Efficient tower
The meshing action of the rotating gears driven by the servo motor drives the blanking plate to rotate. Combined with the uniform injection of hot air by the air intake mechanism, the problem of uneven distribution of materials in the drying tower is solved, the drying efficiency is improved and the inner wall of the tower is kept clean.
Patent Information
- Application Number
- CN202422385468.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-09-29
AI Technical Summary
During operation of the existing drying tower, the material cannot be evenly distributed, resulting in insufficient contact with hot air, which affects the drying efficiency.
The rotating gear driven by the servo motor meshes with the fixed gear ring to drive the blanking plate to rotate, thereby achieving uniform dispersion of the material, and evenly spraying hot air through the air intake mechanism to ensure full contact between the material and the hot air.
It improves the material drying efficiency, avoids the adhesion of the dried material, keeps the inner wall of the drying tower clean, and extends the effective length of the drying tower.
Smart Images

Figure CN223416739U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drying towers, in particular to a high-efficiency tower. Background Art
[0002] A tower is a device used to perform physical processes such as separation or absorption, or to change the composition of complex mixtures of gases or liquids. It has a large height-to-diameter ratio and is equipped with internal and external accessories. The internal components are designed to maintain close contact between gas and liquid, gas and solid, liquid and liquid, or liquid and solid in the material, with the surface constantly renewed to achieve mass transfer (generally accompanied by heat transfer). A high-efficiency drying tower utilizes spray drying technology to dry materials. Its operating principle involves dispersing the liquid into tiny mist droplets through an atomizer. These droplets come into direct contact with hot air, causing the water to evaporate rapidly, thereby drying the material into a finished product in a very short time. It is widely used in the drying needs of biopesticides, pharmaceuticals, food microorganisms, and other fields.
[0003] The existing technology has the following shortcomings: during the operation of the existing drying tower, the material added from the top of the drying tower cannot be evenly distributed inside the drying tower, so that it cannot fully contact with the hot air from the bottom upward, which in turn affects the efficiency of material drying. Utility Model Content
[0004] The purpose of the utility model is to provide a high-efficiency tower, which can rotate two unloading plates through the meshing action between the rotating gear and the fixed gear ring by the operation of a servo motor, and then disperse the material entering the interior of the drying tower body from the top, so that it can be evenly distributed inside the drying tower body, so that it can fully contact with hot air, thereby improving the efficiency of material drying, and solving the above-mentioned shortcomings in the technology.
[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-efficiency tower, comprising a drying tower body, and further comprising:
[0006] The unloading mechanism is arranged at the top of the inner side of the drying tower body and is used to unload the materials;
[0007] The air intake mechanism is arranged at the bottom of the inner side of the drying tower body and is used to transport hot air into the drying tower body for material drying;
[0008] The blanking mechanism includes two blanking plates and a rotating shaft. The two blanking plates are arranged at the top inner side of the drying tower body. The outer bottom sides of the two blanking plates are fixedly installed with fixed gear rings. The rotating shaft is arranged on the outer wall of one end of the drying tower body. A servo motor is arranged at the bottom of the rotating shaft. The outer sides of the top and bottom of the rotating shaft are fixedly sleeved with rotating gears that mesh with the two fixed gear rings.
[0009] Preferably, the drying tower body comprises a tower body, a connecting cylinder is fixedly installed at the bottom of the tower body, a blanking cone is fixedly installed at the bottom of the connecting cylinder, and a plurality of air hammers are fixedly installed on the outer side of the blanking cone.
[0010] Preferably, the top and bottom of the inner side of the tower body are rotatably connected to two blanking plates respectively, and the outer side of one end of the tower body is rotatably connected to the rotating shaft.
[0011] Preferably, the bottom of the outer wall at one end of the tower body is fixedly connected to the servo motor, and the servo motor is connected to the rotating shaft through an output shaft.
[0012] Preferably, the air intake mechanism includes an air intake pipe, which is fixedly mounted on the inner wall of one end of the connecting cylinder, and an external air supply pipe is fixedly mounted on one end of the air intake pipe located on the inner side of the connecting cylinder.
[0013] Preferably, an inner gas pipe is fixedly installed on the inner side of the outer gas pipe via a connecting pipe, and air outlet nozzles are fixedly installed in a ring shape at equal intervals on the top of the outer gas pipe and the inner gas pipe.
[0014] Preferably, the outer diameter of the blanking plate is the same as the inner diameter of the tower body, and the outer diameter of the external gas pipe is the same as the inner diameter of the connecting tube.
