Automatic mold preheating device
Through remote control of the automated mold preheating device and assistance from the camera unit, the problem of lack of sleep caused by morning operations for workers is solved, the automation and efficient management of mold preheating is achieved, and the normal working status is ensured.
Patent Information
- Application Number
- CN202422544980.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-10-22
AI Technical Summary
Existing mold preheating equipment requires workers to arrive at work early in the morning to operate it, resulting in lack of sleep and poor working conditions.
An automated mold preheating device is used, and the staff's terminal equipment is connected through the auxiliary control unit and the network unit to achieve remote parameter setting and mold preheating control. The camera unit is used to take photos of the mold for remote verification and timed start.
Ensure that workers have sufficient sleep time, improve their working status, and realize the automation and efficient management of mold preheating.
Smart Images
Figure CN223454848U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the mould preheating box structure improvement technical field especially, it is a kind of automatic mould preheating device. BACKGROUND
[0002] Aluminum alloy section production needs to preheat mould before, to make mould preheats to proper temperature, then hoist and use on extruding machine.The equipment structure used for preheating mould is: including box 11, box two sides are preheating part 4, box middle part is flap 15, button unit 13, control unit 14 and instrument unit 12 are set on the flap, various cables, switches and other equipment are set in the box after the flap, preheating part upper end buckle installs heat preservation cover 3, preheating part side is provided with the connecting plate 1 for opening heat preservation cover and push cylinder 2.Open heat preservation cover, put in mould, then set temperature and time using the touch screen of control unit, start preheating when using.In actual use, it is found that because some rest day after work day early shift starts preparing section extrusion work, staff needs to arrive early and preheats mould in advance, it is easy to produce staff because of sleep deficiency and appear bad work state problem, even appear when working concentration, distraction condition. SUMMARY
[0003] The utility model aims at overcoming the insufficient of prior art, provide a kind of automatic mould preheating device.
[0004] The technical scheme adopted by the utility model is:
[0005] A kind of automatic mould preheating device, including box, box two sides are preheating part, flap is provided with button unit and control unit in box middle part, it is characterized in that: auxiliary control unit is set in box middle part, the auxiliary control unit is connected control unit, relay unit set in box middle part and network unit set in box middle part in the auxiliary control unit;
[0006] The auxiliary control unit is connected with the output end of the camera unit towards the protective cover of two sides preheating part respectively on the upper end surface of box middle part;
[0007] The circuit of the relay unit and the button unit in parallel is connected between power supply end and heating winding in preheating part;
[0008] The network unit is used to connect terminal equipment used by staff in wireless or wired mode.
[0009] Further: the auxiliary control unit connects sensor unit, and sensor unit is used to measure the temperature inside preheating part.
[0010] Further: the auxiliary control unit connects data storage server.
[0011] Further, the terminal equipment used by the staff includes a mobile phone, a tablet computer and a computer; the mobile phone, the tablet computer and the computer exchange data with the network unit in a wireless manner.
[0012] Further, a horizontal guide rail is arranged on the upper end surface of the middle part of the box body, at least one sliding block that is limited to slide is arranged on the guide rail, a support rod that moves together with the sliding block is arranged on the sliding block, and the camera unit is hinged to the upper end of the support rod.
[0013] Further, a locking screw is engaged with the sliding block, and the locking screw can abut against the upper end surface of the guide rail and limit the sliding block after being tightened.
[0014] The utility model discloses the advantages and positive effects are:
[0015] In the utility model, the control unit of the box body is connected with a network unit through an auxiliary control unit, the network unit is connected with the mobile phone, the tablet computer and the computer of the staff in a wireless manner, the staff can remotely connect the auxiliary control unit through the webpage login mode or the APP login mode, complete various parameter settings, confirmation and advance or timing starting mold preheating, use the camera unit to shoot when putting into the mold, and the staff can see the photos of the mold preheated when remotely operating, thereby checking the suitable temperature and time, in addition, the relay unit and the button unit are connected in parallel, and remote operation or on-site operation can be realized. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the schematic diagram of the utility model;
[0017] Figure 2 It is the principle diagram of control. DETAILED DESCRIPTION
[0018] The utility model is further illustrated below in combination with examples, and the following examples are illustrative but not restrictive, and the protection scope of the utility model cannot be limited by the following examples.
[0019] An automatic mold preheating device, comprising a box body 11, preheating parts 4 on both sides of the box body, a valve 15 in the middle of the box body, a button unit 13, a control unit 14 and an instrument unit 12 arranged on the valve, various cables, switches and other equipment arranged in the box body behind the valve, a heat preservation cover 3 buckled on the upper end of the preheating part, a connecting plate 1 and a push cylinder 2 arranged on the side of the preheating part for opening the heat preservation cover, an auxiliary control unit 16 arranged in the middle of the box body, the auxiliary control unit being connected with the control unit, a relay unit 23 arranged in the middle of the box body and a network unit 17 arranged in the middle of the box body.
