Aluminum alloy composite material manufacturing machine
The tilting of the manufacturing furnace is controlled by a motor-driven gear and rack system, and the load force is reduced by combining threaded rods and buffer blocks. A collection box and a discharge plate are set up to separate the ash and slag. This solves the problems of the heavy furnace body and the safety hazards of manual operation, and realizes the safe and efficient processing of aluminum alloy composite materials.
Patent Information
- Application Number
- CN202422524083.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The furnace body of the existing aluminum alloy composite material manufacturing machine is heavy, which causes a large pulling force on the cylinder when taking materials, resulting in damage to the cylinder, and manual operation poses a safety hazard.
A motor-driven gear and rack system is used to control the tilting of the manufacturing furnace. Threaded rods and buffer blocks are combined to reduce the load force. The motor drives the lid to rise and fall. A collection box and a discharge plate are set to separate the ash and slag. The motor is used to control the feeding process to reduce manual operation.
It increases the service life of the manufacturing machine, reduces the danger of manual operation, and realizes safe and efficient processing of aluminum alloy materials.
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Figure CN223425694U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material manufacturing machines, and more particularly to a manufacturing machine for aluminum alloy composite materials. Background Art
[0002] Composite materials are new materials created by optimizing the combination of different material components using advanced material preparation technologies. Composite materials must consist of two or more components with different chemical and physical properties, combined in a designed form, proportion, and distribution, with distinct interfaces between the components. The preparation of aluminum alloy composite materials often requires a fabrication machine to facilitate the smelting of the aluminum alloy, and the most commonly used fabrication machine is the furnace.
[0003] After the aluminum alloy composite material is manufactured in the prior art, the furnace body needs to be tilted manually with the help of equipment such as a cylinder to remove the mixed material inside. However, since the furnace body is heavy, the furnace body will exert a large pulling force on the cylinder during the material removal process, which will damage the cylinder over time and is more dangerous to use.
[0004] Moreover, during the use of the manufacturing machine, the buckle cover is usually opened manually. When the manual operation is performed, the high-temperature gas inside the buckle cover can easily burn the staff, which has certain safety hazards and is not practical. Utility Model Content
[0005] (1) Technical problems solved
[0006] In response to the problems existing in the prior art, the utility model provides an aluminum alloy composite material manufacturing machine to solve the technical problem mentioned in the background technology that the furnace body is relatively heavy, so the furnace body will cause a large pulling force on the cylinder during the material taking process, and the cylinder will be damaged over time.
[0007] (2) Technical solution
[0008] To achieve the above-mentioned object, the utility model provides the following technical solution: an aluminum alloy composite material manufacturing machine, comprising a base, a bracket is provided on the upper end surface of the base, a rotating shaft is rotatably provided on the bracket, a manufacturing furnace is fixedly provided at the middle position of the two rotating shafts, a first motor is provided on the outer wall of the bracket, the output end of the first motor and the rotating shaft are provided with a first gear, the two first gears are meshed and installed, a positioning cylinder is hingedly provided on the upper end surface of the base and located on one side of the manufacturing furnace, a positioning rod is slidably provided on the upper end of the positioning cylinder, the other end of the positioning rod is hinged to the outer wall of the manufacturing furnace, a connecting block is provided at the bottom of the positioning rod, the connecting block is slidably installed with the positioning cylinder, a spring is provided on the lower end surface of the connecting block, the other end of the spring is fixedly connected to the inner wall of the positioning cylinder, a limit block is slidably provided inside the positioning cylinder, a threaded rod is rotatably provided on the upper end surface of the limit block and on both sides, a threaded hole is correspondingly opened on the upper end surface of the positioning cylinder, the threaded rods are threadedly installed with the threaded holes, the upper ends of the threaded rods are provided with hand wheels, and a cover is movably provided on the upper end of the manufacturing furnace.
[0009] The utility model is further configured as follows: mounting brackets are provided on the outer wall of the manufacturing furnace and on both the front and rear sides; a dodging hole is provided on the upper end face of the mounting bracket; a guide rod is provided in the middle position of the cover body; a rack is provided on the outer wall of the guide rod; a second motor is provided on the upper end face of the mounting bracket; a second gear is provided at the output end of the second motor; the second gear is meshed with the rack and installed to facilitate lifting and lowering of the cover body.
[0010] The utility model is further configured such that guide blocks are provided on both sides of the outer wall of the cover body, and corresponding guide holes are opened on the mounting frame, and the guide blocks are slidably mounted with the guide holes to facilitate guiding the cover body.