[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0016] 1. The servo motor makes the rotating shaft rotate, and the meshing action between the rotating gear and the fixed gear ring makes the two unloading plates rotate, thereby dispersing the material added from the top of the drying tower body so that it can be evenly distributed inside the drying tower body. At the same time, the setting of the external air pipe and the internal air pipe allows the hot air to be evenly sprayed upward from the bottom of the drying tower body, so that the material can fully contact with the hot air, which can improve the drying efficiency of the material;
[0017] 2. The tower body and the discharge cone can be connected through the connecting tube, which can extend the length of the drying tower body. The inner wall of the discharge cone can be vibrated by the air hammer, so that the dried material can be discharged conveniently through the bottom of the discharge cone, which can prevent the dried material from adhering to the inner wall of the discharge cone and affecting the neatness of the inner wall of the drying tower body. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0019] Figure 1 It is the whole structure schematic view of the utility model.
[0020] Figure 2 It is the partial sectional structure view of the utility model.
[0021] Figure 3 It is the A part enlarged view of the utility model. Figure 2
[0022] Figure 4 It is the blanking mechanism three-dimensional structure view of the utility model.
[0023] Figure 5 It is the air inlet mechanism three-dimensional structure view of the utility model.
[0024] Mark explanation:
[0025] 1, drying tower body;101, tower body;102, connecting cylinder;103, blanking cone;104, air hammer;
[0026] 2, blanking mechanism;201, blanking plate;202, fixed tooth ring;203, rotating shaft;204, servo motor;205, rotating gear;
[0027] 3, air inlet mechanism;301, air inlet pipe;302, outer air conveying pipe;303, inner air conveying pipe;304, air outlet nozzle. Specific implementation
[0028] The utility model provides a kind of efficient tower device as shown in Figure 1-2 Including drying tower body 1, still include:
[0029] Blanking mechanism 2 is set to the inside top of drying tower body 1, for blanking material;
[0030] Air inlet mechanism 3 is set to the inside bottom of drying tower body 1, for conveying hot air to drying tower body 1 inside for material drying.
[0031] To conveniently distribute material evenly to the inside of drying tower body 1, as Figure 1-4 As shown, the blanking mechanism 2 comprises two blanking plates 201 and a rotating shaft 203, the two blanking plates 201 are arranged at the top of the inside of the drying tower body 1, the bottom of the outside of the two blanking plates 201 is fixedly installed with a fixed gear ring 202, the rotating shaft 203 is arranged on the outer wall of one end of the drying tower body 1, the bottom of the rotating shaft 203 is provided with a servo motor 204, the top and bottom of the outside of the rotating shaft 203 are fixedly sleeved with rotating gears 205 engaged with the two fixed gear rings 202, the servo motor 204 works to make the rotating shaft 203 rotate, and the engagement between the rotating gears 205 and the fixed gear rings 202 makes the two blanking plates 201 rotate, thereby uniformly dispersing the material into the inside of the drying tower body 1.
[0032] In order to make the drying tower body 1 can fully dry the material, such as Figure 1 As shown, the drying tower body 1 comprises a tower body 101, the bottom of the tower body 101 is fixedly installed with a connecting cylinder 102, the bottom of the connecting cylinder 102 is fixedly installed with a blanking cone 103, a plurality of air hammers 104 are fixedly installed on the outside of the blanking cone 103, the connecting cylinder 102 is connected with the tower body 101 and the blanking cone 103 to prolong the length of the drying tower body 1, so that the drying tower body 1 can fully dry the material, and the air hammer 104 can work to avoid the material adhering to the inner wall of the drying tower body 1.
[0033] In order to conveniently install the blanking mechanism 2, such as Figure 2 As shown, the inside top and bottom of the tower body 101 are rotatably connected with the two blanking plates 201, the outside of one end of the tower body 101 is rotatably connected with the rotating shaft 203, the bottom of the outer wall of one end of the tower body 101 is fixedly connected with the servo motor 204, the servo motor 204 and the rotating shaft 203 are drivingly connected through an output shaft, the tower body 101 can install the rotating shaft 203 and the blanking plate 201, the servo motor 204 works to make the rotating shaft 203 rotate, and the engagement between the rotating gears 205 and the fixed gear rings 202 can drive the blanking plate 201 to rotate.
[0034] In order to make the hot air can fully contact with the material, such as Figure 2 and Figure 5 As shown, the air inlet mechanism 3 comprises an air inlet pipe 301, the air inlet pipe 301 is fixedly installed on the inner wall of one end of the connecting cylinder 102, the air inlet pipe 301 is fixedly installed with an outer air outlet pipe 302 at one end inside the connecting cylinder 102, the outer air outlet pipe 302 is fixedly installed with an inner air outlet pipe 303 through a connecting pipe, the top of the outer air outlet pipe 302 and the inner air outlet pipe 303 is fixedly installed with air outlet nozzles 304 at equal intervals, the arrangement of the outer air outlet pipe 302 and the inner air outlet pipe 303 makes the hot air uniformly sprayed from the inside bottom of the drying tower body 1, so that the hot air can fully contact with the falling material.
