Internal organ cleaning device for broiler slaughtering

By designing a broiler slaughter viscera cleaning device with a rotating brush and automatic discharge, the problems of incomplete cleaning and manual fishing in the prior art are solved, efficient and automatic viscera cleaning is achieved, and the labor burden is reduced.

CN223429102UActive Publication Date: 2025-10-14KAIYUAN YINGDE MEAT & POULTRY
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Patent Information

Application Number
CN202423014802.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-07
Publication Date
2025-10-14
Estimated Expiration
2034-12-07

AI Technical Summary

Technical Problem

In the existing viscera cleaning device for broiler slaughter, when cleaning the gizzards, simple water rinsing is difficult to completely remove hard objects and undigested food, and manual removal is required after cleaning, which increases the labor burden and reduces efficiency.

Method used

An internal organs cleaning device including a cleaning tank, a rotating column, a cleaning brush, a blocking block and a motor drive was designed. Through the combination of high-pressure water flushing and rotating brushing, automatic cleaning and discharging are achieved, reducing manual intervention.

Benefits of technology

It improves the cleaning effect and efficiency of chicken gizzards and offal, reduces labor requirements, and is suitable for large-scale cleaning operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an internal organ cleaning device for broiler slaughtering, which comprises a cleaning tank, a cover body is mounted at the upper end of the cleaning tank through a plurality of bolts, a feed hopper is arranged on the cover body, a cover plate is hinged to the upper end of the feed hopper, a plurality of rotating columns are rotatably arranged at the lower end of the cover body through bearings, and a cleaning brush is mounted at the lower end of each rotating column. A driven gear ring is fixedly arranged on each rotating column, a double-gear ring is rotationally arranged at the lower end of the cover body through a bearing, the driven gear rings are in meshed connection with the inner side of the double-gear ring, a motor is fixedly arranged on the cover body, the driving end of the motor penetrates through the cover body and is fixedly provided with a gear column, and the gear column is in meshed connection with the outer side of the double-gear ring; the supporting ring is rotatably provided with a rotating barrel through a bearing, a toothed belt is fixedly arranged on the outer side of the rotating barrel, the toothed belt is in meshed connection with the gear column, a filtering ring is fixedly arranged at the bottom of the rotating barrel, a shielding block is movably arranged in the filtering ring, and visceral gizzards taken out after broiler slaughtering can be brushed and cleaned while water washing is conducted on the visceral gizzards.
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Description

Technical Field

[0001] The utility model relates to the technical field of viscera cleaning devices, and more particularly to an viscera cleaning device for slaughtering broiler chickens. Background Art

[0002] Offal refers to organs within the body cavity that communicate directly or indirectly with the outside world through ducts. Poultry offal is increasingly popular among young people. Broilers are chickens specifically raised for meat production. They typically have a short growth cycle, large size, tender meat, and a good taste. After slaughtering broilers, the removed offal needs to be cleaned using an offal cleaning device. Gizzards are a type of broiler offal, beloved by many for their unique taste and nutritional value. In the prior art, when using a viscera cleaning device for broiler slaughtering to clean the gizzard viscera, water is usually used for rinsing. Due to the presence of wrinkles inside the gizzard, foreign hard objects (sand, pebbles) and undigested food are easily trapped in the wrinkles of the gizzard. It is difficult to clean them completely by simply rinsing with water. A large amount of manual cleaning is required, which increases the labor burden of the staff and reduces the efficiency of the gizzard viscera cleaning. Secondly, in the prior art, after the gizzards are cleaned, they cannot be automatically discharged and the staff need to manually fish them out, which wastes a lot of labor and is not conducive to large-scale cleaning work. Utility Model Content

[0003] In response to the problems existing in the prior art, the utility model provides a broiler slaughter viscera cleaning device to solve the technical problem mentioned in the background technology that when the broiler slaughter viscera cleaning device is used to clean the gizzard viscera, water is usually used for rinsing, and it is difficult to clean the gizzards cleanly by simply rinsing with water.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a broiler slaughtering viscera cleaning device, comprising a cleaning tank, the upper end of the cleaning tank is provided with a cover body by a plurality of bolts, the cover body is provided with a feed hopper, the upper end of the feed hopper is hingedly provided with a cover plate, the lower end of the cover body is provided with a plurality of rotating columns rotatable by bearings, the lower end of each of the rotating columns is provided with a cleaning brush, each rotating column is fixed with a driven gear ring, the lower end of the cover body is provided with a double gear ring rotatable by a bearing, the driven gear ring is meshed with the inner side of the double gear ring, the cover body is fixed with a motor, the motor driving end is fixed with a gear column through the cover body, the gear column and the outer side of the double gear ring are meshed, a support ring is fixed in the cleaning tank, the support ring is provided with a rotating barrel rotatable by a bearing, a toothed belt is fixed on the outer side of the rotating barrel, the toothed belt is meshed with the gear column, a filter ring is fixed at the bottom of the rotating barrel, a blocking block is movably provided in the filter ring, and the blocking block is a cone-shaped arrangement.

