Water mist pumping and discharging system for QPQ production line

The automatic cleaning of the filter and cooling components of the QPQ production line water mist extraction system solves the problems of cooling and impurity clogging of high-temperature water mist, thus achieving health and environmental protection.

CN223439430UActive Publication Date: 2025-10-17HUNAN JIANGSHENG METAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422838899.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-17
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The ventilation system of the existing QPQ production line cannot effectively reduce the temperature of high-temperature water mist and the filter is easily clogged, causing health and environmental hazards.

Method used

A water mist extraction system for the QPQ production line was designed, which includes a filter, a cleaning component and a cooling component. The filter automatically cleans impurities, and the cooling component reduces the water mist temperature through coolant to achieve water mist separation and cooling.

Benefits of technology

It achieves long-term maintenance-free impurity cleaning and water mist cooling, protects the health of operators and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ventilation equipment, and particularly discloses a QPQ production line water mist pumping and discharging system which comprises a ventilation pipe, two filter screens are arranged on the front side of the interior of the ventilation pipe, and the two filter screens are connected with a cleaning assembly; the cleaning assembly comprises a connecting base fixed to the center of the filter screen, the outer end of the connecting base is rotationally connected with a cleaning brush, and bristles of the cleaning brush make contact with the outer surface of the filter screen. A cooling assembly is fixed to the rear side of the interior of the ventilation pipe and comprises a connecting sleeve, two rows of cooling pipes are arranged on the inner side of the connecting sleeve at intervals, and cooling liquid circulates in the cooling pipes; and a fan is fixedly arranged in the middle of the interior of the ventilation pipe. According to the utility model, the filter screen and the cleaning assembly are arranged, the cleaning assembly can automatically clean the filter screen, long-time maintenance-free operation can be realized, the cooling assembly is arranged, sucked water mist can be cooled, and the functions are comprehensive.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a ventilation equipment technical field, concretely relates to a QPQ production line water mist extraction system. BACKGROUND

[0002] QPQ is the abbreviation of "Quench-Polishing-Quench", which originally means quenching-polishing-quenching. However, modern QPQ technology is a surface modification technology, and its actual process mainly includes salt bath composite treatment, including salt bath nitriding and salt bath oxidation.

[0003] During the salt bath nitriding and oxidation of QPQ, the high-temperature salt bath will produce water vapor containing salt and impurities. These water mists have high temperature and contain impurities and salt particles inside. Long-term exposure of workers to the environment containing salt mist may cause respiratory diseases and other health problems for operators.

[0004] If the water mist containing salt particles is directly discharged into the atmosphere, it will cause harm to the surrounding environment, such as corroding surrounding buildings and equipment, polluting soil and water, etc. The ordinary ventilation system mainly discharges air through a fan, and the filter screen can filter salt particles and impurities, but the temperature of the discharged water mist is still high. At the same time, due to the accumulation of impurities and salt particles, the filter screen part will be blocked, resulting in reduced extraction effect. Therefore, the technical personnel in the art provide a QPQ production line water mist extraction system to solve the problems raised in the above background technology. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a QPQ production line water mist extraction system to solve the above technical problems.

[0006] The purpose of the utility model can be realized by the following technical solutions:

[0007] A QPQ production line water mist extraction system, comprising a ventilation pipe, two filter screens are arranged on the inner front side of the ventilation pipe, and a cleaning assembly is connected to the two filter screens;

[0008] The cleaning assembly comprises a connecting seat fixed at the center of the filter screen, a cleaning brush is rotatably connected to the outer end of the connecting seat, and the bristles of the cleaning brush are in contact with the outer surface of the filter screen;

[0009] A cooling assembly is fixed to the inner rear side of the ventilation pipe, the cooling assembly comprises a connecting sleeve, two rows of cooling pipes are arranged at intervals on the inner side of the connecting sleeve, and cooling liquid flows through the inside of the cooling pipes;

[0010] A fan is fixedly arranged at the middle part of the inside of the ventilation pipe, and the fan is used to drive the airflow to flow from the filter screen to the cooling assembly.

[0011] Further, the cleaning assembly further comprises a sealing shell fixed with the ventilation pipe, a motor is fixed in the sealing shell, and the output end of the motor is fixedly connected with the two cleaning brushes.

[0012] Further, a first through hole is formed at the lower side of the ventilation pipe below the two filter screens, and a foreign matter collecting assembly is arranged below the first through hole to collect the foreign matter brushed off the filter screens.

[0013] Further, the foreign matter collecting assembly comprises a foreign matter collecting groove and a hanging joint, the two ends of the foreign matter collecting groove are fixedly connected with hanging blocks, the hanging joint has two and is fixed on the two sides of the ventilation pipe, the hanging blocks are clamped with the hanging joint, and a handle is fixedly connected with the middle part of the front end face of the foreign matter collecting groove.