[0011] The utility model is further configured such that a collection box is provided at the upper end of the base, sliders are provided on both sides of the lower end surface of the collection box, and a slide groove is correspondingly provided on the upper end surface of the base. The sliders and the slide grooves are slidably installed to facilitate loading and unloading of materials for manufacturing aluminum alloys.
[0012] The utility model is further configured such that pads are provided on the inner wall of the collecting box and on both sides, and a discharge plate is movably provided on the upper end surface of the pad and located inside the collecting box, and an ash leakage hole is opened on the upper end surface of the discharge plate to facilitate separation of materials and furnace ash slag.
[0013] The utility model is further configured such that a discharge pipe is fixedly provided on the outer wall of the manufacturing furnace and at the upper end, and a valve is provided on the discharge pipe to facilitate the discharge of the mixed material for manufacturing the aluminum alloy.
[0014] The present invention is further configured such that buffer blocks are fixedly provided on both sides of the lower end surface of the limit block, so as to limit the moving distance of the connecting block.
[0015] The present invention is further configured such that the collection box and the base are fixedly installed by using bolts, which facilitates fixing the collection box and the base.
[0016] (3) Beneficial effects
[0017] Compared with the prior art, the present invention provides an aluminum alloy composite material manufacturing machine with the following beneficial effects:
[0018] 1. By setting up the manufacturing furnace, the connecting block and the threaded rod, the user can control the first motor to rotate the first gear to tilt the manufacturing furnace, thereby discharging the mixed material inside it. When discharging, the hand wheel can be turned to make the threaded rod drive the limit block to move downward, so that the buffer block blocks the connecting block, thereby reducing the load force on the first motor and the first gear, increasing the service life, and facilitating long-term use.
[0019] 2. By setting up a mounting frame, a guide rod, a rack and a second motor, the user can control the second motor to make the second gear drive the rack and the guide rod to slide inside the avoidance hole, so as to separate the cover body and the manufacturing furnace, thereby facilitating the addition of raw materials for manufacturing aluminum alloy composite materials. This design not only saves manpower consumption by replacing the cover body with the second motor for control, but is also safer and more convenient to use.
[0020] 3. By setting up a collecting box and a discharge plate, when the manufacturing furnace is tilted, the mixed material for manufacturing the aluminum alloy will be discharged through the discharge pipe and enter the upper end of the discharge plate in the collecting box, so as to facilitate the collection of the mixed material. By setting up ash leakage holes, the ash can enter the bottom of the collecting box to achieve the effect of separating the ash from the finished product, which is convenient for use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is an overall schematic diagram of an aluminum alloy composite material manufacturing machine when not in use;
[0022] Figure 2 This is a schematic diagram of the installation position of the positioning cylinder and positioning rod on the manufacturing furnace;
[0023] Figure 3 This is the installation cross-sectional view of the positioning cylinder, positioning rod, connecting block, spring and limit block;
[0024] Figure 4 Schematic diagram of the installation of the mounting frame, guide rods, rack, second motor and second gear on the manufacturing furnace;
[0025] Figure 5 The installation explosion drawing of the collecting box and the discharging plate.
[0026] In the figure: 1, base; 2, support; 3, rotating shaft; 4, manufacturing furnace; 5, first motor; 6, first gear; 7, positioning cylinder; 8, positioning rod; 9, connecting block; 10, spring; 11, limiting block; 12, threaded rod; 13, threaded hole; 14, hand wheel; 15, cover body; 16, mounting frame; 17, avoiding hole; 18, guide rod; 19, rack; 20, second motor; 21, second gear; 22, guide block; 23, guide hole; 24, collecting box; 25, sliding block; 26, sliding slot; 27, cushion block; 28, discharging plate; 29, ash leakage hole; 30, discharge pipe; 31, valve; 32, buffer block. DETAILED DESCRIPTION
[0027] It should be noted that the embodiments and features in the embodiments in the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.
[0029] In the present application, unless otherwise stated, the directions used such as "up, down" are generally with respect to the directions shown in the drawings, or with respect to the vertical, perpendicular or gravitational direction; similarly, for the convenience of understanding and description, "left, right" are generally with respect to the left and right shown in the drawings; "inner, outer" refer to the inner and outer with respect to the contour of each component itself, but the above directional words are not used to limit the present application.
