Water jet cutting device based on rubber material

By using a high-pressure water pump and a curved pipe in conjunction with a water jet nozzle to cut rubber materials, and by utilizing a servo motor and a hydraulic rod clamping device, the problem of swaying during rubber material cutting was solved, thus improving cutting accuracy.

CN223493450UActive Publication Date: 2025-10-31JILIN TEACHERS INST OF ENG & TECH
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Patent Information

Application Number
CN202422949929.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-31
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

When existing waterjet cutting devices cut rubber materials, the softness of the rubber causes the cutting edge to wobble, affecting the cutting accuracy.

Method used

A high-pressure water pump and a curved pipe are used in conjunction with a water jet nozzle for cutting. The nozzle position is adjusted by a servo motor, a threaded rod, and a perforated T-shaped control block. A hydraulic rod is used to push a clamping plate to hold the rubber material and prevent it from swinging.

Benefits of technology

It improves the precision of rubber material cutting, prevents the rubber material from shaking during the cutting process, and ensures cutting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber cutting, in particular to a water jet cutting device based on a rubber material, and aims to solve the problem that the cutting precision of the rubber material is affected due to the fact that a rubber cutting position easily swings due to impact force. The positioning mechanism comprises a rack. According to the rubber material cutting device, a high-pressure water pump and a bent pipe are arranged, a water jet nozzle can spray water, then a rubber material is cut, the position of the water jet nozzle can be adjusted through a servo motor, a threaded rod and a T-shaped control block with a hole, and a first clamping plate can be pushed to move through a hydraulic rod; the rubber material can be clamped by the first clamping plate and the second clamping plate, the rubber material can be cut by the water jet nozzle through the through groove, and meanwhile, the rubber material is prevented from swinging in the cutting process, so that the cutting precision of the rubber material is improved.
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Description

Technical Field

[0001] This utility model relates to the field of rubber cutting technology, specifically a waterjet cutting device based on rubber materials. Background Technology

[0002] Rubber cutting refers to the process of dividing and cutting rubber materials using different methods. As a material with elasticity and toughness, rubber requires special skills and equipment when cutting to ensure the quality and effect of the cut.

[0003] Currently, waterjet cutting devices are used to cut rubber materials. Although these devices can cut rubber, the softness of the rubber material causes it to wobble at the cut point due to impact, affecting the cutting accuracy.

[0004] Based on this, this utility model designs a waterjet cutting device based on rubber material to solve the problem. Utility Model Content

[0005] The purpose of this invention is to provide a waterjet cutting device based on rubber material to solve the problem in the background art where the rubber cutting point is prone to swaying due to impact force, which affects the cutting accuracy of the rubber material.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a waterjet cutting device based on rubber material, comprising a carrier plate and a positioning mechanism. A collection box is fixedly connected to the bottom surface of the carrier plate. The positioning mechanism includes a frame, the bottom surface of which is fixedly connected to the upper surface of the carrier plate. A control panel is fixedly connected to the front surface of the frame. A threaded rod is rotatably connected to the front and back surfaces of the frame via two bearings. A servo motor is fixedly connected to the front surface of the frame. The output end of the servo motor is fixedly connected to the front end of the threaded rod. A perforated T-shaped control block is threadedly connected to the outer surface of the threaded rod. The inner wall of the frame is fixed... A first clamping plate is connected to the inner wall of the collection box, a horizontal plate is fixedly connected to the inner wall of the collection box, a hydraulic rod is fixedly connected to the upper surface of the horizontal plate, a mounting bracket is fixedly connected to the telescopic end of the hydraulic rod, a second clamping plate is fixedly connected to the upper surface of the mounting bracket, and through grooves are opened on the upper surfaces of the first clamping plate and the upper surfaces of the second clamping plate. A water tank is fixedly connected to the upper surface of the frame, a high-pressure water pump is fixedly connected to the inner bottom wall of the water tank, a bend is fixedly connected to the output end of the high-pressure water pump, a water jet nozzle is fixedly connected to the bottom surface of the perforated T-shaped control block, and the end of the bend away from the high-pressure water pump passes through the water tank and is fixedly connected to the input end of the water jet nozzle.