[0014] Further, the cooling assembly further comprises an inlet pipe and an outlet pipe, the inlet pipe is communicated with the upper ends of the plurality of cooling pipes, and the outlet pipe is communicated with the lower ends of the plurality of inlet pipes.

[0015] Further, a second through hole is formed at the lower side of the ventilation pipe below the cooling assembly, a water collecting groove is arranged on the outer end of the second through hole, the lower end of the water collecting groove is fixedly connected with a drain pipe, and the lower end of the outlet pipe penetrates through the water collecting groove.

[0016] Further, the cross section of the ventilation pipe is circular.

[0017] The QPQ production line water mist pumping and discharging system has the advantages that:

[0018] 1. The QPQ production line water mist pumping and discharging system disclosed by the utility model is provided with filter screens and a cleaning assembly, the filter screens are used for filtering out the foreign matters and salt particles in the suction water mist, the cleaning assembly can automatically clean the filter screens, the foreign matters or salt particles on the filter screens are cleaned, long-term maintenance-free can be realized, and the use is more convenient.

[0019] 2. The QPQ production line water mist pumping and discharging system disclosed by the utility model is provided with a cooling assembly, the suction water mist can be cooled, the high-temperature water vapor can be cooled to make the water vapor condense into liquid water, so that the separation of the water mist is realized, the discharged gas can be cooled and the water content is reduced, and the functions are comprehensive. DRAWINGS

[0020] The utility model will be further described in connection with the drawings.

[0021] Figure 1 It is a front view of the QPQ production line water mist pumping and discharging system disclosed by the utility model;

[0022] Figure 2It is a back perspective view of the QPQ production line water mist extraction system provided in the utility model;

[0023] Figure 3 It is a front view of the QPQ production line water mist extraction system provided in the utility model;

[0024] Figure 4 It is Figure 1 The enlarged view of A in the figure;

[0025] Figure 5 It is a sectional view of the QPQ production line water mist extraction system provided in the utility model.

[0026] Reference signs:

[0027] 1, ventilation pipe; 2, filter screen; 3, cleaning assembly; 301, connecting seat; 302, cleaning brush; 303, sealing shell; 304, motor; 4, first through port; 5, impurity collecting assembly; 501, impurity collecting groove; 502, hanging joint; 503, handle; 504, hanging block; 6, cooling assembly; 601, connecting sleeve; 602, cooling pipe; 603, liquid inlet pipe; 604, liquid outlet pipe; 7, water collecting tank; 8, drain pipe; 9, second through port; 10, fan. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Apparently, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0029] Please refer to the drawings, Figures 1 to 5 The utility model discloses a kind of QPQ production line water mist extraction systems in the utility model embodiment, including ventilation pipe 1, the inside front side of ventilation pipe 1 is provided with two filter screens 2, two filter screens 2 are connected with cleaning assembly 3, the cleaning assembly 3 for being set is used to automatically clean filter screen 2, the impurity or salt particle on filter screen 2 is cleaned down, long time maintenance-free can be realized, it is more convenient to use.

[0030] Specifically, cleaning assembly 3 includes connecting seat 301 fixed at the center of filter screen 2, the outer end of connecting seat 301 is rotatably connected with cleaning brush 302, the bristles of cleaning brush 302 are in contact with the outer surface of filter screen 2;

[0031] The cleaning assembly 3 further comprises a sealing shell 303 fixed with the ventilation pipe 1, an electric machine 304 is fixed in the sealing shell 303, and the output end of the electric machine 304 is fixedly connected with the two cleaning brushes 302; in use, the two cleaning brushes 302 are driven to rotate by the electric machine 304, and the impurities or salt particles adhered to the filter screen 2 are cleaned away by the brushing of the cleaning brushes 302.

[0032] In the embodiment, in order to conveniently collect the impurities and salt particles cleaned away, a first through port 4 is formed at the lower side of the ventilation pipe 1 below the two filter screens 2, an impurity collecting assembly 5 is arranged below the first through port 4, the impurity collecting assembly 5 is used to collect the impurities cleaned away from the filter screen 2, and the impurities and salt particles cleaned away will fall into the impurity collecting assembly 5 through the first through port 4 and be collected, wherein the diameter of the first through port 4 needs to be smaller than the diameter of the ventilation pipe 1, so that the filter screen 2 can be stably installed.

[0033] Specifically, the impurity collecting assembly 5 comprises an impurity collecting groove 501 and a hanging joint 502, hanging blocks 504 are fixed at the two ends of the impurity collecting groove 501, the hanging joint 502 has two and is fixed at the two sides of the ventilation pipe 1, the hanging blocks 504 are clamped with the hanging joint 502, a handle 503 is fixedly connected to the middle part of the front end face of the impurity collecting groove 501, the impurities cleaned away will directly fall into the impurity collecting groove 501, and the impurity collecting groove 501 is hung with the hanging joint 502 through the hanging blocks 504, so that the impurity collecting groove 501 can be quickly installed and disassembled and is convenient to clean.