[0005] The utility model is further configured such that a plurality of water leakage holes are evenly arranged on the rotating barrel to facilitate the discharge of the water after cleaning.

[0006] The utility model is further configured such that a discharge pipe is fixedly provided at the lower end of the cleaning tank to facilitate automatic discharge.

[0007] The utility model is further configured such that two mounting seats are fixedly provided at the lower end of the cleaning tank to facilitate the installation of the electric push rod.

[0008] The utility model is further configured such that an electric push rod is fixedly provided on each of the mounting seats, and a driving end of the electric push rod extends into the cleaning tank and is fixedly connected to the shielding block to facilitate movement of the shielding block.

[0009] The utility model is further configured such that a limiting column is fixedly provided on the upper end of the cleaning brush to facilitate limiting the position of the cleaning brush.

[0010] The present invention is further configured such that a limiting groove cooperating with the limiting column is provided at the lower end of the rotating column, so as to facilitate installation of the limiting column.

[0011] The utility model is further configured such that a rotating ring is provided on the outer side of the rotating column for rotation via a bearing, and the rotating ring is threadedly connected to the cleaning brush, thereby facilitating the installation of the cleaning brush.

[0012] Beneficial effects:

[0013] 1. The cleaning tank, the cover body, the water spray pipe, the feed hopper, the cover plate, the rotating column, the cleaning brush, the driven gear ring, the double gear ring, the motor, the gear column, the support ring, the rotating barrel, the toothed belt, the filter ring and the shielding block cooperate to rinse the gizzards taken out from the slaughtered broiler chickens with water while brushing them for cleaning, thereby increasing the cleaning effect of the gizzards, eliminating the need for manual cleaning, reducing the labor burden of the staff, and improving the working efficiency of the gizzards viscera cleaning. In addition, the rotating barrel can drive the gizzards to rotate, thereby cleaning them evenly.

[0014] 2. Through the coordination of the blocking block, the water leakage hole, the discharge pipe, the mounting seat and the electric push rod, the cleaned chicken gizzards can be automatically discharged without the need for manual scooping by staff, which saves a lot of labor, is more conducive to large-scale cleaning work, and improves work efficiency.

[0015] 3. Through the coordination of the rotating column, the limiting column, the limiting groove and the rotating ring, the cleaning brush can be disassembled separately, making it easy to disassemble and replace. The whole process does not require the staff to use professional tools to screw multiple screws to complete. The disassembly method is simple and maintenance is very convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1This is a schematic diagram of the overall structure of the viscera cleaning device for broiler slaughtering when in use;

[0017] Figure 2 It is a schematic diagram of the partial cross-sectional structure of the cleaning tank and its connecting parts when the gear column is rotating;

[0018] Figure 3 for Figure 2 A partial enlarged schematic diagram;

[0019] Figure 4 This is a schematic diagram of the structure of the double gear ring and its connecting parts when the rotating column is in a rotating state;

[0020] Figure 5 This is a schematic diagram of the structure of the rotating column and its connecting parts when the cleaning brush is installed.

[0021] In the figure: 1. Cleaning tank; 2. Cover; 3. Feed hopper; 4. Water spray pipe; 5. Cover plate; 6. Rotating column; 7. Cleaning brush; 8. Driven gear ring; 9. Double gear ring; 10. Motor; 11. Gear column; 12. Support ring; 13. Rotating barrel; 14. Toothed belt; 15. Filter ring; 16. Blocking block; 17. Leakage hole; 18. Discharge pipe; 19. Mounting seat; 20. Electric push rod; 21. Limit column; 22. Limit groove; 23. Rotating ring. DETAILED DESCRIPTION

[0022] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0023] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0024] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.

[0025] See also Figure 1-5, a broiler slaughter viscera cleaning device includes a cleaning tank 1, the upper end of the cleaning tank 1 is installed with a cover body 2 through a plurality of bolts, a feed hopper 3 is provided on the cover body 2, the upper end of the feed hopper 3 is hinged with a cover plate 5, the lower end of the cover body 2 is provided with a plurality of rotating columns 6 through bearings, each of the rotating columns 6 is provided with a cleaning brush 7, each rotating column 6 is fixed with a driven gear ring 8, the lower end of the cover body 2 is provided with a double gear ring 9 through a bearing, the driven gear ring 8 is meshed with the inner side of the double gear ring 9, and the cover body 2 is fixed with a plurality of rotating columns 6 through bearings. A motor 10 is fixedly provided, and a gear column 11 is fixedly provided at the driving end of the motor 10 through the cover body 2. The gear column 11 is meshed with the outer side of the double gear ring 9. A support ring 12 is fixedly provided in the cleaning tank 1. The support ring 12 is provided with a rotating barrel 13 rotatably provided through a bearing. A toothed belt 14 is fixedly provided on the outer side of the rotating barrel 13. The toothed belt 14 is meshed with the gear column 11. A filter ring 15 is fixedly provided at the bottom of the rotating barrel 13. A blocking block 16 is movably provided in the filter ring 15. The blocking block 16 is a cone-shaped setting.