[0035] In order to make the blanking mechanism 2 and the air inlet mechanism 3 can stably work, as Figure 2 The outer diameter size of the blanking plate 201 is same with the inner diameter size of the tower body 101, the outer diameter size of the outer air outlet pipe 302 is same with the inner diameter size of the connecting cylinder 102, the tower body 101 can install and fix the blanking plate 201, and the connecting cylinder 102 can install and fix the outer air outlet pipe 302.
[0036] In the working process of the drying tower body 1, the hot air can be delivered to the outer air outlet pipe 302 through the hot air machine outside the air inlet pipe 301, the hot air can be delivered to the inner air outlet pipe 303 through the connecting pipe, and then the hot air can be sprayed from the bottom of the connecting cylinder 102 to the inside of the tower body 101 through the air outlet nozzles 304 at the top of the outer air outlet pipe 302 and the inner air outlet pipe 303, while the liquid material is atomized and added from the top of the tower body 101 to the inside of the drying tower body 1, and the servo motor 204 works to make the rotating shaft 203 rotate, and then the two rotating gears 205 rotate, and through the meshing effect between the gear parts, the two fixed tooth rings 202 rotate, and then the blanking plate 201 can be driven to rotate, and then the material entering the inside of the drying tower body 1 can be dispersed and evenly distributed to the inside of the tower body 101, and then the material can fully contact with the hot air sprayed by the air outlet nozzles 304, and the drying efficiency of the material can be improved, and the dried material falls into the discharge cone 103 from the gap of the air inlet mechanism 3, and then the discharge cone 103 is vibrated through the work of the plurality of air hammers 104, so that the dried material falling on the inner wall of the discharge cone 103 can be conveniently discharged from the bottom of the discharge cone 103, and the material adhering to the inner wall of the discharge cone 103 can be avoided, and the length of the drying tower body 1 can be extended through the connection of the connecting cylinder 102 to the tower body 101 and the discharge cone 103, so that the drying tower body 1 can fully dry the material, and the drying efficiency of the material can be improved, and the problems that the material cannot be evenly dispersed to the inside of the drying tower, cannot fully contact with the hot air, and the drying efficiency of the material is affected in the prior art are solved.
[0037] The above only describes certain exemplary embodiments of the present application by way of illustration, and it is needless to say that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present application. Therefore, the above drawings and descriptions are illustrative in nature and should not be understood as limiting the scope of protection of the claims of the present application.
Claims
1. A high-efficiency tower, comprising a drying tower body (1), characterized in that: Also includes: A material discharge mechanism (2) is provided at the top of the inner side of the drying tower body (1) and is used for discharging materials; An air intake mechanism (3) is provided at the bottom of the inner side of the drying tower body (1) and is used to transport hot air into the drying tower body (1) for drying materials; The blanking mechanism (2) comprises two blanking plates (201) and a rotating shaft (203), wherein the two blanking plates (201) are arranged at the top of the inner side of the drying tower body (1), and the outer bottoms of the two blanking plates (201) are fixedly mounted with a fixed gear ring (202), and the rotating shaft (203) is arranged on the outer wall of one end of the drying tower body (1), and a servo motor (204) is arranged at the bottom of the rotating shaft (203), and a rotating gear (205) meshing with the two fixed gear rings (202) is fixedly sleeved on the outer sides of the top and bottom of the rotating shaft (203).
2. A high-efficiency tower according to claim 1, characterized in that: The drying tower body (1) comprises a tower body (101), a connecting cylinder (102) is fixedly mounted on the bottom of the tower body (101), a blanking cone (103) is fixedly mounted on the bottom of the connecting cylinder (102), and a plurality of air hammers (104) are fixedly mounted on the outside of the blanking cone (103).
3. A high-efficiency tower according to claim 2, characterized in that: The top and bottom of the inner side of the tower body (101) are respectively rotatably connected to two blanking plates (201), and the outer side of one end of the tower body (101) is rotatably connected to a rotating shaft (203).
4. A high-efficiency tower according to claim 2, characterized in that: The bottom of the outer wall at one end of the tower body (101) is fixedly connected to the servo motor (204), and the servo motor (204) is connected to the rotating shaft (203) through an output shaft transmission.
5. A high-efficiency tower according to claim 2, characterized in that: The air intake mechanism (3) comprises an air intake pipe (301), the air intake pipe (301) being fixedly mounted on the inner wall of one end of the connecting cylinder (102), and an external air delivery pipe (302) being fixedly mounted on one end of the air intake pipe (301) located inside the connecting cylinder (102).
6. A high-efficiency tower according to claim 5, characterized in that: An inner gas pipe (303) is fixedly installed on the inner side of the outer gas pipe (302) via a connecting pipe, and gas outlet nozzles (304) are fixedly installed in an annular manner at equal intervals on the tops of the outer gas pipe (302) and the inner gas pipe (303).
7. A high-efficiency tower according to claim 5, characterized in that: The outer diameter of the blanking plate (201) is the same as the inner diameter of the tower body (101), and the outer diameter of the external gas transmission pipe (302) is the same as the inner diameter of the connecting tube (102).