[0007] Preferably, the upper surface of the water tank has a water inlet, and a glass plate is fixedly embedded in the front of the water tank.

[0008] Preferably, a guide plate is fixedly connected to the inner wall of the collection box, and a drain pipe is fixedly connected to the right side of the collection box.

[0009] Preferably, the outer surface of the collection box is fixedly connected to two first fixing plates, and the upper surface of each first fixing plate is fixedly connected to the bottom surface of the carrier plate.

[0010] Preferably, the upper surface of the first clamping plate is fixedly connected to two second fixing plates, and the two second fixing plates are fixedly connected to the inner wall of the frame on opposite sides.

[0011] Preferably, the bottom surface of the second clamping plate is fixedly connected to two sets of sliding rods, and the outer surface of each sliding rod is slidably connected to a connecting ring. The two sets of connecting rings are fixedly connected to the inner wall of the collection box on opposite sides. The bottom surface of each sliding rod is fixedly connected to a limiting plate.

[0012] Preferably, a protective cover is fitted onto the outer surface of the hydraulic rod, and the upper surface of the protective cover is fixedly connected to the bottom surface of the mounting bracket.

[0013] Preferably, the perforated T-shaped control block has a limiting hole on its front side, and a limiting rod is slidably connected to the inner wall of the limiting hole. Both ends of the limiting rod are fixedly connected to the inner wall of the frame.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: by providing a high-pressure water pump and a curved pipe, the water jet nozzle can spray water to cut the rubber material; by providing a servo motor, a threaded rod, and a perforated T-shaped control block, the position of the water jet nozzle can be adjusted; by using a hydraulic rod, the first clamping plate can be moved, thereby enabling the first and second clamping plates to clamp the rubber material; and by using a through groove, the water jet nozzle can cut the rubber material while preventing the rubber material from swaying during the cutting process, thus improving the accuracy of cutting the rubber material. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a three-dimensional structural schematic diagram of the side view of this utility model;

[0018] Figure 3 This is a three-dimensional structural schematic diagram of the orthographic section of this utility model;

[0019] Figure 4 This is a three-dimensional structural schematic diagram of the side sectional view of this utility model.

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 1. Carrier plate; 101. Collection; 102. Drain pipe; 103. First fixing plate; 104. Guide plate; 2. Positioning mechanism; 201. Frame; 202. Control panel; 203. Servo motor; 204. Threaded rod; 205. Limiting rod; 206. Hydraulic rod; 207. First clamping plate; 208. Horizontal plate; 209. Mounting bracket; 210. Second clamping plate; 211. T-shaped control block with holes; 212. Limiting hole; 213. Through groove; 3. Water tank; 301. Water inlet; 302. Glass plate; 303. Bend; 304. Water jet nozzle; 305. High-pressure water pump; 4. Second fixing plate; 5. Slide rod; 6. Connecting ring; 7. Protective cover; 8. Limiting plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 4This utility model provides a technical solution: a waterjet cutting device based on rubber material, including a carrier plate 1 and a positioning mechanism 2. A collection box 101 is fixedly connected to the bottom surface of the carrier plate 1. The positioning mechanism 2 includes a frame 201, the bottom surface of which is fixedly connected to the upper surface of the carrier plate 1. A control panel 202 is fixedly connected to the front surface of the frame 201. A threaded rod 204 is rotatably connected to the front and back surfaces of the frame 201 via two bearings. A servo motor 203 is fixedly connected to the front surface of the frame 201. The output end of the servo motor 203 is fixedly connected to the front end of the threaded rod 204. A perforated T-shaped control block 211 is threadedly connected to the outer surface of the threaded rod 204. A first clamping plate 207 is fixedly connected to the inner wall of the frame 201. A horizontal plate 208 is fixedly connected to the inner wall of the collection box 101. A hydraulic rod 206 is fixedly connected to the upper surface of the horizontal plate 208. A mounting bracket 209 is fixedly connected to the telescopic end of the hydraulic rod 206. A second clamping plate 210 is fixedly connected to the upper surface of the mounting bracket 209. A through groove 213 is opened on the upper surface of the first clamping plate 207 and the upper surface of the second clamping plate 210. A water tank 3 is fixedly connected to the upper surface of the frame 201. A high-pressure water pump 305 is fixedly connected to the inner bottom wall of the water tank 3. A bent pipe 303 is fixedly connected to the output end of the high-pressure water pump 305. A water jet nozzle 304 is fixedly connected to the bottom surface of the perforated T-shaped control block 211. The end of the bent pipe 303 away from the high-pressure water pump 305 passes through the water tank 3 and is fixedly connected to the input end of the water jet nozzle 304.

