Cutting fluid blending automatic conveying system

Abstract

The cutting fluid blending automatic conveying system comprises the fluid storage tank and the automatic conveying assembly, whether the tap water pipeline is communicated with the first pipeline or not is controlled through the water supply control valve, the needed tap water can be accurately conveyed conveniently during proportioning and mixing, the proportioning and mixing precision is improved, and the working efficiency is improved. The required cutting fluid stock solution amount can be conveniently extracted from the filled cutting fluid through the first pressure pump and the cutting fluid supply control valve, the proportioned cutting fluid can be conveniently conveyed into the machining center through the second pressure pump and the second pipeline according to the use requirement, and compared with traditional manual cutting fluid proportioning, operation is more convenient and faster; the mixing concentration proportion is proper, manual operation is reduced, a cutting fluid conveying system is kept to run continuously, a series of problems of product machining corrosion, influence on product appearance and color and the like caused by improper matching concentration of cutting fluid are reduced, and loss caused by machine tool stop running due to insufficient cutting fluid is reduced.

Description

Technical Field

[0001] This utility model relates to the field of CNC machine tool technology, and in particular to an automatic cutting fluid mixing and delivery system. Background Technology

[0002] Cutting fluid plays a vital role in manufacturing, primarily for cooling, lubrication, cleaning, and rust prevention. It can improve cutting efficiency, extend tool life, and effectively ensure machining quality. During machining, cutting fluid can remove cutting heat, reduce the temperature of the tool and workpiece, and prevent tool wear and workpiece thermal deformation caused by high temperatures. Cutting fluid can also provide lubrication, reduce friction between the tool and workpiece, further reduce wear, and improve surface finish.

[0003] Traditional manual mixing of cutting fluid relies heavily on workers' intuition to mix oil and water, lacking a fixed standard. This method leads to a series of problems, including raw material waste, unstable concentration, reduced efficiency and product quality, tool wear, and environmental pollution. High concentrations exacerbate fluid waste and can cause allergic reactions, while low concentrations lead to deviations in product precision and tool wear. Inevitably, spills occur during manual mixing, causing environmental pollution and safety hazards. Manual mixing not only introduces many uncertainties but also increases labor costs for businesses. Utility Model Content

[0004] This invention addresses the technical problems of existing devices that rely on workers' intuition to mix oil and water manually, resulting in waste of raw materials, unstable concentration, reduced enterprise efficiency and production quality, tool wear and workshop environment pollution, and increased labor costs due to the many uncertainties in manual mixing. The invention provides an automatic cutting fluid mixing and delivery system.

[0005] To solve the above-mentioned technical problems, this utility model adopts the following technical solution:

[0006] An automatic cutting fluid mixing and conveying system includes a storage tank and an automatic conveying assembly. The automatic conveying assembly is installed on both sides of the storage tank and is used to automatically complete the proportioning, mixing and conveying of the cutting fluid. The automatic conveying assembly includes a tap water conveying structure installed on one side of the storage tank, a cutting fluid conveying structure installed on the other side of the storage tank, and a discharge structure installed on one side of the bottom of the storage tank.

[0007] Preferably, the tap water delivery structure includes a No. 1 pipe installed on the top of the storage tank and a tap water pipe connected through a water supply control valve.

[0008] Preferably, the cutting fluid delivery structure includes a filling cutting fluid installed on one side of the storage tank and a first pressure pump installed on the side of the filling cutting fluid, wherein the first pressure pump is connected to the filling cutting fluid through a pipeline.

[0009] Preferably, the cutting fluid delivery structure further includes a booster pump intelligent controller installed on the first pressure pump.

[0010] Preferably, the No. 1 pressure pump is connected to the No. 1 pipeline through a branch pipe, and a one-way sanitary ball valve and a cutting fluid supply control valve are respectively installed at both ends of the branch pipe.

[0011] Preferably, the bottom of the storage tank is equipped with a liquid outlet pipe, and one end of the liquid outlet pipe is connected to a liquid guide pipe through a one-way control valve.

[0012] Preferably, the discharge structure includes a second pressure pump installed on one side of the storage tank and a water pump pressure controller installed on the second pressure pump.

[0013] Preferably, the discharge structure further includes a second pipe installed on the second pressure pump, and the second pressure pump is connected to one end of the liquid guide pipe and one end of the second pipe through the pipe.

[0014] Preferably, a pipeline control valve is installed at one end of the second pipeline.

[0015] Preferably, the other end of the second pipe is connected to the machining center.

