Automatic mud blank rolling device for celadon processing

Through the design of the linkage structure of the rotating shaft, bevel gear and drive gear and the magnetic block to fix the mold, the problems of mud adhesion and low molding accuracy caused by the rotation of the rolling head in celadon processing were solved, and efficient rolling molding and simplified maintenance process were achieved.

CN223419782UActive Publication Date: 2025-10-10龙泉市张海平青瓷坊
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Patent Information

Application Number
CN202422786028.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-10
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

In existing celadon processing equipment, the rotation of the rolling head causes the clay embryo to adhere to the inner wall of the mold and is difficult to remove. The molding accuracy is low, the structure is complex, and maintenance is difficult.

Method used

The rotating shaft, bevel gear and driving gear linkage structure are adopted, and the rolling head and the mold are rotated in opposite directions by a motor. The mold is fixed by combining magnetic blocks and electromagnets to avoid shaking and simplify the device structure.

Benefits of technology

It improves the roll forming effect, reduces the demoulding difficulty, ensures the forming accuracy, and reduces the maintenance cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic mud blank rolling device for celadon processing, which comprises a working table, the upper surface of the working table is fixedly connected with a placing table, the working table is rotatably connected with one end of a rotating shaft, the outer side of the rotating shaft is fixedly connected with a bevel gear I, the outer side of the rotating shaft is rotatably connected with a rotating drum, and the outer side of the rotating drum is fixedly connected with a bevel gear II. A third bevel gear is fixedly installed on the upper surface of the workbench. The outer side of the rotating cylinder is fixedly connected with a first driving gear. A containing table is rotationally connected with the outer side of a containing cylinder. The outer side of the containing cylinder is fixedly connected with a first driven gear. The containing cylinder is fixedly connected with the outer side of the bottom plate. The motor die and the rolling head rotate in opposite directions, so that the forming effect of the rolling head is improved, the use cost and the maintenance cost of the device are reduced, the die is clamped and fixed through the clamping plate, the die is prevented from shaking, and the forming effect of a mud blank in the die is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of celadon processing, in particular to an automatic clay blank rolling device for celadon processing. Background Art

[0002] Celadon is a type of porcelain. The porcelain molding process mainly includes rolling molding, pressing molding, slip injection molding and isostatic pressing. Among them, rolling molding is often used for the processing and molding of ceramic bowls and plates, and has the advantages of fast molding and high processing efficiency.

[0003] In the existing celadon processing, only the porcelain clay in one mold can be roll-formed at a time. The rolling head is driven by a motor to rotate to cooperate with the mold molding process. The rotation of the rolling head alone can easily cause the clay embryo to adhere to the inner wall of the mold and be difficult to remove, and the rolling effect is prone to defects. Later, the device was further improved, and the motors on the upper and lower sides respectively drove the rolling head and the mold to rotate in opposite directions to improve the rolling effect. However, the internal structure uses multiple motors and lifting rods, which is complex and difficult to maintain and repair. In addition, the mold lacks a limit during rotation and is prone to shaking, resulting in reduced molding accuracy. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic rolling device for clay blanks used for celadon processing, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic rolling device for clay blanks for celadon processing, comprising a workbench, the upper surface of the workbench is fixedly connected to a placement table, the workbench is rotatably connected to one end of a rotating shaft, the outer side of the rotating shaft is fixedly connected to a bevel gear 1, the outer side of the rotating shaft is rotatably connected to a rotating drum, the outer side of the rotating drum is fixedly connected to a bevel gear 2, a bevel gear 3 is arranged on the outer side of the bevel gear 1, a motor is fixedly installed on the upper surface of the workbench, the outer side of the rotating drum is fixedly connected to a driving gear 1, the placement table is rotatably connected to the outer side of the placement drum, and the outer side of the placement drum is fixedly connected to a driven gear 1. The placing cylinder is fixedly connected to the outer side of the base plate, a splint is arranged inside the placing cylinder, the bottom of the splint is fixedly connected to the magnetic block, an electromagnet is fixedly installed on the upper surface of the workbench, a mold is arranged inside the placing cylinder, the outer side of the rotating shaft is fixedly connected to the limit plate, the upper surface of the workbench is fixedly connected to the support frame, a hydraulic cylinder is fixedly installed on the top of the support frame, the output end of the hydraulic cylinder is fixedly connected to the lifting plate, a driving gear 2 is arranged on the lifting plate, a matching hole is provided in the center of the driving gear 2, the lifting plate is rotatably connected to one end of the rolling head, and the outer side of the rolling head is fixedly connected to the driven gear 2.

