Multi-angle overturning welding positioner
The multi-angle flip structure driven by the self-locking motor and hydraulic rod solves the problem of incomplete angle control of the existing welding positioner, realizes multi-directional angle adjustment and fixation of the welding block, and improves welding efficiency and accuracy.
Patent Information
- Application Number
- CN202422933116.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing flip welding positioner is not comprehensive enough in angle control, resulting in low welding efficiency and inconvenience in use.
The multi-angle flip structure driven by a self-locking motor and a hydraulic rod is adopted. The motor and the hydraulic rod drive the pin wheel, rack, gear, rotating shaft and other components to achieve multi-directional angle adjustment and fixation of the welding block.
It realizes the multi-directional and comprehensive angle adjustment and fixation of the welding block, improves the welding efficiency and stability, and meets the needs of high-precision welding.
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Figure CN223418755U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding auxiliary equipment, in particular to a multi-angle flip welding positioner. Background Art
[0002] The main purpose of the welding positioner is to drag the workpiece to be welded so that the weld to be welded moves to the ideal position for welding. Its precise control capability helps to achieve a more precise and stable welding process, reduce vibration and deformation during welding, thereby improving welding quality and reducing the incidence of weld defects.
[0003] In the existing welding positioner, the angle of the welding block is adjusted during welding to meet the requirements on welding accuracy. The existing flip welding positioner is not comprehensive enough in adjusting the angle, resulting in low welding efficiency and inconvenience in use.
[0004] Therefore, the utility model provides a multi-angle flip welding positioner to solve the above problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a multi-angle flip welding positioner to solve the above problems.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a multi-angle flip welding positioner, including a support frame, the support frame includes a base, connecting rods are fixedly connected on both sides of the base, a front and rear flip structure is provided above the base, the front and rear flip structure includes a semicircular concave plate, the centers of both sides of the semicircular concave plate are rotatably connected with a rotating plate, the left and right rotating plates are rotatably connected between the left and right connecting rods and the semicircular concave plate, and a cylindrical block is fixedly connected to the right curved outer wall of the semicircular concave plate.
[0007] Furthermore, by installing a rotating plate at the center of the arc plate on the outer wall of the semicircular concave plate, the rotating plate rotates between the connecting rod and the semicircular concave plate, supporting the front and rear flipping structure while ensuring smooth rotation of the semicircular concave plate.
[0008] According to the above technical solution, a self-locking motor is fixedly mounted on the top of the base, a pin wheel is fixedly mounted on the output end of the self-locking motor, and the pin wheel is meshed with the cylindrical block.
[0009] Furthermore, by starting the self-locking motor, the pin wheel rotates to drive the cylindrical block to rotate, thereby causing the semicircular concave plate to rotate.
[0010] According to the above technical solution, a left-right flip structure is provided inside the semicircular concave plate. The left-right flip structure includes a hydraulic rod fixedly mounted on the inner wall of the semicircular concave plate. The output end of the hydraulic rod is fixedly connected to a rack.
[0011] Furthermore, the hydraulic rod is activated to drive the rack to move left and right.
[0012] Using the above technical solution, a fixing device is provided on the top of the left and right flipping structure, and the fixing device includes a workbench. A limiting plate and a first motor are fixedly installed on the top of the workbench. The inner side surfaces of the limiting plates are fixedly connected with fixing blocks. The output end of the first motor passes through one side of the limiting plate and is fixedly connected with a bidirectional screw.
[0013] Furthermore, the bidirectional screw is caused to rotate between the left and right fixing blocks by starting the first motor.
[0014] Using the above technical solution, the bidirectional screw is rotatably connected between the left and right fixed blocks, the outer sides of the bidirectional screw are screwed with sliders, the outer sides of the left and right sliders are fixedly connected with skateboards, the tops of the left and right skateboards are provided with through holes and are slidably connected with splints, and the outer sides of the left and right skateboards are provided with threaded holes and are screwed with bolts.
[0015] Furthermore, under the restriction of the limit plate, the slider moves on the bidirectional screw to drive the slide plate to clamp the welding block left and right. The upper and lower heights are adjusted by sliding the clamping plate and fixed with bolts, so that the welding block is clamped up and down.
[0016] According to the above technical solution, a support is fixedly connected to the inner wall of the semicircular concave plate, and the inner sides of the front and rear supports are rotatably connected to connecting blocks. The front and rear connecting blocks are fixedly connected to the bottom of the workbench, and a rotating shaft is fixedly connected between the front and rear connecting blocks. The outer end of the rotating shaft passes through the connecting block and the support and is fixedly connected to a gear, and the gear and the rack are engaged with each other.
[0017] Furthermore, the engagement of the rack and the gear drives the rotating shaft to rotate, thereby causing the workbench to tilt left and right.
[0018] Beneficial effects
[0019] The utility model provides a multi-angle flip welding positioner. Compared with the existing technology, it has the following advantages:
[0020] 1. This multi-angle flip welding positioner starts the self-locking motor and hydraulic rod, so that the pin wheel and rack respectively drive the cylindrical clamping block and the gear to rotate, thereby rotating the semicircular concave plate, and the rotating shaft drives the connecting block to rotate so that the workbench rotates, realizing multi-directional and comprehensive angle adjustment of the welding block before welding.
