Aluminum bar tailing welding equipment

Abstract

The utility model relates to the technical field of aluminum bar welding, in particular to aluminum bar tailing welding equipment which comprises a machine base, a mounting frame, a rotating mechanism, a welding mechanism and a pressing mechanism. The mounting frame is arranged on the machine base, the rotating mechanism and the pressing mechanism are both arranged on the mounting frame, and the welding mechanism is arranged on the rotating mechanism. The rotating mechanism comprises a motor, a limiting gear, a main gear and a transmission gear; the motor is arranged on the mounting frame, the mounting frame is provided with a fixing ring set, and the mounting frame, the fixing ring set and the main gear are each provided with a containing notch and a containing through hole. The multiple limiting gears are rotationally connected to the mounting frame, the multiple limiting gears are circumferentially distributed, the circle center of the circumference where the multiple limiting gears are located is consistent with the circle center of the main gear, the transmission gear is connected to the output end of the motor and connected with the main gear in a meshed mode, and the multiple limiting gears are all connected with the main gear in a meshed mode; the main gear is rotationally connected to the fixing ring set. And the welded aluminum bar tailings can be continuously used for production, so that the resource utilization rate is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum bar welding, in particular to aluminum bar tail welding equipment. Background Art

[0002] Aluminum bar cutting is an essential step in aluminum processing. Currently, aluminum bar cutting is primarily performed using mechanical or laser cutting methods. However, due to equipment limitations and the unique characteristics of the cutting process, a certain length of scrap remains after cutting. When this scrap is no longer recyclable, it cannot be used in subsequent production. Currently, unrecyclable scrap is typically discarded or recycled. Therefore, improvements to existing technologies are necessary to address these issues. Utility Model Content

[0003] The utility model aims to provide an aluminum bar tailing welding device, aiming to solve the problem in the prior art that aluminum bar tailings cannot be reused and thus lead to waste.

[0004] In order to achieve the above-mentioned purpose, the utility model provides an aluminum rod tail welding device, which includes a machine base, a mounting frame, a rotating mechanism, a welding mechanism and a pressing mechanism; the mounting frame is arranged on the machine base, the rotating mechanism and the pressing mechanism are both arranged on the mounting frame, and the welding mechanism is arranged on the rotating mechanism;

[0005] The rotating mechanism includes a motor, a limit gear, a main gear and a transmission gear; the motor is arranged on a mounting frame, the mounting frame is provided with a fixed ring group, the mounting frame, the fixed ring group and the main gear are all provided with placement notches and placement through holes; there are multiple limit gears and they are all rotatably connected to the mounting frame, the multiple limit gears are distributed circumferentially and the center of the circle of the circumference where they are located is consistent with the center of the circle of the main gear, the transmission gear is connected to the output end of the motor and is meshed with the main gear, the multiple limit gears are respectively meshed with the main gear, and the main gear is rotatably connected to the fixed ring group.

[0006] Furthermore, the main gear is provided with a fixed installation groove, and the welding mechanism is installed in the fixed installation groove.

[0007] Furthermore, two fixed installation slots are provided.

[0008] Furthermore, the fixed ring group includes a fixed inner ring and a fixed outer ring. The fixed inner ring is arranged on the mounting frame. The fixed outer ring is connected to the fixed inner ring and forms a rotation groove with the fixed inner ring. The main gear is rotatably connected to the rotation groove.

[0009] Furthermore, the fixing ring assembly also includes a gear protection shell, which is arranged on the mounting frame.

[0010] Furthermore, the welding mechanism includes a contour pad, a mounting block and a swing welding head; the contour pad is installed in the fixed mounting slot, the mounting block is adjustably arranged on the contour pad, and the swing welding head is adjustably arranged on the mounting block.

[0011] Furthermore, the mounting block is provided with an adjustment mounting slot and a plurality of adjustment mounting holes; the equal height pad is fixed to the fixed mounting slot by means of fixing screws passing through the adjustment mounting holes; and the swing welding head is fixed to the mounting block by means of fixing screws passing through the adjustment mounting slot.

[0012] Furthermore, the aluminum rod tail welding equipment also includes a pressing mechanism, which includes a cylinder and a pressing block; the cylinder is arranged on the mounting frame, and the pressing block is arranged at the telescopic end of the cylinder.

[0013] Compared with the prior art, the aluminum rod tail welding equipment provided by the utility model has the following advantages: when it is necessary to weld the aluminum rod tail and the new aluminum rod, the aluminum rod is first inserted into the placement through hole from the placement notch, and then the pressing mechanism presses and fixes the aluminum rod, and then the motor is started, and the motor drives the limit gear connected to it to rotate, and then drives the main gear to rotate while the other limit gears rotate synchronously. The limit gear is responsible for limiting the position of the main gear so that the center of the main gear is always in the same position. At this time, the welding mechanism rotates with the rotation of the main gear, and the aluminum rod can be welded. After welding, an aluminum rod of sufficient length is formed, which can continue to be used in production, thereby improving resource utilization; at the same time, it also reduces the generation of waste aluminum and reduces pollution to the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;

[0016] Figure 3 It is a front view of the utility model;

[0017] Figure 4 yes Figure 1 Schematic diagram of the enlarged structure of part A;

[0018] Figure 5 1. It is a schematic diagram of the three-dimensional structure of the pressing mechanism;

[0019] Figure 6 It is a three-dimensional structural diagram of the welding mechanism.