[0006] Preferably, the placement platform has a plurality of circular through holes on the top, and the placement platform is rotatably connected to the outer side of the placement cylinder through the circular through holes.

[0007] Preferably, the top of the rotating shaft extends above the driving gear and is fixedly connected with the limiting plate, and the rotating shaft and the limiting plate are slidably connected with the matching hole.

[0008] Preferably, the bevel gear one and the bevel gear two are located on the upper and lower sides of the bevel gear three respectively, and the bevel gear three is meshingly connected with the bevel gear one and the bevel gear two.

[0009] Preferably, the rotating drum is rotatably connected with the placing table, and the bevel gear two and the driving gear one are located on the upper and lower sides of the rotating drum respectively.

[0010] Preferably, the driving gear one is circumferentially arranged around the center of the driving gear one, and the driving gear one is meshingly connected with the plurality of driven gears one.

[0011] Preferably, the surface of the lifting plate is provided with a circular through hole for the movement of the rotating shaft and the limiting plate, the upper surface of the driving gear two is rotatably connected with the lifting plate, and the outer side of the driving gear two is meshingly connected with the driven gear two.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] 1. The utility model discloses a rotating shaft, a bevel gear one, a rotating drum, a bevel gear two, a driving gear one and a placing cylinder are arranged, the bevel gear three is driven by the motor to drive the rotating shaft and the rotating drum to rotate reversely, so that the driving gear one drives the driven gear one and the mold to rotate, the driving gear two drives the driven gear two and the rolling head to rotate reversely, thereby effectively improving the forming effect of the rolling head, reducing the difficulty of subsequent demolding, and realizing linkage only through one motor, reducing the use cost and maintenance cost of the device.

[0014] 2. The utility model discloses a placing cylinder, a bottom plate, a clamping plate, a magnetic block and an energized magnet are arranged, the clamping plate is slid in the limiting groove of the bottom plate, so that the clamping plate is attached to the outer side of the mold, the energized magnet generates magnetic force to attract the magnetic block after being energized, the clamping plate clamps and fixes the mold, avoids the mold from shaking during rotation, and ensures the forming effect of the mud embryo in the mold. DRAWINGS

[0015] Figure 1 It is the whole structure schematic view of the utility model;

[0016] Figure 2 It is the whole structure sectional view of the utility model;

[0017] Figure 3 It is the internal structure schematic view of the placing table of the utility model;

[0018] Figure 4 It is the internal structure schematic view of the placing cylinder of the utility model;

[0019] Figure 5 The whole structure diagram of the lifting plate of the utility model.

[0020] In the figure: 1, workbench; 2, placing table; 3, rotating shaft; 4, bevel gear one; 5, rotating drum; 6, bevel gear two; 7, motor; 8, bevel gear three; 9, driving gear one; 10, placing drum; 11, driven gear one; 12, bottom plate; 13, clamping plate; 14, magnetic block; 15, energized magnet; 16, mold; 17, limiting plate; 18, support frame; 19, hydraulic cylinder; 20, lifting plate; 21, driving gear two; 22, matching hole; 23, rolling head; 24, driven gear two. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0022] Please refer to Figures 1-4 The utility model provides a kind of technical scheme: a green porcelain processing is used to blank automatic rolling device, including workbench 1, workbench 1 upper surface and placing table 2 welding fixed, workbench 1 is rotatably connected with rotating shaft 3 one end, rotating shaft 3 outside and bevel gear one 4 welding fixed, rotating shaft 3 outside and rotating drum 5 rotatable connection, rotating drum 5 outside and bevel gear two 6 welding fixed, workbench 1 upper surface is fixed by bolt and motor 7 connection, the output end of motor 7 and bevel gear three 8 fixed connection, bevel gear one 4, bevel gear two 6 and bevel gear three 8 all be located in placing table 2 interior, rotating drum 5 outside and driving gear one 9 welding fixed, placing table 2 outside and placing drum 10 rotatable connection, placing drum 10 outside and driven gear one 11 welding fixed, placing drum 10 and bottom plate 12 outside welding fixed, placing drum 10 interior is provided with clamping plate 13, clamping plate 13 bottom and magnetic block 14 welding fixed, workbench 1 upper surface is provided with energized magnet 15, energized magnet 15 is located at the just below of bottom plate 12, placing drum 10 interior is provided with mold 16, rotating shaft 3 outside and limiting plate 17 welding fixed, workbench 1 upper surface and support frame 18 welding fixed, support frame 18 top and hydraulic cylinder 19 connection fixed, the output end of hydraulic cylinder 19 and lifting plate 20 welding fixed, rectangular groove is set up in the side surface of support frame 18, lifting plate 20 is slidably connected with support frame 18 by rectangular groove, driving gear two 21 is set up on lifting plate 20, the center of driving gear two 21 is provided with matching hole 22, lifting plate 20 is rotatably connected with rolling head 23 one end, rolling head 23 outside and driven gear two 24 welding fixed,