[0024] Please see Figure 1 The upper surface of the water tank 3 is provided with a water inlet 301, and a glass plate 302 is fixedly embedded on the front of the water tank 3. Water can be added to the water tank 3 through the water inlet 301, and the water inside the water tank 3 can be observed through the glass plate 302 so as to replenish it in time.

[0025] Please see Figure 3 A guide plate 104 is fixedly connected to the inner wall of the collection box 101, and a drain pipe 102 is fixedly connected to the right side of the collection box 101. The guide plate 104 can guide the water after cutting so that the water can be discharged through the drain pipe 102, reducing the residue inside the collection box 101.

[0026] Please see Figure 2 Two first fixing plates 103 are fixedly connected to the outer surface of the collection box 101. The upper surface of each first fixing plate 103 is fixedly connected to the bottom surface of the carrier plate 1. The collection box 101 can be reinforced by the first fixing plates 103 to prevent the collection box 101 from becoming loose.

[0027] Please see Figure 2Two second fixing plates 4 are fixedly connected to the upper surface of the first clamping plate 207. The two second fixing plates 4 are fixedly connected to the inner wall of the frame 201 on the side that is far away from each other. The second clamping plate 210 can be reinforced by the second fixing plates 4, thereby increasing the stability of the second clamping plate 210.

[0028] Please see Figure 4 The bottom surface of the second clamping plate 210 is fixedly connected to two sets of sliding rods 5. Each sliding rod 5 has a connecting ring 6 slidably connected to its outer surface. The two sets of connecting rings 6 are fixedly connected to the inner wall of the collection box 101 on opposite sides. Each sliding rod 5 has a limiting plate 8 fixedly connected to its bottom surface. The sliding rods 5 can reinforce the second clamping plate 210, increase its stability, and prevent it from sliding during its up-and-down movement.

[0029] Please see Figure 3 The outer surface of the hydraulic rod 206 is fitted with a protective cover 7. The upper surface of the protective cover 7 is fixedly connected to the bottom surface of the mounting bracket 209. The protective cover 7 can protect the hydraulic rod 206 and prevent it from getting wet during use.

[0030] Please see Figure 3 The perforated T-shaped control block 211 has a limiting hole 212 on its front side. A limiting rod 205 is slidably connected to the inner wall of the limiting hole 212. Both ends of the limiting rod 205 are fixedly connected to the inner wall of the frame 201. The perforated T-shaped control block 211 can be reinforced by the limiting hole 212 and the limiting rod 205 to prevent the perforated T-shaped control block 211 from sliding.

[0031] The implementation principle of the waterjet cutting device based on rubber material in this application embodiment is as follows: During use, the rubber material is placed between the first clamping plate 207 and the second clamping plate 210. Then, the hydraulic rod 206 is activated, pushing the mounting frame 209 to move, which in turn pushes the second clamping plate 210 to move, allowing the second clamping plate 210 to cooperate with the first clamping plate 207 to clamp the rubber material. Then, the high-pressure water pump 305 is activated, drawing water from the water tank 3, which is then injected into the waterjet nozzle 304 through the bend pipe 303. The waterjet nozzle 304 cuts the rubber material. Because the rubber material is clamped by the first clamping plate 207 and the second clamping plate 210 on both sides of the cut, the rubber material is prevented from shaking during the cutting process, improving the cutting accuracy.