[0030] Please refer to Figure 1-5The utility model provides an aluminum alloy composite material manufacturing machine, including base 1, the upper end surface of base 1 is equipped with support 2, the rotation shaft 3 is rotationally arranged on support 2, the middle position of two rotation shaft 3 is fixedly equipped with manufacturing furnace 4, the outer wall of support 2 is equipped with first motor 5, the output of first motor 5 is equipped with first gear 6 on the rotation shaft 3, two first gears 6 are engaged installation, the upper end surface of base 1 and the side of manufacturing furnace 4 are hingedly equipped with positioning cylinder 7, the upper end of positioning cylinder 7 is slidably equipped with positioning rod 8, the other end of positioning rod 8 is hinged with the outer wall of manufacturing furnace 4, the bottom of positioning rod 8 is equipped with connecting block 9, connecting block 9 is slidably installed with positioning cylinder 7, the lower end surface of connecting block 9 is equipped with spring 10, the other end of spring 10 is fixedly connected with the inner wall of positioning cylinder 7, the inside of positioning cylinder 7 is slidably equipped with limiting block 11, the upper end surface of limiting block 11 and the both sides are rotationally equipped with threaded rod 12, the upper end surface of positioning cylinder 7 is correspondingly provided with threaded hole 13, threaded rod 12 is all screw threadedly installed with threaded hole 13, the upper end of threaded rod 12 is all equipped with hand wheel 14, the upper end of manufacturing furnace 4 is movably equipped with cover 15, the lower end surface of limiting block 11 and the both sides are fixedly equipped with buffer block 32.
[0031] In the embodiment, the outer wall of manufacturing furnace 4 and the both sides are equipped with mounting bracket 16, the upper end surface of mounting bracket 16 is provided with avoiding hole 17, the middle position of cover 15 is equipped with guide rod 18, the outer wall of guide rod 18 is equipped with rack 19, the upper end surface of mounting bracket 16 is equipped with second motor 20, the output of second motor 20 is equipped with second gear 21, second gear 21 is engaged installation with rack 19, the outer wall of cover 15 and the both sides are equipped with guide block 22, mounting bracket 16 is all correspondingly provided with guide hole 23, guide block 22 is all slidably installed with guide hole 23, collecting box 24 is bolted and fixedly installed with base 1.
[0032] More specifically, the user can control the first motor 5 to make the first gear 6 rotate to make the manufacturing furnace 4 dump, and then the mixed material in the inside is discharged, and when discharging, the threaded rod 12 can be rotated to make the limiting block 11 move downwards, so that the buffer block 32 blocks the connecting block 9, thereby reducing the load force of the first motor 5 and the first gear 6, and when feeding, the second motor 20 can be controlled to make the second gear 21 drive the rack 19 and the guide rod 18 to slide in the inside of the avoiding hole 17, so that the cover 15 and the manufacturing furnace 4 are separated, thereby conveniently adding the raw materials for manufacturing aluminum alloy composite materials into it, saving time and effort.
[0033] Please refer to Figure 1 And Figure 5As an implementation method for collecting the mixed material: a collecting box 24 is provided at the upper end of the base 1, and sliders 25 are provided on both sides of the lower end surface of the collecting box 24, and a slide groove 26 is correspondingly provided on the upper end surface of the base 1. The slider 25 is slidably installed with the slide groove 26, and pads 27 are provided on the inner wall of the collecting box 24 and on both sides. A discharge plate 28 is movably provided on the upper end surface of the pad 27 and located inside the collecting box 24, and an ash leakage hole 29 is provided on the upper end surface of the discharge plate 28.
[0034] Specifically, when the manufacturing furnace 4 is tilted, the mixed material for manufacturing the aluminum alloy will be discharged through the discharge pipe 30 and enter the upper end of the discharge plate 28 in the collection box 24 to facilitate the collection of the mixed material. By setting the ash leakage hole 29, the ash can enter the bottom of the collection box 24 to achieve the effect of separating the ash from the finished product, which is convenient for use.
[0035] Please refer to Figure 1 As a further embodiment of discharging the mixed material inside the manufacturing furnace 4: a discharge pipe 30 is fixedly provided on the outer wall of the manufacturing furnace 4 and at the upper end, and a valve 31 is provided on the discharge pipe 30.
[0036] Specifically, the raw materials for manufacturing the aluminum alloy may be discharged through the discharge pipe 30 .