[0026] In this embodiment, after the broiler is slaughtered, the cover 5 is opened, and the gizzards to be cleaned are placed from the feed hopper 3 into the rotating barrel 13, and the cover 5 is closed. Since the blocking block 16 is a cone-shaped setting, the gizzards will move along the outside of the blocking block 16 to the filter ring 15, and the water spray pipe 4 is connected to the external water source so that high-pressure clean water is sprayed into the rotating barrel 13 to rinse the gizzards. The motor 10 is started, and the motor 10 drives the gear column 11 to rotate. The double gear ring 9 is provided with gear rings on both sides. The gear column 11 drives the double gear ring 9 and the toothed belt 14 to rotate. The double gear ring 9 drives multiple driven gear rings 8 to rotate, and the driven gear ring 8 drives the rotating column 6 to rotate. The rotating column 6 drives the installed cleaning brush 7 to rotate, thereby brushing and cleaning the gizzards. At the same time, the toothed belt 14 drives the rotating barrel 13 to rotate, and the rotating barrel 13 drives the gizzards to rotate, thereby evenly cleaning the gizzards. The cleaned water passes through the filter ring 15 and is then discharged from the discharge pipe 18.

[0027] See also Figure 1-Figure 5 As an implementation method for automatically discharging the cleaned chicken gizzards: a plurality of water leakage holes 17 are evenly arranged on the rotating barrel 13, a discharge pipe 18 is fixedly provided at the lower end of the cleaning tank 1, and two mounting seats 19 are fixedly provided at the lower end of the cleaning tank 1, and an electric push rod 20 is fixed on each of the mounting seats 19, and the driving end of the electric push rod 20 extends into the cleaning tank 1 and is fixedly connected to the blocking block 16.

[0028] Specifically, during the cleaning process, the cleaned water will drive impurities to be discharged from the discharge pipe 18 through the leakage hole 17 and the filter ring 15. When the cleaned gizzards need to be discharged, the collection box is placed at the lower end of the discharge pipe 18, and the two electric push rods 20 are started. The electric push rods 20 drive the blocking block 16 to move downward, so that the blocking block 16 is separated from the filter ring 15. Since the filter ring 15 is tilted from the outside to the inside, the cleaned gizzards will move downward along the filter ring 15 and the blocking block 16, and enter the cleaning tank 1 from between the filter ring 15 and the blocking block 16, and finally be discharged from the discharge pipe 18.

[0029] See also Figure 1-Figure 5 As an implementation method for replacing the cleaning brush 7: a limiting column 21 is fixedly provided at the upper end of the cleaning brush 7, a limiting groove 22 is provided at the lower end of the rotating column 6 to cooperate with the limiting column 21, and a rotating ring 23 is provided on the outer side of the rotating column 6 for rotation through a bearing, and the rotating ring 23 is threadedly connected to the cleaning brush 7.

[0030] Specifically, when the cleaning brush 7 needs to be replaced, the cover body 2 is removed by removing the bolts, and the rotating ring 23 is rotated. Since the rotating ring 23 is threadedly connected to the cleaning brush 7, the rotating ring 23 is separated from the cleaning brush 7. The cleaning brush 7 is pulled so that the cleaning brush 7 drives the limiting column 21 to move out of the limiting groove 22, and it can be removed. The replaced cleaning brush 7 can be installed using the opposite operation.

[0031] In summary, when the overall equipment is in use:

[0032] When it is necessary to clean the gizzards taken out from the broiler after slaughtering, after the broiler is slaughtered, the cover 5 is opened, and the gizzards to be cleaned are placed from the feed hopper 3 into the rotating barrel 13, and the cover 5 is closed. Since the shielding block 16 is a cone-shaped setting, the gizzards will move along the outside of the shielding block 16 to the filter ring 15, and the water spray pipe 4 is connected to the external water source so that high-pressure clean water is sprayed into the rotating barrel 13 to wash the gizzards, and the motor 10 is started, and the motor 10 drives the gear column 11 to rotate. Gear rings are provided on both sides of the double gear ring 9. The gear column 11 drives the double gear ring 9 and the toothed belt 14 to rotate. The double gear ring 9 drives multiple driven gear rings 8 to rotate. The driven gear ring 8 drives the rotating column 6 to rotate. The rotating column 6 drives the installed cleaning brush 7 to rotate, thereby brushing the gizzards. At the same time, the toothed belt 14 drives the rotating barrel 13 to rotate, and the rotating barrel 13 drives the gizzards to rotate, thereby evenly cleaning the gizzards. The cleaned water will drive impurities through the leakage hole 17 and the filter ring 15 to be discharged from the discharge pipe 18.