[0023] The top of the placement table 2 is provided with a plurality of circular holes, the placement table 2 is rotatably connected to the outside of the placement cylinder 10 through the circular holes, the placement cylinder 10 is uniformly distributed in a circular array around the center of the driving gear one 9, that is, the rotation of the driving gear one 9 can drive the synchronous rotation of the placement cylinder 10 and the driven gear one 11, so as to realize the rotation of the mold 16 itself,

[0024] The top of the rotating shaft 3 extends above the driving gear one 9 and is welded and fixed with the limiting plate 17, the outside of the rotating shaft 3 and the limiting plate 17 is slidably connected with the matching hole 22, the surface of the lifting plate 20 is provided with a circular hole for the movement of the rotating shaft 3 and the limiting plate 17, the upper surface of the driving gear two 21 is rotatably connected with the lifting plate 20, the outside of the driving gear two 21 is meshingly connected with the driven gear two 24, the rotating shaft 3 can drive the rotation of the driving gear two 21 through the cooperation of the limiting plate 17 and the matching hole 22, and the lifting of the lifting plate 20 and the driving gear two 21 does not affect the rotation of the rotating shaft 3 driving the driving gear two 21, a plurality of rolling heads 23 and the driven gear two 24 are synchronously rotated by the driving gear two 21,

[0025] The bottom plate 12 is located at the bottom of the placement cylinder 10, the surface of the bottom plate 12 is provided with a sliding groove, the clamping plate 13 is slidably connected with the bottom plate 12 through the sliding groove, the bottom of the clamping plate 13 extends below the bottom plate 12 and is fixedly connected with the magnetic block 14, the magnetic block 14 is made of magnetic metal, when the electromagnet 15 is electrified, it generates adsorption, so that the magnetic block 14 moves synchronously to the center of the electrified electromagnet 15, and drives the clamping plate 13 to clamp and fix the mold 16 in the placement cylinder 10,

[0026] The bevel gear one 4 and the bevel gear two 6 are located on the upper and lower sides of the bevel gear three 8 respectively, the bevel gear three 8 is meshingly connected with the bevel gear one 4 and the bevel gear two 6 at the same time, the outer side of the rotating drum 5 is rotatably connected with the placement table 2, the bevel gear two 6 and the driving gear one 9 are located on the upper and lower sides of the rotating drum 5 respectively, the driven gear one 11 is distributed in a circular array around the center of the driving gear one 9, the driving gear one 9 is meshingly connected with a plurality of driven gears one 11,