[0016] The present invention adopts the above technical solution and has the following technical effects compared with the prior art:

[0017] (1) This utility model controls whether the tap water pipeline and the No. 1 pipeline are connected by a water supply control valve, which facilitates the accurate delivery of the required amount of tap water during the mixing process and improves the mixing accuracy. The booster pump intelligent controller automatically controls whether the No. 1 pressure pump works. The cutting fluid supply control valve facilitates the extraction of the required amount of cutting fluid concentrate from the filling cutting fluid. The cutting fluid concentrate is introduced into the storage tank through the branch pipe. The one-way sanitary ball valve prevents the cutting fluid concentrate from flowing back. The water pump pressure controller facilitates the automatic control of whether the No. 2 pressure pump works. The No. 2 pressure pump facilitates the pumping of the mixed cutting fluid into the No. 2 pipeline. The one-way control valve at one end of the liquid guide pipe prevents the cutting fluid from flowing back. The pipeline control valve facilitates the smooth flow of the No. 2 pipeline and facilitates the delivery of the mixed cutting fluid into the machining center according to the usage requirements.

[0018] (2) Compared with the traditional manual operation of cutting fluid, this utility model is more convenient and faster, the mixing concentration ratio is appropriate, the manual operation is reduced, the cutting fluid delivery system is kept running continuously, and a series of problems such as product corrosion caused by improper cutting fluid concentration, affecting the appearance and color of the product, as well as the loss caused by machine tool shutdown due to insufficient cutting fluid. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of an automatic cutting fluid mixing and delivery system according to the present invention;

[0020] Figure 2 This is a front view schematic diagram of an automatic cutting fluid mixing and delivery system according to this utility model;

[0021] Figure 3 This is a top view schematic diagram of an automatic cutting fluid mixing and delivery system according to this utility model;

[0022] Figure 4 This is a bottom view schematic diagram of an automatic cutting fluid mixing and delivery system according to this utility model;

[0023] The diagram is labeled as follows: 1. Storage tank; 2. Automatic conveying assembly; 201. Water supply conveying structure; 2011. Pipeline 1; 2012. Water supply control valve; 2013. Water supply pipeline; 202. Cutting fluid conveying structure; 2021. Filling cutting fluid; 2022. Pressure pump 1; 2023. Booster pump intelligent controller; 203. Discharge structure; 2031. Pressure pump 2; 2032. Water pump pressure controller; 2033. Pipeline 2; 3. Branch pipe; 4. One-way sanitary ball valve; 5. Cutting fluid supply control valve; 6. Discharge pipe; 7. One-way control valve; 8. Guide pipe; 9. Pipeline control valve. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] The following is in conjunction with the appendix Figure 1-4 Further explanation of this utility model: In order to solve the problems existing in the background art, this application proposes an automatic delivery system for mixing and conveying cutting fluid, the specific technical solution of which includes a storage tank 1 and an automatic delivery component 2.

[0027] like Figure 1-4As shown, the automatic conveying assembly 2 is installed on both sides of the liquid storage tank 1. The automatic conveying assembly 2 is used to automatically complete the proportioning, mixing and conveying of the cutting fluid. The automatic conveying assembly 2 includes a tap water conveying structure 201 installed on one side of the liquid storage tank 1, a cutting fluid conveying structure 202 installed on the other side of the liquid storage tank 1, and a discharge structure 203 installed on one side of the bottom of the liquid storage tank 1.

[0028] like Figure 1-4 As shown, the tap water delivery structure 201 includes a No. 1 pipe 2011 installed on the top of the storage tank 1 and a tap water pipe 2013 connected through a water supply control valve 2012.

[0029] The water supply control valve 2012 controls whether the tap water pipeline 2013 and the No. 1 pipeline 2011 are connected, which facilitates the accurate delivery of the required amount of tap water during the mixing process and improves the mixing accuracy.

[0030] like Figure 1-4 As shown, the cutting fluid delivery structure 202 includes a filling cutting fluid 2021 installed on one side of the storage tank 1 and a first pressure pump 2022 installed on the other side of the filling cutting fluid 2021. The first pressure pump 2022 is connected to the filling cutting fluid 2021 through a pipeline. The cutting fluid delivery structure 202 also includes a booster pump intelligent controller 2023 installed on the first pressure pump 2022. The first pressure pump 2022 is connected to the first pipeline 2011 through a branch pipe 3. A one-way sanitary ball valve 4 and a cutting fluid supply control valve 5 are respectively installed at both ends of the branch pipe 3.

[0031] The booster pump intelligent controller 2023 automatically controls whether the first pressure pump 2022 is working. The cutting fluid supply control valve facilitates the extraction of the required amount of cutting fluid stock from the filling cutting fluid 2021. The cutting fluid stock is introduced into the storage tank 1 through the branch pipe 3, and the one-way sanitary ball valve 4 prevents the cutting fluid stock from flowing back.

[0032] like Figure 1-4 As shown, the bottom of the storage tank 1 is equipped with a liquid outlet pipe 6. One end of the liquid outlet pipe 6 is connected to a liquid guide pipe 8 through a one-way control valve 7. The discharge structure 203 includes a second pressure pump 2031 installed on one side of the storage tank 1 and a water pump pressure controller 2032 installed on the second pressure pump 2031. The discharge structure 203 also includes a second pipeline 2033 installed on the second pressure pump 2031. The second pressure pump 2031 is connected to one end of the liquid guide pipe 8 and one end of the second pipeline 2033 through the pipeline. One end of the second pipeline 2033 is equipped with a pipeline control valve 9, and the other end of the second pipeline 2033 is connected to the machining center.