[0034] As an embodiment of the utility model, the rear side of the ventilation pipe 1 is fixed with a cooling assembly 6, the cooling assembly 6 comprises a connecting sleeve 601, two rows of cooling pipes 602 are arranged at the inner side of the connecting sleeve 601 at intervals, and cooling liquid flows in the cooling pipes 602; the cooling assembly 6 further comprises an inlet pipe 603 and an outlet pipe 604, the inlet pipe 603 is communicated with the upper ends of the plurality of cooling pipes 602, and the outlet pipe 604 is communicated with the lower ends of the plurality of inlet pipes 603.

[0035] When the airflow passes through the cooling assembly 6, the cooling assembly 6 can cool the high-temperature water vapor, the temperature of the water mist is reduced, the water vapor is condensed into liquid water, so that the separation of the water mist is realized, the discharged gas can be cooled and the water content is reduced.

[0036] In addition, in order to collect the cooled liquid, a second through port 9 is formed at the lower side of the ventilation pipe 1 below the cooling assembly 6, a water collecting tank 7 is fixedly arranged at the outer end of the second through port 9, a drain pipe 8 is fixedly connected to the lower end of the water collecting tank 7, and the lower end of the outlet pipe 604 penetrates the water collecting tank 7.

[0037] In the embodiment, a fan 10 is fixedly arranged at the middle part of the ventilation pipe 1, and the fan 10 is used to drive the airflow to flow from the filter screen 2 to the cooling assembly 6.

[0038] The cross section of the ventilation pipe 1 is circular, and the resistance of the circular pipe is the smallest under the same cross-sectional area, and the resistance damage is small.

[0039] The above describes one embodiment of the present application in detail, but the content is only the preferred embodiment of the present application, and cannot be considered to limit the implementation range of the present application. Any equivalent changes and improvements made within the scope of the present application should still belong to the patent coverage range of the present application.

Claims

1. A QPQ production line water mist extraction system, comprising a ventilation pipe (1), characterized in that: Two filter screens (2) are provided on the inner front side of the ventilation pipe (1), and the two filter screens (2) are connected to a cleaning assembly (3); The cleaning assembly (3) comprises a connecting seat (301) fixed at the center of the filter (2), the outer end of the connecting seat (301) being rotatably connected to a cleaning brush (302), and the bristles of the cleaning brush (302) being in contact with the outer surface of the filter (2); A cooling assembly (6) is fixed to the inner rear side of the ventilation pipe (1), the cooling assembly (6) comprising a connecting sleeve (601), two rows of cooling pipes (602) are arranged at intervals inside the connecting sleeve (601), and coolant flows inside the cooling pipes (602); A fan (10) is fixedly provided at the middle portion of the interior of the ventilation pipe (1), and the fan (10) is used to drive airflow from the filter (2) to the cooling assembly (6).

2. The QPQ production line water mist extraction system according to claim 1 is characterized by: The cleaning assembly (3) further comprises a sealing shell (303) fixed to the ventilation pipe (1), a motor (304) being fixed inside the sealing shell (303), and an output end of the motor (304) being fixedly connected to two cleaning brushes (302).

3. The QPQ production line water mist extraction system according to claim 2 is characterized by: A first opening (4) is provided on the lower side of the ventilation pipe (1) below the two filter screens (2), and an impurity collection component (5) is provided below the first opening (4). The impurity collection component (5) is used to collect impurities brushed off the filter screens (2).

4. The QPQ production line water mist extraction system according to claim 3 is characterized by: The impurity collection assembly (5) comprises an impurity collection trough (501) and a hanging joint (502), wherein hanging blocks (504) are fixed at both ends of the impurity collection trough (501), the hanging joint (502) has two, which are respectively fixed on both sides of the ventilation pipe (1), the hanging blocks (504) are clamped with the hanging joint (502), and a handle (503) is fixedly connected to the middle of the front end surface of the impurity collection trough (501).

5. The QPQ production line water mist extraction system according to claim 1 is characterized by: The cooling assembly (6) further comprises a liquid inlet pipe (603) and a liquid outlet pipe (604), wherein the liquid inlet pipe (603) is in communication with the upper ends of the plurality of cooling pipes (602), and the liquid outlet pipe (604) is in communication with the lower ends of the plurality of liquid inlet pipes (603).

6. The QPQ production line water mist extraction system according to claim 5, characterized in that: A second opening (9) is provided on the lower side of the ventilation pipe (1) below the cooling assembly (6); a water collecting trough (7) is fixedly provided on the outer end of the second opening (9); a drainage pipe (8) is fixedly connected to the lower end of the water collecting trough (7); and the lower end of the liquid outlet pipe (604) passes through the water collecting trough (7).

7. The QPQ production line water mist extraction system according to claim 1, characterized in that: The cross section of the ventilation pipe (1) is circular.