Rubber tube vulcanization tube arrangement device
By designing a rubber hose vulcanization pipe arrangement device with brackets and hose connectors, the problems of uneven vulcanization and low efficiency of rubber hoses in the existing technology are solved, realizing synchronous and rapid vulcanization inside and outside, and improving the performance of the hose.
Patent Information
- Application Number
- CN202423097720.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing rubber hose vulcanization methods suffer from oxidation reactions that lead to decreased surface properties and uneven vulcanization. Furthermore, traditional vulcanizing frames cannot achieve simultaneous and rapid vulcanization both inside and outside, resulting in low efficiency.
A rubber hose vulcanization pipe laying device was designed, which includes a bracket and a hose connector. The bracket is made of square tube into a square frame shape and is equipped with a conical hose connector and anti-slip clips, which can quickly insert and support the rubber hose, and is combined with a high-temperature water tank for internal and external vulcanization.
It achieves simultaneous and rapid vulcanization inside and outside the rubber hose, improves vulcanization uniformity and efficiency, and enhances the hose's resistance to flexural fatigue and high and low temperature performance.
Smart Images
Figure CN223493683U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rubber hose technology, and in particular to a rubber hose vulcanization pipe laying device. Background Technology
[0002] Currently, the vulcanization method for rubber hoses in China is direct steam vulcanization. When using a peroxide vulcanization system for rubber brake hoses, this method causes an oxidation reaction between the rubber surface of the brake hose and the oxygen in the vulcanization cylinder. This oxidation reaction results in incomplete vulcanization of the brake hose surface, which reduces the product's resistance to flexural fatigue, dynamic pulse, ozone, and high and low temperatures. Many manufacturers have also been using high-temperature vulcanization, fixing the hose in place. This type of vulcanization frame cannot vulcanize the inside of the hose, and single-sided vulcanization is time-consuming and inefficient. Summary of the Invention
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a rubber hose vulcanization pipe laying device with reasonable structure, good performance, and the ability to quickly vulcanize the inside and outside of the hose.
[0004] To achieve the above objectives, the technical solution provided by this utility model is as follows: a rubber hose vulcanization pipe laying device, which includes a bracket, wherein the bracket is a square frame made of square tube, one end of the bracket is connected to a water supply connector, several hose connectors are evenly distributed on the square tubes on both sides of the bracket, the hose connectors are conical, and their larger ends are connected to the bracket, vertically downward connecting rods are fixed at the bottom of both ends of the bracket, a main support beam is connected between the bottom of the two connecting rods, a hose support rod is fixed at the top of the main support beam, and a water pipe support beam is fixed at the top of the bracket.
[0005] The water pipe support beam, when viewed from above, is shaped like a cross and is fixed to the top of the bracket by welding.
[0006] The number of hose supports is greater than 4, and they are evenly distributed along the length of the hose supports. The ends of the hose supports are bent upward to form anti-slip locking positions.
[0007] The water outlets of the hose connectors on both sides of the bracket are opposite.
[0008] In this invention, the rubber hose to be vulcanized is placed on a hose support rod, and both ends of the rubber hose are inserted into the corresponding hose connectors. The conical hose connectors facilitate guidance during insertion, allowing for faster connection. When the hose is short, it can be connected between two hose connectors on the same side; when the hose is long, it can be connected between hose connectors at different locations. For longer hoses, the support rods provide support, preventing accumulation, overlap, or detachment. After the hose is properly inserted, the device is placed in the corresponding vulcanizing furnace (box). High-temperature hot water is supplied to the water supply connector through an external high-temperature water tank and a water supply pipe, filling the hose with water for vulcanization. This invention features a reasonable structure, good performance, and allows for rapid vulcanization of the hose both inside and out. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0010] Figure 2 This is a cross-sectional view of the present invention.
[0011] Figure 3 This is a schematic diagram of the bracket assembly of this utility model. Detailed Implementation
[0012] The present invention will be further described below with reference to all the accompanying drawings. A preferred embodiment of the present invention is shown in the accompanying drawings. Figure 1 To be continued Figure 3 The rubber hose vulcanization pipe laying device described in this embodiment includes a bracket 1, wherein the bracket 1 is a square frame made of square tube. One end of the bracket 1 is connected to a water supply connector 2. Several hose connectors 3 are evenly distributed on the square tubes on both sides of the bracket 1. The hose connectors 3 are conical in shape, and their larger ends are connected to the bracket 1. Vertical connecting rods 4 are fixed at the bottom of both ends of the bracket 1. A main support beam 5 is connected between the bottom of the two connecting rods 4. A hose support rod 6 is fixed at the top of the main support beam 5. A water pipe support beam 8 is fixed at the top of the bracket 1.
[0013] The water pipe support beam 8, viewed from above, is shaped like a cross and is fixed to the top of the bracket 1 by welding. There are more than four hose support rods 6, evenly distributed along their length, with the ends of the hose support rods 6 bent upwards to form anti-slip locking positions 7. The hose connectors 3 on both sides of the bracket 1 have opposite water outlet directions.
[0014] After adopting the above scheme, the rubber hose to be vulcanized is placed on the hose support rod, and both ends of the rubber hose are inserted into the corresponding hose connectors. The conical hose connectors facilitate guidance during insertion and can be connected more quickly. When the hose is short, it can be connected between two hose connectors on the same side; when the hose is long, it can be connected between hose connectors at different positions. When the hose is long, it is supported by the hose support rod to prevent the hose from piling up, overlapping, or coming off. After the hose is inserted into place, the device is placed in the corresponding vulcanizing furnace (box). High-temperature hot water is supplied to the water supply connector through the water supply pipe from the external high-temperature water tank to fill the hose with water for vulcanization. The structure of this scheme is reasonable, the performance is good, and it can vulcanize the inside and outside of the hose quickly.
[0015] The embodiments described above are merely preferred embodiments of this utility model and are not intended to limit the scope of implementation of this utility model. Therefore, all changes made in accordance with the shape and principle of this utility model should be covered within the protection scope of this utility model.
Claims
1. A rubber hose vulcanization pipe laying device, comprising a bracket (1), characterized in that: The bracket (1) is a square frame made of square tube. One end of the bracket (1) is connected to a water supply connector (2). Several hose connectors (3) are evenly distributed on the square tubes on both sides of the bracket (1). The hose connectors (3) are conical in shape, and their larger end is connected to the bracket (1). Vertical connecting rods (4) are fixed at the bottom of both ends of the bracket (1). A main support beam (5) is connected between the bottom of the two connecting rods (4). A hose support rod (6) is fixed at the top of the main support beam (5). A water pipe support beam (8) is fixed at the top of the bracket (1).
2. The rubber hose vulcanization pipe laying device according to claim 1, characterized in that: The water pipe support beam (8) is shaped like a cross when viewed from above and is fixed to the top of the bracket (1) by welding.
3. The rubber hose vulcanization pipe laying device according to claim 1, characterized in that: The number of hose support rods (6) is greater than 4, and they are evenly distributed along the length of the hose support rods (6). The ends of the hose support rods (6) are bent upward to form anti-slip locking positions (7).
4. The rubber hose vulcanization pipe laying device according to claim 1, characterized in that: The hose connectors (3) on both sides of the bracket (1) have opposite water outlet directions.