[0033] When the cleaned gizzards need to be automatically discharged, the collection box is placed at the lower end of the discharge pipe 18, and the two electric push rods 20 are started. The electric push rods 20 drive the blocking block 16 to move downward, so that the blocking block 16 is separated from the filter ring 15. Since the filter ring 15 is tilted from the outside to the inside, the cleaned gizzards will move downward along the filter ring 15 and the blocking block 16, and enter the cleaning tank 1 from between the filter ring 15 and the blocking block 16, and finally be discharged from the discharge pipe 18.

[0034] When the cleaning brush 7 needs to be replaced, the cover body 2 is removed by removing the bolts, and the rotating ring 23 is rotated. Since the rotating ring 23 is threadedly connected to the cleaning brush 7, the rotating ring 23 is separated from the cleaning brush 7. The cleaning brush 7 is pulled so that the cleaning brush 7 drives the limiting column 21 to move out of the limiting groove 22, and it can be removed. The replaced cleaning brush 7 can be installed using the opposite operation.

[0035] A controller is installed on the outside of the cleaning tank 1, and all electrical equipment on the entire device are controlled by the controller. Since the equipment matched with the controller is a commonly used equipment, its control principle and line connection are all existing well-known and mature technologies, and its electrical connection relationship and specific circuit structure will not be repeated here.

[0036] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A broiler slaughter viscera cleaning device, comprising a cleaning tank (1), characterized in that: The upper end of the cleaning tank (1) is provided with a cover body (2) by means of a plurality of bolts, a feed hopper (3) is provided on the cover body (2), a water spray pipe (4) is fixedly provided on the lower end of the cover body (2), a cover plate (5) is hingedly provided on the upper end of the feed hopper (3), a plurality of rotating columns (6) are provided at the lower end of the cover body (2) for rotation via bearings, a cleaning brush (7) is provided at the lower end of each rotating column (6), a driven gear ring (8) is fixedly provided on each rotating column (6), a double gear ring (9) is provided at the lower end of the cover body (2) for rotation via bearings, the driven gear ring (8) is meshed with the inner side of the double gear ring (9), and a fixed gear ring (9) is provided on the cover body (2). A motor (10) is provided. A gear column (11) is fixedly provided at the driving end of the motor (10) through a cover body (2). The gear column (11) is meshedly connected to the outer side of a double-toothed ring (9). A support ring (12) is fixedly provided in the cleaning tank (1). The support ring (12) is provided with a rotating barrel (13) for rotation via a bearing. A toothed belt (14) is fixedly provided on the outer side of the rotating barrel (13). The toothed belt (14) is meshedly connected to the gear column (11). A filter ring (15) is fixedly provided at the bottom of the rotating barrel (13). A blocking block (16) is movably provided in the filter ring (15). The blocking block (16) is arranged in a cone shape.

2. The viscera cleaning device for broiler slaughter according to claim 1, characterized in that: The rotating barrel (13) is evenly provided with a plurality of water leakage holes (17).

3. The viscera cleaning device for broiler slaughter according to claim 2, characterized in that: A discharge pipe (18) is fixedly provided at the lower end of the cleaning tank (1).

4. The viscera cleaning device for slaughtering broiler chickens according to claim 3, characterized in that: Two mounting seats (19) are fixedly provided at the lower end of the cleaning tank (1).

5. The viscera cleaning device for slaughtering broiler chickens according to claim 4, characterized in that: An electric push rod (20) is fixedly provided on each mounting seat (19), and a driving end of the electric push rod (20) extends into the cleaning tank (1) and is fixedly connected to the shielding block (16).

6. The viscera cleaning device for slaughtering broiler chickens according to any one of claims 1 or 2, characterized in that: A limiting column (21) is fixedly provided on the upper end of the cleaning brush (7).

7. The viscera cleaning device for slaughtering broiler chickens according to claim 6, characterized in that: The lower end of the rotating column (6) is provided with a limiting groove (22) that cooperates with the limiting column (21).

8. The viscera cleaning device for slaughtering broiler chickens according to claim 7, characterized in that: A rotating ring (23) is provided on the outer side of the rotating column (6) for rotation via a bearing, and the rotating ring (23) is threadedly connected to the cleaning brush (7).