[0021] 2. This multi-angle flip welding positioner starts the first motor to rotate the bidirectional screw to drive the slider to move left and right, clamping the welding block left and right. Then the first motor is turned off and the clamping plate is pulled to slide upward inside the slide. When it rises to a suitable height, the bolts on both sides are tightened to fix the clamping plate in one place, thereby clamping the welding block up and down and fixing the welding block before welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the implementation scheme of the present invention or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0023] Figure 1 This is a perspective view of the external side structure of the utility model;
[0024] Figure 2 This is a three-dimensional diagram of the external back structure of the utility model;
[0025] Figure 3 This is a diagram showing the overall structure of the utility model when flipped left and right;
[0026] Figure 4 This is a partial enlarged view of the structure at point A of the present utility model;
[0027] Figure 5 This is a diagram showing the overall structure of the fixing device of the present utility model;
[0028] Figure 6 It is a partial enlarged view of the structure at point B of the present utility model.
[0029] In the figure: 1. Support frame; 11. Base; 12. Connecting rod; 2. Front-back flipping structure; 21. Semicircular concave plate; 22. Turning plate; 23. Columnar clamping block; 24. Self-locking motor; 25. Pin wheel; 3. Left-right flipping structure; 31. Hydraulic rod; 32. Rack; 33. Support; 34. Connecting block; 35. Rotating shaft; 36. Gear; 4. Fixing device; 41. Workbench; 42. First motor; 43. Limiting plate; 44. Fixing block; 45. Bidirectional screw; 46. Slider; 47. Slide plate; 48. Clamp; 49. Bolt. DETAILED DESCRIPTION
[0030] It should be noted that in the description of the embodiments of the present application, the terms "front, rear", "left, right", "up, down", etc. indicating directions or positional relationships are all based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present application. The terms "install", "connect", and "connected" should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or integrally connected; they can be directly connected, or indirectly connected through an intermediate medium, or they can be internal connections between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0031] The present application will be further described in detail below through the accompanying drawings and examples.
[0032] Reference Figures 1 to 6 The embodiment of the present application provides a multi-angle flip welding positioner, including a support frame 1, the support frame 1 includes a base 11, and connecting rods 12 are fixedly connected on both sides of the base 11. A front and rear flip structure 2 is provided above the base 11, and the front and rear flip structure 2 includes a semicircular concave plate 21, and the centers of both sides of the semicircular concave plate 21 are rotatably connected with a rotating plate 22. The left and right rotating plates 22 are rotatably connected between the left and right connecting rods 12 and the semicircular concave plate 21. A cylindrical clamping block 23 is evenly fixedly connected to the right arc-shaped outer wall of the semicircular concave plate 21. A self-locking motor 24 is fixedly installed on the top of the base 11, and a pin wheel 25 is fixedly installed on the output end of the self-locking motor 24. The pin wheel 25 is connected to the cylindrical The blocks 23 are meshed with each other. A left and right flip structure 3 is provided inside the semicircular concave plate 21. The left and right flip structure 3 includes a hydraulic rod 31. The hydraulic rod 31 is fixedly mounted on the inner wall of the semicircular concave plate 21. The output end of the hydraulic rod 31 is fixedly connected to a rack 32. A support 33 is fixedly connected to the inner wall of the semicircular concave plate 21. The inner sides of the front and rear supports 33 are rotatably connected to connecting blocks 34. The front and rear connecting blocks 34 are fixedly connected to the bottom of the workbench 41. A rotating shaft 35 is fixedly connected between the front and rear connecting blocks 34. The outer end of the rotating shaft 35 passes through the connecting block 34 and the support 33 and is fixedly connected to a gear 36. The gear 36 and the rack 32 are meshed with each other.
[0033] In this embodiment, when the device is rotated in the front and rear directions, the self-locking motor 24 is started, and the self-locking motor 24 drives the pin wheel 25 to rotate. Since the pin wheel 25 is engaged with the cylindrical block 23, the semicircular concave plate 21 is rotated, and a rotating plate 22 is rotatably connected between the semicircular concave plate 21 and the connecting rod 12, which supports the semicircular concave plate 21 while ensuring that its rotation is not constrained; when the device is rotated in the left and right directions, the hydraulic rod 31 is started, and the output end of the hydraulic rod 31 drives the rack 32 to move left and right. Since the rack 32 and the gear 36 are engaged with each other, the gear 36 drives the rotating shaft 35 fixed to it to rotate, thereby driving the connecting block 34 to rotate, and the connecting block 34 drives the workbench 41 fixed to it to rotate, thereby realizing rotation in the left and right directions.