[0020] The auxiliary control unit is connected with the output end of a camera unit 6 arranged on the upper end face of the middle of the box body and facing the protective covers of the preheating parts on both sides. Figure 2 The circuit of the relay unit in parallel with the button unit is connected in series between a power supply end and a heating winding 24 in the preheating part.
[0021] The auxiliary control unit can use an MCU, an integrated Android system or other commonly used industrial control devices, and the built-in circuit and software of the auxiliary control unit are prior art.
[0022] The auxiliary control unit is connected with a sensor unit 20, and the sensor unit comprises a plurality of temperature sensors arranged in the preheating part and used for measuring the temperature in the preheating part.
[0023] The auxiliary control unit is connected with a data storage server 21, and the data storage server is used for receiving various data, operation records and other information such as alarms and states transmitted by the auxiliary control unit, and the data, the operation records and the other information are provided for staff to query and call.
[0024] The terminal devices used by the staff include a mobile phone 18, a tablet computer 19 and a computer 22, and the mobile phone, the tablet computer and the computer exchange data with the network unit in a wireless network transmission mode.
[0025] A horizontal guide rail 5 is arranged on the upper end face of the middle of the box body, at least one sliding block 10 is arranged on the guide rail and is limited to slide, a support rod 8 is arranged on the sliding block and moves together with the sliding block, and the upper end of the support rod is hinged with the camera unit through a hinge shaft 7. The purpose of the sliding block is to avoid touching the camera unit or the support rod when some larger molds are put in. A locking screw 9 is engaged with the sliding block, and the locking screw can abut against the upper end face of the guide rail and limit the sliding block after being tightened.
[0026] The working process of the device is as follows:
[0027] Remote mode
[0028] On the working day before the rest day, the staff will put the mold into the preheating part in advance, take a photo after putting it in, and set the process parameters such as the starting time and preheating temperature on the touch screen of the control unit, and the information such as the operating staff number and operating time and the set parameters are stored on the data storage server, and the mold photo taken by the camera unit in the preheating part is also stored.
[0029] On the last day of the rest day, the staff logs in to the gateway on the Internet through the computer or mobile phone, and after verifying the username and password, the stored information of different preheating devices can be called and checked, including time, temperature and mold photo, etc., and after checking, the superior can be submitted on the webpage or APP for review.
[0030] The superior receives the information to be reviewed on the webpage or APP, and checks the original record of the data storage server again, and after no error is found, the approval is completed on the webpage or APP.
[0031] After the staff receives the approved information, the subsequent operation of the different preheating device timing automatic start is completed on the webpage or APP.
[0032] In the early morning of the working day, the auxiliary control unit controls the relay unit to work, so that the heating winding is connected with the power supply end, and the different preheating devices are started and preheat the mold in time, and the staff can directly take out the mold and start the profile extrusion work after arriving at work.
[0033] Of course, the mold can also be directly put in on the last day of the working day, and the process parameters such as time and temperature can be set online remotely on the last day of the rest day.
[0034] In the utility model, the staff can remotely connect the auxiliary control unit through the webpage login mode or APP login mode, complete various parameter settings, confirm and start the mold preheating in advance or in time; when the mold is put in, the camera unit is used for shooting, and the staff can see the photos of the preheated mold when remotely operating, so as to check the appropriate temperature and time; in addition, the relay unit and the key unit are connected in parallel, and can be remotely operated or operated on site. The staff can remotely set the process parameters of preheating and the automatic starting time on the way to work or the night before a day, so as to ensure sufficient sleep and normal working state of the staff.
Claims
1. An automatic mold preheating device, comprising a box body, preheating parts on both sides of the box body, and a valve in the middle of the box body, wherein a key unit and a control unit are arranged on the valve, and the device is characterized in that: An auxiliary control unit is arranged in the middle of the box, which is connected with the control unit, a relay unit arranged in the middle of the box and a network unit arranged in the middle of the box; The auxiliary control unit is connected with the output end of the camera unit arranged on the upper end face of the middle of the box and facing the two preheating units; The circuit of the relay unit and the key unit in parallel is connected in series between the power supply end and the heating winding in the preheating unit; The network unit is used to wirelessly or wiredly connect the terminal device used by the staff.
2. The automated mold preheating device of claim 1, wherein: The auxiliary control unit is connected with the sensor unit used to measure the temperature inside the preheating unit.
3. The automated mold preheating apparatus of claim 2, wherein: The auxiliary control unit is connected with the data storage server.
4. The automated mold preheating device of claim 3, wherein: The terminal device used by the staff includes a mobile phone, a tablet computer and a computer; the mobile phone, the tablet computer and the computer exchange data with the network unit in a wireless manner.
5. The automated mold preheating device of claim 1 or 2 or 3 or 4, wherein: A horizontal guide rail is arranged on the upper end face of the middle of the box, at least one sliding block is arranged on the guide rail and limited to slide, a support rod is arranged on the sliding block and moves together with the sliding block, and the camera unit is hinged on the upper end of the support rod.
6. The automated mold preheating device of claim 5, wherein: A locking screw is engaged with the sliding block, and the locking screw can be tightly screwed against the upper end face of the guide rail and limit the sliding block.