of the side plates 12 have a locking rib 121 and a locking groove 122, and the locking groove 122 is located above the locking rib 121; the mask 2 comprises a panel 21 and a vertical wall 22 arranged oppositely, the vertical wall 22 is connected to the panel 21, and the lower part of the vertical wall 22 is provided with a clamping head 221 that cooperates with the locking rib 121; the hardness of the waterproof rib 3 is less than the hardness of the mask 2, and the outer wall of the vertical wall 22 is provided with a plurality of waterproof ribs 3, the waterproof ribs 3 abut against the inner wall of the side plate 12, at least two of the waterproof ribs 3 extend in different directions to form an eight-shaped shape, and the end of at least one waterproof rib 3 extends into the locking groove 122.

[0044] In this embodiment, the housing 1 is an aluminum extrusion structure, the mask 2 is made of PC, and is a milky white, translucent mask. The waterproof ribs 3 are made of TPE. For ease of processing and production, the mask 2 and waterproof ribs 3 are preferably co-extruded into a one-piece structure. PC has high diffusion, high light transmittance, and high strength, making it suitable for use as a translucent mask 2 and a load-bearing member. TPE has excellent sealing properties and is stronger than silicone, but much softer than PC, making it deformable but incompressible.

[0045] In this embodiment, three waterproof ribs 3 are connected to the vertical wall 22. The waterproof rib 3 at the bottom extends obliquely downward, and its end extends into the locking groove 122. The other two waterproof ribs 3 extend obliquely upward. In one or more embodiments, the number of waterproof ribs 3 on the vertical wall 22 can also be two, four, five, or more.

[0046] When the integrated structure of the mask 2 and the waterproof ribs 3 is pressed downward into the housing 1, the two waterproof ribs 3 near the top are squeezed and deformed upward. Due to the strength of the TPE material itself, the two waterproof ribs 3 are tightly attached to the inner wall of the side panel 12 after being deformed, achieving a waterproof effect. The waterproof ribs 3 near the bottom are squeezed and deformed, tightly contacting the top surface of the locking rib 121, and the ends are embedded in the locking grooves 122, thus achieving a good sealing effect. At the same time, the clamping head 221 is hooked on the locking rib 121, thereby effectively holding the mask 2 and the housing 1.

[0047] The low-voltage safety lamp also includes an LED light source assembly 4 arranged on the inner side of the base plate 11. In this embodiment, the LED light source assembly 4 includes a circuit board and LED lamp beads arranged on the circuit board. To facilitate processing and production, the driver 5 for driving the LED light source assembly 4 is integrated on the circuit board.

[0048] The low-voltage safety lamp also includes a sealed end cap assembly, which includes an end cap 61 and a sealing gasket 62. One side of the sealing gasket 62 contacts the end of the mask 2 and the end of the housing 1. The end cap 61 is connected to the housing 1 by screws 7, and the end cap 61 contacts the sealing gasket 62. The sealing gasket 62 can be a waterproof silicone ring or the like.

[0049] In this embodiment, a reinforcement groove 123 is provided on the side panel 12. The cross section of the reinforcement groove 123 is arc-shaped. The end of the reinforcement groove 123 is provided with a thread that cooperates with the screw 7. The reinforcement groove 123 can be bent or extruded.

[0050] In one or more embodiments, a bracket 8 is further provided at the bottom of the housing 1 , and preferably, the housing 1 is rotatable relative to the bracket 8 .

[0051] The above are only optional embodiments of the present invention and do not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A low-voltage safety lamp, characterized in that: include A housing, the housing comprising a bottom plate and two oppositely disposed side plates, the two sides of the bottom plate being connected to the two side plates respectively, the inner walls of the side plates having a retaining rib and a retaining groove, the retaining groove being located above the retaining rib; A face mask, comprising a panel and oppositely disposed vertical walls, the vertical walls being connected to the panel, and a clamping head cooperating with the locking rib being provided at the lower portion of the vertical wall; Waterproof ribs, the hardness of the waterproof ribs is less than the hardness of the mask, and the outer wall of the vertical wall is provided with multiple waterproof ribs, the waterproof ribs abut the inner wall of the side panel, at least two of the waterproof ribs extend in different directions to form an eight-shaped shape, and the end of at least one of the waterproof ribs extends into the positioning groove.

2. The low-voltage safety lamp according to claim 1, characterized in that: The material of the mask is PC.

3. The low-voltage safety lamp according to claim 1, characterized in that: The face mask is a milky white semi-transparent face mask.

4. The low-voltage safety lamp according to claim 1, characterized in that: The material of the waterproof rib is TPE.

5. The low-voltage safety lamp according to claim 1, characterized in that: The face mask and the waterproof ribs are co-extruded structural parts.

6. The low-voltage safety lamp according to claim 1, characterized in that: The vertical wall is connected to three waterproof ribs, wherein the waterproof rib at the bottom extends obliquely downward, and its end extends into the positioning groove, and the other two waterproof ribs extend obliquely upward.

7. The low-voltage safety lamp according to claim 1, characterized in that: The shell is an aluminum profile structural component.

8. The low-voltage safety lamp according to claim 1, characterized in that: It also includes an LED light source assembly arranged on the inner side of the bottom plate.

9. The low-voltage safety lamp according to claim 1, characterized in that: It also includes a sealing end cover assembly, which includes an end cover and a sealing gasket. One side of the sealing gasket contacts the end of the mask and the end of the shell. The end cover is screwed to the shell, and the end cover contacts the sealing gasket.

10. The low-voltage safety lamp according to claim 9, characterized in that: The side plate is provided with a reinforcement groove, the cross section of the reinforcement groove is in an arc shape, and the end of the reinforcement groove is provided with a thread that cooperates with the screw.