Noise reduction composite floor

Abstract

The utility model discloses a noise reduction composite floor. The composite floor body comprises a surface layer, a first waterproof layer, a first noise reduction layer, a first strengthening layer, a second noise reduction layer, a second strengthening layer, a second waterproof layer and a bottom layer. The surface layer is made of stone plastic materials, the first waterproof layer and the second waterproof layer are polyurethane waterproof coating layers, the first strengthening layer and the second strengthening layer are made of medium-density fiberboards, and the bottom layer is made of thermoplastic polyester elastomer materials. The first noise reduction layer is composed of a first cork frame and a first noise reduction piece, and the first cork frame is provided with a first rectangular groove. The second noise reduction layer is composed of a second cork frame and a second noise reduction piece, and the second cork frame is provided with a second rectangular groove. According to the floor, through unique structural design and material combination, excellent noise reduction performance is achieved, and noise of different frequencies is effectively blocked; good waterproofness is achieved, and the floor can be prevented from being affected with damp; high strength and stability are achieved, and the device can adapt to various use scenes; the comprehensive performance is excellent, and the quality and the use comfort of indoor floor decoration are improved.

Description

Technical Field

[0001] This utility model relates to the field of flooring technology, specifically to a noise-reducing composite floor. Background Art

[0002] As a flooring material used over large areas, flooring performance has a crucial impact on the comfort of living and working environments. Traditional flooring often focuses on one or a few performance aspects; for example, some flooring prioritizes aesthetics and wear resistance while neglecting sound insulation and noise reduction. In multi-story buildings or densely populated areas, noise transmitted through the flooring can cause serious disturbances, affecting people's rest, work efficiency, and quality of life. Furthermore, poor waterproofing can lead to problems such as moisture damage, warping, and mold growth, reducing the flooring's lifespan and safety. Summary of the Invention

[0003] (a) Technical problems to be solved

[0004] The technical problem to be solved by this utility model is that the existing flooring has poor noise reduction capabilities, which causes noise to spread through the base plate.

[0005] (2) Technical solution

[0006] To solve the above problems, this utility model provides the following technical solution:

[0007] A noise-reducing composite floor includes a composite floor body, the composite floor body comprising a surface layer, a first waterproof layer, a first noise-reducing layer, a first reinforcing layer, a second noise-reducing layer, a second reinforcing layer, a second waterproof layer, and a bottom layer;

[0008] The first waterproof layer is disposed between the top layer and the first noise reduction layer; the first reinforcement layer is disposed between the first noise reduction layer and the second noise reduction layer; the second reinforcement layer is disposed between the second noise reduction layer and the second waterproof layer; and the bottom layer is disposed on the lower end face of the second waterproof layer.

[0009] The noise reduction layer 1 includes a cork frame 1 and a noise reduction sheet 1. The cork frame 1 is provided with a plurality of rectangular grooves 1 for mounting the noise reduction sheet 1.

[0010] The second noise reduction layer includes a second cork frame and a second noise reduction sheet. The second cork frame is provided with a plurality of rectangular grooves for mounting the second noise reduction sheet.

[0011] The opening of the first rectangular groove faces in the opposite direction to the opening of the second rectangular groove, and the opening of the second rectangular groove faces downward.

[0012] Both the first and second cork frames are made of cork, and both the first and second noise-reducing sheets are made of polyurethane foam.

[0013] Furthermore, the surface layer is made of stone-plastic material.

[0014] Furthermore, the waterproof layer is made by spraying a polyurethane waterproof coating onto the lower surface of the surface layer.

[0015] Furthermore, the second waterproof layer is coated with polyurethane waterproof coating on the lower surface of the second reinforced layer.

[0016] Furthermore, both the first reinforcing layer and the second reinforcing layer are made of medium-density fiberboard.

[0017] Furthermore, the bottom layer is made of thermoplastic polyester elastomer material.

[0018] (3) Beneficial effects

[0019] The beneficial effects of this utility model are:

[0020] 1. The cork frame of noise reduction layer one uses its porosity to initially absorb sound, while the noise reduction sheet inside the rectangular groove one further absorbs sound waves. The same applies to noise reduction layer two, but the openings of the rectangular groove two are opposite to those of the rectangular groove one, allowing sound waves to be reflected, refracted, and absorbed multiple times between the two layers, effectively blocking noise of different frequencies. It is widely applicable in residential and office spaces.

[0021] 2. Waterproof layer one is located below the surface layer, and waterproof layer two is located below the reinforcement layer two. The polyurethane waterproof coating of the two forms a dense waterproof membrane, which prevents water from seeping into the upper and lower surfaces, preventing problems such as floor deformation and mold, effectively extending the service life of the floor, and can play a stable role even in damp areas such as kitchens and bathrooms.