[0020] Description of reference numerals:

[0021] 1. Machine base;

[0022] 2, mounting frame; 21, fixed ring group; 211, fixed inner ring; 212, fixed outer ring; 213, rotating groove; 214, gear protection shell;

[0023] 3, rotating mechanism; 31, motor; 32, limit gear; 33, main gear; 331, fixed installation groove; 34, placing notch; 35, placing through hole; 36, transmission gear;

[0024] 4, welding mechanism; 41, equal-height cushion block; 42, mounting block; 421, adjusting installation groove; 422, adjusting installation hole; 43, swing welding head;

[0025] 5, pressing mechanism; 51, air cylinder; 52, pressing block. DETAILED DESCRIPTION

[0026] The utility model will be described in detail below in combination with specific embodiments.

[0027] In the utility model, except another explicit stipulation and limitation, when appearing the term such as " set in " " be connected " " connection " these terms should be broad sense to understand, for example, can be fixed connection, detachable connection or integral connection, can be directly connected or be connected through one or more intermediate medium. For the person skilled in the art, the specific meaning of the above-mentioned term in the utility model can be understood according to specific circumstances. For the direction word appearing in the utility model, it is to better explain the characteristics of features and the relationship between features, it should be understood that when the display direction of the utility model changes, the direction of the characteristics of features and the relationship between features also changes accordingly, therefore, the direction word does not constitute the absolute limitation of the characteristics of features and the relationship between features in space, and only plays a relative limiting role.

[0028] The utility model provides a kind of aluminium bar tail material welding equipment, as shown in Figures 1 to 6 It includes base 1, mounting frame 2, rotating mechanism 3, welding mechanism 4 and pressing mechanism 5;Mounting frame 2 is arranged in base 1, rotating mechanism 3 and pressing mechanism 5 are all arranged in mounting frame 2, and welding mechanism 4 is arranged in rotating mechanism 3;

[0029] The rotating mechanism 3 comprises a motor 31, a limiting gear 32, a main gear 33 and a transmission gear 36; the motor 31 is arranged on the mounting frame 2, the mounting frame 2 is provided with the fixed ring set 21, the mounting frame 2, the fixed ring set 21 and the main gear 33 are all provided with a placing gap 34 and a placing through hole 35; the limiting gear 32 is provided with a plurality of limiting gears 32 which are all rotationally connected to the mounting frame 2, the plurality of limiting gears 32 are circumferentially distributed and the center of the circumferences where the plurality of limiting gears 32 are located is consistent with the center of the main gear 33, the transmission gear 36 is connected to the output end of the motor 31 and is in meshing connection with the main gear 33, the plurality of limiting gears 32 are all in meshing connection with the main gear 33 respectively, and the main gear 33 is rotationally connected to the fixed ring set 21.

[0030] Based on the above structure, when the aluminum rod tailings and the new aluminum rod need to be welded, first, the aluminum rod is put into the placing through hole 35 from the placing gap 34, then the pressing mechanism 5 is used to press and fix the aluminum rod, and then the motor 31 is started, the motor 31 drives the transmission gear 36 connected thereto to rotate, and then drives the main gear 33 to rotate while the remaining limiting gears 32 are synchronously rotated, the limiting gear 32 is responsible for limiting the position of the main gear 33 so that the center of the main gear 33 is always at the same position, at this time, the welding mechanism 4 rotates with the rotation of the main gear 33, and the aluminum rod can be welded, after welding, a length sufficient aluminum rod is formed, which can be continuously used for production, improving the resource utilization rate; at the same time, the generation of waste aluminum is also reduced, and the pollution to the environment is reduced.

[0031] In the embodiment, the main gear 33 is provided with a fixed installation groove 331, and the welding mechanism 4 is installed in the fixed installation groove 331.

[0032] In the embodiment, the fixed installation groove 331 is provided with two.

[0033] Through the above structure design, the welding mechanism 4 can be randomly installed in any one installation groove, greatly improving the flexibility of installation.

[0034] In the embodiment, the fixed ring set 21 comprises a fixed inner ring 211 and a fixed outer ring 212, the fixed inner ring 211 is arranged on the mounting frame 2, the fixed outer ring 212 is connected to the fixed inner ring 211 and forms a rotating groove 213 with the fixed inner ring 211, and the main gear 33 is rotationally connected to the rotating groove 213. Through the above structure design, it is ensured that the main gear 33 does not deviate from the rotating groove 213, and the equipment failure caused by the deviation of the motion track is avoided.

[0035] In the embodiment, the fixed ring set 21 further comprises a gear protection shell 214, and the gear protection shell 214 is arranged on the mounting frame 2. The gear protection shell 214 can effectively prevent dust and sundries from entering the gear pair, thereby keeping the gear pair clean and ensuring the normal operation of the gear.