[0033] The water pump pressure controller 2032 can automatically control whether the second pressure pump 2031 is working. The second pressure pump 2031 can conveniently pump the prepared cutting fluid into the second pipeline 2033. The one-way control valve 7 at one end of the liquid guide pipe 8 can prevent the cutting fluid from flowing back. The pipeline control valve 9 can conveniently control the unobstructed flow of the second pipeline 2033, and can conveniently deliver the prepared cutting fluid into the machining center according to the usage requirements.

[0034] Working Principle: In operation, first open the water supply control valve 2012 to deliver 2000 kg of water from pipeline 2011 to storage tank 1. Then open the cutting fluid supply control valve 5 and start the power switch of the booster pump intelligent controller 2023. The booster pump intelligent controller 2023 controls pressure pump 2022 to extract 180 kg of cutting fluid concentrate from the bottled cutting fluid and deliver it to storage tank 1. At this time, storage tank 1 contains both cutting fluid and water, achieving automatic mixing of the cutting fluid and maintaining the cutting fluid concentration at approximately 7%-15%. Then, pressure pump 2031 is used to pump the mixed cutting fluid from storage tank 1. The fluid is pumped into pipe 2033, which is distributed around the machining center in the workshop. When adding cutting fluid to the machining center, the taps around the machining center are turned on to draw fluid from pipe 2033 and transfer it to the cutting fluid storage area in the machining center, ensuring a sufficient supply of cutting fluid. Compared with the traditional manual mixing of cutting fluid, this method is more convenient and faster, ensuring an appropriate mixing concentration, reducing manual operation, maintaining the continuous operation of the cutting fluid delivery system, and reducing a series of problems caused by improper cutting fluid concentration, such as product corrosion and affecting the appearance and color of the product, as well as losses caused by machine tool shutdown due to insufficient cutting fluid.

[0035] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0036] Secondly, the accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0037] Finally, the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic cutting fluid mixing and delivery system, characterized in that, It includes a storage tank (1) and an automatic conveying assembly (2). The automatic conveying assembly (2) is installed on both sides of the storage tank (1). The automatic conveying assembly (2) is used to automatically complete the mixing and conveying of cutting fluid. The automatic conveying assembly (2) includes a tap water conveying structure (201) installed on one side of the storage tank (1), a cutting fluid conveying structure (202) installed on the other side of the storage tank (1), and a discharge structure (203) installed on one side of the bottom of the storage tank (1).

2. The automatic cutting fluid mixing and delivery system according to claim 1, characterized in that, The water supply structure (201) includes a No. 1 pipe (2011) installed on the top of the storage tank (1) and a water supply pipe (2013) connected by a water supply control valve (2012).

3. The automatic cutting fluid mixing and delivery system according to claim 2, characterized in that, The cutting fluid delivery structure (202) includes a filling cutting fluid (2021) installed on one side of the storage tank (1) and a first pressure pump (2022) installed on one side of the filling cutting fluid (2021). The first pressure pump (2022) is connected to the filling cutting fluid (2021) through a pipeline.

4. The automatic cutting fluid mixing and delivery system according to claim 3, characterized in that, The cutting fluid delivery structure (202) also includes a booster pump intelligent controller (2023) installed on the first pressure pump (2022).

5. The automatic cutting fluid mixing and delivery system according to claim 4, characterized in that, The No. 1 pressure pump (2022) is connected to the No. 1 pipeline (2011) through the branch pipe (3). The two ends of the branch pipe (3) are respectively equipped with a one-way sanitary ball valve (4) and a cutting fluid supply control valve (5).

6. The automatic cutting fluid mixing and delivery system according to claim 1, characterized in that, The bottom of the storage tank (1) is equipped with a liquid outlet pipe (6), and one end of the liquid outlet pipe (6) is connected to a liquid guide pipe (8) through a one-way control valve (7).

7. The automatic cutting fluid mixing and delivery system according to claim 6, characterized in that, The discharge structure (203) includes a second pressure pump (2031) installed on one side of the storage tank (1) and a water pump pressure controller (2032) installed on the second pressure pump (2031).

8. The automatic cutting fluid mixing and delivery system according to claim 7, characterized in that, The discharge structure (203) also includes a second pipe (2033) installed on the second pressure pump (2031). The second pressure pump (2031) is connected to one end of the liquid guide pipe (8) and one end of the second pipe (2033) through the pipe.

9. The automatic cutting fluid mixing and delivery system according to claim 8, characterized in that, One end of the second pipeline (2033) is equipped with a pipeline control valve (9).

10. The automatic cutting fluid mixing and delivery system according to claim 8, characterized in that, The other end of the second pipe (2033) is connected to the machining center.

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