[0022] 3. The first and second reinforcement layers are made of medium-density fiberboard. Its uniform fiber structure can distribute pressure and prevent the floor from sinking or warping. It can always maintain a flat and stable state, adapt to various usage scenarios and complex load conditions, reduce the frequency of maintenance and replacement, and reduce the cost of use. Attached Figure Description

[0023] Figure 1 This is an explosion illustration of the present invention. Figure 1 ;

[0024] Figure 2 This is an explosion illustration of the present invention. Figure 2 ;

[0025] Figure 3 This is an exploded view of the noise reduction layer one of this utility model;

[0026] Figure 4 This is an exploded view of the second noise reduction layer of this utility model.

[0027] Marked in the image:

[0028] 1-Composite flooring body, 101-Surface layer, 102-Waterproof layer 1, 103-Noise reduction layer 1, 104-Reinforcement layer 1, 105-Noise reduction layer 2, 106-Reinforcement layer 2, 107-Waterproof layer 2, 108-Bottom layer;

[0029] 103a - Cork Frame 1, 103b - Noise Reduction Sheet 1, 103c - Rectangular Groove 1;

[0030] 105a - Cork frame II, 105b - Noise reduction sheet II, 105c - Rectangular groove II. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] Please see Figure 1-4 The following is a noise-reducing composite floor, the composite floor body 1 comprising a surface layer 101, a waterproof layer 102, a noise-reducing layer 103, a reinforcing layer 104, a noise-reducing layer 105, a reinforcing layer 106, a waterproof layer 107, and a bottom layer 108.

[0034] The first waterproof layer 102 is disposed between the first surface layer 101 and the first noise reduction layer 103, the first reinforcement layer 104 is disposed between the first noise reduction layer 103 and the second noise reduction layer 105, the second reinforcement layer 106 is disposed between the second noise reduction layer 105 and the second waterproof layer 107, and the bottom layer 108 is disposed on the lower end face of the second waterproof layer 107.

[0035] The top layer, Surface 101, is the outermost layer of the flooring and is in direct contact with the outside environment. It is made of stone-plastic composite material. Stone-plastic composite material is a new type of environmentally friendly composite material with excellent wear resistance. It can withstand the friction generated by daily walking and furniture movement, and maintains its surface smoothness and flatness even after long-term use. At the same time, its good decorative properties can meet the needs of different decoration styles. The rich selection of colors and textures can match the overall interior decoration, creating a beautiful and elegant spatial atmosphere. In addition, stone-plastic composite material also has strong stain resistance; stains do not easily penetrate, making daily cleaning and maintenance convenient and effectively reducing cleaning costs and labor intensity.

[0036] Waterproof layer 102 is located below surface layer 101 and is applied to the lower surface of surface layer 101 using polyurethane waterproof coating. This polyurethane waterproof coating has excellent waterproof performance, forming a continuous, dense waterproof membrane that effectively prevents moisture from penetrating downwards from the floor surface. Whether it's spilled water during daily cleaning or accidental water immersion, waterproof layer 102 provides a reliable barrier, protecting the internal structure of the floor from moisture erosion, thereby extending the floor's lifespan and ensuring stable performance even in humid environments.

[0037] The noise reduction layer 103 is positioned below the waterproof layer 102 and consists of a cork frame 103a and a noise reduction sheet 103b. The cork frame 103a is made of cork, a natural porous material with excellent sound absorption properties. Its internal micropores allow sound waves to undergo multiple reflections and scatterings as they propagate, converting sound energy into heat and other forms of energy, thus achieving initial noise reduction. The cork frame 103a has multiple evenly distributed rectangular grooves 103c, providing installation space for the noise reduction sheet 103b. The noise reduction sheet 103b is made of polyurethane foam board, a highly efficient sound-absorbing material whose porous structure effectively absorbs sound waves, further reducing noise propagation. When the sound waves reach the noise reduction layer 103, they first undergo preliminary sound absorption treatment through the cork frame 103a, and then enter the noise reduction sheet 103b in the rectangular groove 103c, where they are deeply absorbed by the polyurethane foam board, thereby significantly reducing the transmission of noise to the lower floor.

[0038] The first reinforcement layer 104 is located between the first noise reduction layer 103 and the second noise reduction layer 105, and is made of medium-density fiberboard (MDF). MDF has high strength and stability; its uniform fiber structure evenly distributes the pressure on the floor, preventing excessive localized stress that could lead to deformation. Under the influence of the first reinforcement layer 104, the floor can withstand significant weight, such as the pressure of furniture or concentrated activity, while maintaining structural integrity and preventing dents, bends, or other deformations, providing a solid foundation for the long-term use of the floor.