[0036] In this embodiment, the welding mechanism 4 includes a contour pad 41, a mounting block 42 and a swing welding head 43; the contour pad 41 is installed in the fixed mounting groove 331, the mounting block 42 is adjustably set on the contour pad 41, and the swing welding head 43 is adjustably set on the mounting block 42.

[0037] In this embodiment, the mounting block 42 is provided with an adjustment mounting groove 421 and multiple adjustment mounting holes 422; the contour pad 41 is fixed to the fixed mounting groove 331 by a fixing screw passing through the adjustment mounting hole 422; the swing welding head 43 is fixed to the mounting block 42 by a fixing screw passing through the adjustment mounting groove 421.

[0038] Through the above-mentioned structural design, during the welding process, the dual adjustment of the position of the swing welding head 43 can ensure that the swing welding head 43 is in the optimal welding position, which helps to reduce welding defects and improve the overall quality of the aluminum rod; at the same time, it can also ensure that the swing welding head 43 can weld aluminum rods of different sizes, thereby improving applicability.

[0039] In this embodiment, the aluminum bar tail welding equipment further includes a clamping mechanism 5, which includes a cylinder 51 and a clamping block 52. The cylinder 51 is mounted on the mounting frame 2, and the clamping block 52 is mounted at the telescopic end of the cylinder 51. The clamping block 52 can firmly secure the aluminum bar to prevent it from moving or rotating during the welding process, thereby ensuring the stability and accuracy of the aluminum bar during welding and avoiding welding errors or damage caused by workpiece movement.

[0040] In summary, this type of aluminum bar tail welding equipment can solve the problem in the prior art that aluminum bar tail cannot be reused and causes waste.

[0041] In the absence of conflict, the above embodiments and features therein may be combined with each other.

[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. Aluminum bar tail welding equipment, characterized by: The machine comprises a base (1), a mounting frame (2), a rotating mechanism (3), a welding mechanism (4) and a pressing mechanism (5); the mounting frame (2) is arranged on the base (1), the rotating mechanism (3) and the pressing mechanism (5) are both arranged on the mounting frame (2), and the welding mechanism (4) is arranged on the rotating mechanism (3); The rotating mechanism (3) comprises a motor (31), a limiting gear (32), a main gear (33) and a transmission gear (36); the motor (31) is arranged on a mounting frame (2); the mounting frame (2) is provided with a fixing ring group (21); the mounting frame (2), the fixing ring group (21) and the main gear (33) are all provided with a placement notch (34) and a placement through hole (35); a plurality of limiting gears (32) are provided and are all rotatably connected to the mounting frame (2); the plurality of limiting gears (32) are distributed circumferentially and the centers of the circumferences where the limiting gears (32) are located are consistent with the center of the main gear (33); the transmission gear (36) is connected to the output end of the motor (31) and is meshed with the main gear (33); the plurality of limiting gears (32) are respectively meshed with the main gear (33); and the main gear (33) is rotatably connected to the fixing ring group (21).

2. The aluminum bar tail welding equipment according to claim 1, characterized in that: The main gear (33) is provided with a fixed installation groove (331), and the welding mechanism (4) is installed in the fixed installation groove (331).

3. The aluminum bar tail welding equipment according to claim 2, characterized in that: Two fixed installation slots (331) are provided.

4. The aluminum bar tail welding equipment according to claim 1, characterized in that: The fixed ring assembly (21) comprises a fixed inner ring (211) and a fixed outer ring (212); the fixed inner ring (211) is arranged on the mounting frame (2); the fixed outer ring (212) is connected to the fixed inner ring (211) and forms a rotation groove (213) with the fixed inner ring (211); and the main gear (33) is rotationally connected to the rotation groove (213).

5. The aluminum bar tail welding equipment according to claim 4, characterized in that: The fixing ring assembly (21) further comprises a gear protection shell (214), and the gear protection shell (214) is arranged on the mounting frame (2).

6. The aluminum bar tail welding equipment according to claim 2, characterized in that: The welding mechanism (4) comprises a contour pad (41), a mounting block (42) and a swing welding head (43); the contour pad (41) is mounted on a fixed mounting groove (331), the mounting block (42) is adjustably mounted on the contour pad (41), and the swing welding head (43) is adjustably mounted on the mounting block (42).

7. The aluminum bar tail welding equipment according to claim 6, characterized in that: The mounting block (42) is provided with an adjustment mounting groove (421) and a plurality of adjustment mounting holes (422); the equal height pad (41) is fixed to the fixed mounting groove (331) by means of fixing screws passing through the adjustment mounting holes (422); and the swing welding head (43) is fixed to the mounting block (42) by means of fixing screws passing through the adjustment mounting groove (421).

8. The aluminum bar tail welding equipment according to claim 1, characterized in that: The aluminum rod tail welding equipment further comprises a pressing mechanism (5), which comprises a cylinder (51) and a pressing block (52); the cylinder (51) is arranged on the mounting frame (2), and the pressing block (52) is arranged at the telescopic end of the cylinder (51).

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