[0032] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A waterjet cutting device based on rubber material, comprising a carrier plate (1) and a positioning mechanism (2), characterized in that: A collection box (101) is fixedly connected to the bottom surface of the carrier plate (1). The positioning mechanism (2) includes a frame (201). The bottom surface of the frame (201) is fixedly connected to the upper surface of the carrier plate (1). A control panel (202) is fixedly connected to the front surface of the frame (201). A threaded rod (204) is rotatably connected to the front surface and the back surface of the frame (201) through two bearings. A servo motor (203) is fixedly connected to the front surface of the frame (201). The output end of the servo motor (203) is fixedly connected to the front end of the threaded rod (204). A T-shaped control block (211) with a hole is threadedly connected to the outer surface of the threaded rod (204). A first clamping plate (207) is fixedly connected to the inner wall of the frame (201). A horizontal plate (208) is fixedly connected to the inner wall of the collection box (101). A hydraulic rod (206) is fixedly connected to the upper surface of the horizontal plate (208). A mounting bracket (209) is fixedly connected to the telescopic end of the hydraulic rod (206). A second clamping plate (210) is fixedly connected to the upper surface of the mounting bracket (209). A through groove (213) is opened on the upper surface of the first clamping plate (207) and the upper surface of the second clamping plate (210). A water tank (3) is fixedly connected to the upper surface of the frame (201). A high-pressure water pump (305) is fixedly connected to the inner bottom wall of the water tank (3). A bend (303) is fixedly connected to the output end of the high-pressure water pump (305). A water jet nozzle (304) is fixedly connected to the bottom surface of the perforated T-shaped control block (211). The end of the bend (303) away from the high-pressure water pump (305) passes through the water tank (3) and is fixedly connected to the input end of the water jet nozzle (304).

2. The waterjet cutting device based on rubber material according to claim 1, characterized in that: The water tank (3) has an inlet (301) on its upper surface and a glass plate (302) is fixedly embedded on the front of the water tank (3).

3. The waterjet cutting device based on rubber material according to claim 1, characterized in that: A guide plate (104) is fixedly connected to the inner wall of the collection box (101), and a drain pipe (102) is fixedly connected to the right side of the collection box (101).

4. The waterjet cutting device based on rubber material according to claim 1, characterized in that: The outer surface of the collection box (101) is fixedly connected to two first fixing plates (103), and the upper surface of each first fixing plate (103) is fixedly connected to the bottom surface of the carrier plate (1).

5. The waterjet cutting device based on rubber material according to claim 1, characterized in that: Two second fixing plates (4) are fixedly connected to the upper surface of the first clamping plate (207), and the two second fixing plates (4) are fixedly connected to the inner wall of the frame (201) on opposite sides.

6. The waterjet cutting device based on rubber material according to claim 1, characterized in that: The bottom surface of the second clamping plate (210) is fixedly connected to two sets of sliding rods (5). Each sliding rod (5) has a connecting ring (6) slidably connected to its outer surface. The two sets of connecting rings (6) are fixedly connected to the inner wall of the collection box (101) on opposite sides. Each sliding rod (5) has a limiting plate (8) fixedly connected to its bottom surface.

7. The waterjet cutting device based on rubber material according to claim 1, characterized in that: The outer surface of the hydraulic rod (206) is fitted with a protective cover (7), and the upper surface of the protective cover (7) is fixedly connected to the bottom surface of the mounting bracket (209).

8. A waterjet cutting device based on rubber material according to claim 1, characterized in that: The perforated T-shaped control block (211) has a limiting hole (212) on its front side. A limiting rod (205) is slidably connected to the inner wall of the limiting hole (212). Both ends of the limiting rod (205) are fixedly connected to the inner wall of the frame (201).