[0039] Noise reduction layer 2 (105) is installed below reinforcement layer 1 (104) and is also composed of cork frame 2 (105a) and noise reduction sheet 2 (105b). Cork frame 2 (105a) is made of the same material as cork frame 1 (103a), both being cork and possessing similar sound absorption properties. Cork frame 2 (105a) has multiple rectangular grooves 2 (105c), with the openings of the rectangular grooves 2 (105c) facing downwards, opposite to the opening direction of the rectangular grooves 1 (103c). This unique design causes a difference in the propagation path of sound waves when passing through noise reduction layer 2 (105) compared to when passing through noise reduction layer 1 (103). The sound waves are repeatedly reflected, refracted, and absorbed between the two noise reduction layers, greatly improving the noise reduction effect. Noise reduction sheet 2 (105b) is also made of polyurethane foam board and works together with noise reduction sheet 1 (103b) to comprehensively absorb and block sound waves of different frequencies, effectively reducing the overall noise transmission of the floor and creating a quiet environment indoors.

[0040] Reinforced layer 2 (106) is positioned below noise-reducing layer 2 (105) and is also made of medium-density fiberboard (MDF). Reinforced layer 2 (106) further enhances the strength and stability of the flooring, working in conjunction with reinforced layer 1 (104) to form a double-layer reinforced structure. This design better withstands complex usage environments and significant external forces. Reinforced layer 2 (106) works in conjunction with reinforced layer 1 (104) to evenly distribute impact forces, preventing damage to the flooring structure and ensuring the floor remains flat and stable throughout long-term use.

[0041] Waterproof layer 2 (107) is located below reinforced layer 2 (106) and is applied to the lower surface of reinforced layer 2 (106) using polyurethane waterproof coating. Waterproof layer 2 (107) and waterproof layer 1 (102) together form the floor's waterproof system, providing waterproof protection to the floor's internal structure from both top and bottom. Even if the bottom of the floor may come into contact with a damp surface or a small amount of water, waterproof layer 2 (107) can effectively prevent moisture from penetrating upwards, ensuring the floor's interior remains dry and preventing problems such as deformation, mold, and rot caused by moisture, further improving the floor's durability and reliability.

[0042] The bottom layer 108, as the lowest layer of the composite flooring body 1, is made of thermoplastic polyester elastomer material. Thermoplastic polyester elastomer material has excellent flexibility, allowing it to deform to a certain extent when the flooring is subjected to external pressure or impact, thereby absorbing and buffering the impact force and reducing damage to the upper structure of the flooring and to users. Furthermore, the bottom layer 108 also helps reduce noise transmission to some extent; its flexible structure can further block and attenuate sound waves, forming a comprehensive noise reduction system together with noise reduction layer one 103 and noise reduction layer two 105.

[0043] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0044] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A noise-reducing composite floor, comprising a composite floor body (1), characterized in that: The composite floor body (1) includes a surface layer (101), a waterproof layer one (102), a noise reduction layer one (103), a reinforcement layer one (104), a noise reduction layer two (105), a reinforcement layer two (106), a waterproof layer two (107), and a bottom layer (108); The first waterproof layer (102) is disposed between the first surface layer (101) and the first noise reduction layer (103), the first reinforcement layer (104) is disposed between the first noise reduction layer (103) and the second noise reduction layer (105), the second reinforcement layer (106) is disposed between the second noise reduction layer (105) and the second waterproof layer (107), and the bottom layer (108) is disposed on the lower end face of the second waterproof layer (107). The noise reduction layer 1 (103) includes a cork frame 1 (103a) and a noise reduction sheet 1 (103b). The cork frame 1 (103a) is provided with a plurality of rectangular grooves 1 (103c) for mounting the noise reduction sheet 1 (103b). The second noise reduction layer (105) includes a second cork frame (105a) and a second noise reduction sheet (105b). The second cork frame (105a) is provided with a plurality of rectangular grooves (105c) for installing the second noise reduction sheet (105b). The opening direction of the first rectangular groove (103c) is opposite to that of the second rectangular groove (105c), and the opening direction of the second rectangular groove (105c) is downward. Both the first cork frame (103a) and the second cork frame (105a) are made of cork, and both the first noise reduction sheet (103b) and the second noise reduction sheet (105b) are made of polyurethane foam board.

2. The noise-reducing composite flooring according to claim 1, characterized in that: The surface layer (101) is made of stone-plastic material.

3. The noise-reducing composite flooring according to claim 1, characterized in that: The waterproof layer (102) is sprayed with polyurethane waterproof coating on the lower surface of the surface layer (101).

4. The noise-reducing composite flooring according to claim 1, characterized in that: The second waterproof layer (107) is sprayed with polyurethane waterproof coating on the lower surface of the second reinforcement layer (106).

5. The noise-reducing composite flooring according to claim 1, characterized in that: Both the first reinforcing layer (104) and the second reinforcing layer (106) are made of medium-density fiberboard.

6. The noise-reducing composite flooring according to claim 1, characterized in that: The bottom layer (108) is made of thermoplastic polyester elastomer material.

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