[0034] Reference Figures 1 to 6 In one aspect of this embodiment, a fixing device 4 is provided on the top of the left and right flipping structure 3, and the fixing device 4 includes a workbench 41. A limit plate 43 and a first motor 42 are fixedly installed on the top of the workbench 41. The inner side of the limit plate 43 is fixedly connected to a fixing block 44. The output end of the first motor 42 passes through one side of the limit plate 43 and is fixedly connected to a bidirectional screw 45. The bidirectional screw 45 is rotatably connected between the left and right fixing blocks 44. The outer side of the bidirectional screw 45 is screwed with a slider 46. The outer sides of the left and right sliders 46 are fixedly connected with a slide plate 47. The tops of the left and right slide plates 47 are provided with through holes and are slidably connected with a splint 48. The outer sides of the left and right slide plates 47 are provided with threaded holes and are screwed with bolts 49.
[0035] In this embodiment, the welding block is placed on the workbench 41, and then the first motor 42 is started, so that the bidirectional screw 45 rotates and drives the slider 46 screwed thereto to move left and right, clamping the welding block left and right, and then the first motor 42 is turned off, and the clamping plate 48 is pulled out, so that the clamping plate 48 slides upward inside the slide plate 47. When it rises to a suitable height, the bolts 49 on both sides are tightened so that the clamping plate 48 is fixed in one place, thereby achieving the upper and lower clamping of the welding block.
[0036] Working principle: Place the welding block on the workbench 41, then start the first motor 42, so that the bidirectional screw 45 rotates and drives the slider 46 screwed thereto to move left and right, clamping the welding block left and right, then turn off the first motor 42, pull out the clamping plate 48, so that the clamping plate 48 slides upward inside the slide 47, and when it rises to a suitable height, tighten the bolts 49 on both sides so that the clamping plate 48 is fixed in one place, realizing the upper and lower clamping of the welding block, and when the device is rotated in the front and rear directions, start the self-locking motor 24, which drives the pin wheel 25 to rotate. Since the pin wheel 25 is in contact with the cylindrical The engagement of the blocking block 23 causes the semicircular concave plate 21 to rotate. A rotating plate 22 is rotatably connected between the semicircular concave plate 21 and the connecting rod 12, supporting the semicircular concave plate 21 while ensuring that its rotation is not constrained; when the device is rotated in the left and right directions, the hydraulic rod 31 is started, and the output end of the hydraulic rod 31 drives the rack 32 to move left and right. Since the rack 32 and the gear 36 are engaged with each other, the gear 36 drives the rotating shaft 35 fixedly connected to it to rotate, thereby driving the connecting block 34 to rotate, and the connecting block 34 drives the workbench 41 fixedly connected to it to rotate, thereby realizing rotation in the left and right directions.
[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A multi-angle flip welding positioner, comprising a support frame (1), characterized in that: The support frame (1) comprises a base (11), connecting rods (12) are fixedly connected to both sides of the base (11), a front-back flip structure (2) is provided above the base (11), and the front-back flip structure (2) comprises a semicircular concave plate (21), rotating plates (22) are rotatably connected at the centers of both sides of the semicircular concave plate (21), and the left and right rotating plates (22) are rotatably connected between the left and right connecting rods (12) and the semicircular concave plate (21), and a columnar block (23) is fixedly connected to the right side arc-shaped outer wall of the semicircular concave plate (21).
2. The multi-angle flip welding positioner according to claim 1, characterized in that: A self-locking motor (24) is fixedly mounted on the top of the base (11), a pin wheel (25) is fixedly mounted on the output end of the self-locking motor (24), and the pin wheel (25) is meshed with the columnar block (23).
3. The multi-angle flip welding positioner according to claim 1, characterized in that: A left-right flip structure (3) is provided inside the semicircular concave plate (21). The left-right flip structure (3) includes a hydraulic rod (31). The hydraulic rod (31) is fixedly mounted on the inner wall of the semicircular concave plate (21). The output end of the hydraulic rod (31) is fixedly connected to a rack (32).
4. The multi-angle flip welding positioner according to claim 3, characterized in that: A fixing device (4) is provided on the top of the left-right flip structure (3), and the fixing device (4) includes a workbench (41). A limit plate (43) and a first motor (42) are fixedly installed on the top of the workbench (41). The inner side surface of the limit plate (43) is fixedly connected to a fixing block (44). The output end of the first motor (42) passes through one side of the limit plate (43) and is fixedly connected to a bidirectional screw (45).
5. The multi-angle flip welding positioner according to claim 4, characterized in that: The bidirectional screw (45) is rotatably connected between the left and right fixed blocks (44). The outer sides of the bidirectional screw (45) are screwed with sliders (46). The outer sides of the left and right sliders (46) are fixedly connected with slide plates (47). The tops of the left and right slide plates (47) are provided with through holes and are slidably connected with clamping plates (48). The outer sides of the left and right slide plates (47) are provided with threaded holes and are screwed with bolts (49).
6. The multi-angle flip welding positioner according to claim 1, characterized in that: The inner wall of the semicircular concave plate (21) is fixedly connected to a support (33), the inner side surfaces of the front and rear supports (33) are rotatably connected to a connecting block (34), the front and rear connecting blocks (34) are fixedly connected to the bottom of the workbench (41), a rotating shaft (35) is fixedly connected between the front and rear connecting blocks (34), the outer end of the rotating shaft (35) passes through the connecting block (34) and the support (33) and is fixedly connected to a gear (36), and the gear (36) and the rack (32) are meshed with each other.