[0027] Working principle: When in use, the staff places the mold 16 inside the placement cylinder 10, and after the electromagnet 15 is energized, it generates magnetic force to attract the magnetic block 14, thereby driving the clamping plate 13 to move in the limit groove on the surface of the bottom plate 12. The mold 16 is clamped and fixed by the clamping plate 13, and the motor 7 drives the bevel gear 3 8 to make the bevel gear 1 4 and the bevel gear 2 6 rotate in the opposite direction, further making the rotating shaft 3 and the rotating cylinder 5 rotate in the opposite direction, and the rotating cylinder 5 drives the driving gear 1 9 to rotate synchronously, and the driving gear 1 9 makes the placement cylinder 10 and the driven gear 1 11 rotate synchronously The rotating shaft 3 rotates the driving gear 21 through the cooperation of the limit plate 17 and the matching hole 22, and the driving gear 21 drives the rolling head 23 and the driven gear 2 24 to rotate. The hydraulic cylinder 19 is used to move the lifting plate 20 downward until the mud embryo inside the mold 16 is rolled by the reverse rotation of the placement cylinder 10 and the rolling head 23. Since the mold 16 is fixed inside the placement cylinder 10 by the clamping plate 13, the placement cylinder 10 and the mold 16 will rotate synchronously to avoid the mold 16 from being offset and loose during the rotation process.

[0028] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic rolling device for celadon processing, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to the placement table (2), the workbench (1) is rotatably connected to one end of the rotating shaft (3), the outer side of the rotating shaft (3) is fixedly connected to the bevel gear 1 (4), the outer side of the rotating shaft (3) is rotatably connected to the rotating drum (5), the outer side of the rotating drum (5) is fixedly connected to the bevel gear 2 (6), the outer side of the bevel gear 1 (4) is provided with a bevel gear 3 (8), the upper surface of the workbench (1) is fixedly installed with a motor (7), the outer side of the rotating drum (5) is fixedly connected to the driving gear 1 (9), the placement table (2) is rotatably connected to the outer side of the placement drum (10), the outer side of the placement drum (10) is fixedly connected to the driven gear 1 (11), the placement drum (10) is fixedly connected to the outer side of the bottom plate (12), and a clamping plate ( 13), the bottom of the clamping plate (13) is fixedly connected to the magnetic block (14), the upper surface of the workbench (1) is fixedly installed with an electromagnet (15), a mold (16) is set inside the placement cylinder (10), the outer side of the rotating shaft (3) is fixedly connected to the limit plate (17), the upper surface of the workbench (1) is fixedly connected to the support frame (18), the top of the support frame (18) is fixedly installed with a hydraulic cylinder (19), the output end of the hydraulic cylinder (19) is fixedly connected to the lifting plate (20), the lifting plate (20) is provided with a driving gear 2 (21), the center of the driving gear 2 (21) is provided with a matching hole (22), the lifting plate (20) is rotatably connected to one end of the rolling head (23), and the outer side of the rolling head (23) is fixedly connected to the driven gear 2 (24).

2. The automatic rolling device for celadon processing according to claim 1, characterized in that: The top of the placement platform (2) is provided with a plurality of circular through holes, and the placement platform (2) is rotatably connected to the outer side of the placement cylinder (10) via the circular through holes.

3. The automatic rolling device for celadon processing according to claim 1, characterized in that: The top of the rotating shaft (3) extends to the top of the driving gear (9) and is fixedly connected to the limiting plate (17). The outer sides of the rotating shaft (3) and the limiting plate (17) are slidably connected to the matching hole (22).

4. The automatic rolling device for celadon processing according to claim 1, characterized in that: The bevel gear 1 (4) and the bevel gear 2 (6) are respectively located on the upper and lower sides of the bevel gear 3 (8), and the bevel gear 3 (8) is meshed with the bevel gear 1 (4) and the bevel gear 2 (6) at the same time.

5. The automatic rolling device for celadon processing according to claim 1, characterized in that: The outer side of the rotating drum (5) is rotatably connected to the placement platform (2), and the bevel gear 2 (6) and the driving gear 1 (9) are respectively located on the upper and lower sides of the rotating drum (5).

6. The automatic rolling device for celadon processing according to claim 1, characterized in that: The driven gears (11) are distributed in a circular array around the center of the driving gear (9), and the driving gear (9) is meshed and connected with a plurality of driven gears (11).

7. The automatic rolling device for celadon processing according to claim 1, characterized in that: The surface of the lifting plate (20) is provided with a circular through hole for the movement of the rotating shaft (3) and the limiting plate (17); the upper surface of the driving gear 2 (21) is rotatably connected to the lifting plate (20); and the outer side of the driving gear 2 (21) is meshedly connected to the driven gear 2 (24).