[0037] To sum up, when the overall equipment is in use: the user can control the first motor 5 to rotate the first gear 6 to tilt the manufacturing furnace 4, and then discharge the mixed material inside it, and when discharging, the threaded rod 12 can also be driven by the hand wheel 14 to drive the limit block 11 to move downward, so that the buffer block 32 blocks the connecting block 9, thereby reducing the load force on the first motor 5 and the first gear 6, and increasing the service life. During discharging, the mixed material for manufacturing aluminum alloy will be discharged through the discharge pipe 30 and enter the upper end of the discharge plate 28 in the collection box 24 to facilitate the collection of the mixed material, and by providing the ash leakage hole 29, the ash can enter the bottom of the collection box 24 to achieve the effect of separating the ash from the finished product, which is convenient for use. When adding materials, the second motor 20 can be controlled to make the second gear 21 drive the rack 19 and the guide rod 18 to slide inside the avoidance hole 17 to separate the cover body 15 and the manufacturing furnace 4, thereby facilitating the addition of raw materials for manufacturing aluminum alloy composite materials, saving time and effort.
[0038] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A machine for manufacturing aluminum alloy composite materials, comprising a base (1), characterized in that: The upper end surface of the base (1) is provided with a bracket (2), and a rotating shaft (3) is rotatably provided on each of the brackets (2). A manufacturing furnace (4) is fixedly provided at the middle position of the two rotating shafts (3). A first motor (5) is provided on the outer wall of the bracket (2), and a first gear (6) is provided on the output end of the first motor (5) and the rotating shaft (3). The two first gears (6) are meshed and installed. A positioning cylinder (7) is hingedly provided on the upper end surface of the base (1) and located on one side of the manufacturing furnace (4). A positioning rod (8) is slidably provided on the upper end of the positioning cylinder (7). The other end of the positioning rod (8) is hingedly connected to the outer wall of the manufacturing furnace (4). A connecting block (9) is provided at the bottom, and the connecting block (9) is slidably installed with the positioning cylinder (7). A spring (10) is provided on the lower end surface of the connecting block (9), and the other end of the spring (10) is fixedly connected to the inner wall of the positioning cylinder (7). A limit block (11) is provided inside the positioning cylinder (7) for sliding. The upper end surface of the limit block (11) is rotatably provided with a threaded rod (12) on both sides. A threaded hole (13) is correspondingly provided on the upper end surface of the positioning cylinder (7). The threaded rod (12) is threadedly installed with the threaded hole (13). A hand wheel (14) is provided on the upper end of the threaded rod (12). A cover body (15) is movably provided on the upper end of the manufacturing furnace (4).
2. The aluminum alloy composite material manufacturing machine according to claim 1, characterized in that: Mounting frames (16) are provided on the outer wall of the manufacturing furnace (4) and on both the front and rear sides. The upper end surface of the mounting frame (16) is provided with a dodging hole (17). A guide rod (18) is provided in the middle position of the cover body (15). A rack (19) is provided on the outer wall of the guide rod (18). A second motor (20) is provided on the upper end surface of the mounting frame (16). A second gear (21) is provided at the output end of the second motor (20). The second gear (21) is meshed with the rack (19).
3. The aluminum alloy composite material manufacturing machine according to claim 2, characterized in that: Guide blocks (22) are provided on both sides of the outer wall of the cover body (15), and corresponding guide holes (23) are provided on the mounting frame (16), and the guide blocks (22) are slidably mounted with the guide holes (23).
4. The aluminum alloy composite material manufacturing machine according to claim 1, characterized in that: The upper end of the base (1) is provided with a collection box (24), the lower end surface of the collection box (24) and both sides thereof are provided with sliders (25), the upper end surface of the base (1) is provided with a corresponding slide groove (26), and the slider (25) is slidably installed with the slide groove (26).
5. The aluminum alloy composite material manufacturing machine according to claim 4, characterized in that: Pads (27) are provided on both sides of the inner wall of the collecting box (24), and a discharge plate (28) is movably provided on the upper end surface of the pads (27) and located inside the collecting box (24), and an ash leakage hole (29) is opened on the upper end surface of the discharge plate (28).
6. The aluminum alloy composite material manufacturing machine according to claim 1, characterized in that: A discharge pipe (30) is fixedly provided on the outer wall of the manufacturing furnace (4) and at the upper end thereof, and a valve (31) is provided on the discharge pipe (30).
7. The aluminum alloy composite material manufacturing machine according to claim 1, characterized in that: Buffer blocks (32) are fixedly provided on both sides of the lower end surface of the limiting block (11).
8. The aluminum alloy composite material manufacturing machine according to claim 4, characterized in that: The collecting box (24) and the base (1) are fixedly installed by bolts.