LED lamp
By using a seamless one-piece molded outer and inner frame structure, combined with a diffuser plate and back plate design, the problem of light leakage at the end seams of the LED light frame is solved, achieving effective light utilization and lightweight lighting fixtures.
Patent Information
- Application Number
- CN202423104613.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-16
AI Technical Summary
There are seams between the two ends of the two adjacent frame plates of the LED light, causing light to leak out from the seams.
It adopts a seamless one-piece molded outer and inner frame structure, combined with a diffuser plate and back plate design, to ensure that light can only shine out through the light outlet and eliminate lateral light leakage.
It effectively eliminates the problem of lateral light leakage in LED lights, improves light efficiency, and achieves lightweighting of the lamps through the use of aluminum alloy materials.
Smart Images

Figure CN223499359U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of lighting equipment technology, and in particular relates to an LED lamp. Background Technology
[0002] In related technologies, the frame of an LED light is formed by joining multiple frame plates end to end. The two ends of adjacent frame plates are locked together by a bent connecting plate and screws. This can easily lead to seams at the corners where the two ends of adjacent frame plates meet, causing light emitted by the internal LED light source components to shine out through the seams, resulting in light leakage. Utility Model Content
[0003] The purpose of this application is to provide an LED light that solves the problem of light leakage caused by seams between the two ends of two adjacent frame plates of the LED light.
[0004] To achieve the above objectives, the technical solution adopted in this application is: an LED light, comprising:
[0005] The lamp housing assembly includes a frame and a back panel. The frame forms a light outlet, and the back panel covers the end of the frame away from the light outlet to form a receiving space.
[0006] A diffuser plate is attached to the frame and located at the light outlet;
[0007] LED light source components are installed in the housing space, and the LED light source components emit light to illuminate the diffuser plate;
[0008] The frame includes an outer frame and an inner frame. The outer frame is fitted and fixed to the inner frame. The outer frame is a seamless one-piece component. The back panel is connected to the outer frame and covers the inner frame. The LED light source assembly is set inside the inner frame. The diffuser plate is connected to the end of the inner frame away from the back panel.
[0009] In some embodiments of this application, the outer frame includes a plurality of frame plates connected end to end, and the two mating ends of two adjacent frame plates are fused and welded into one piece; or, the outer frame is a one-piece molded component.
[0010] In some embodiments of this application, the inner wall of the outer frame is provided with a circumferential protrusion structure, the end of the inner frame away from the diffuser plate abuts against the side of the protrusion structure facing the light outlet, and the back plate covers the side of the protrusion structure away from the inner frame.
[0011] In some embodiments of this application, the inner wall of the inner frame at the end away from the back plate is provided with a circumferential first protrusion, and the circumferential sidewall of the diffuser plate is provided with a circumferential slot, into which the first protrusion is inserted.
[0012] In some embodiments of this application, the inner wall of the inner frame is further provided with a second circumferential protrusion. The second protrusion is located between the protrusion structure and the first protrusion. The LED light source assembly includes an LED light strip and a light guide structure. The LED light strip is attached to the inner wall of the inner frame and located between the protrusion structure and the second protrusion. The circumferential edge region of the light guide structure is sandwiched between the protrusion structure and the second protrusion. Furthermore, the LED chip of the LED light strip is directly opposite the corresponding part of the circumferential sidewall of the light guide structure.
[0013] In some embodiments of this application, the light guide structure includes a light guide plate, a reflective layer, and a buffer component. Along the direction from the diffuser plate to the back plate, the light guide plate, the reflective layer, and the buffer component are stacked in sequence, and the LED chip of the LED light strip is directly opposite the circumferential sidewall of the light guide plate.
[0014] In some embodiments of this application, the back plate is locked to the protruding structure by bolts, and the bolts pass through the protruding structure and abut against the buffer member, and the bolts and the second protrusion clamp and fix the light guide structure.
[0015] In some embodiments of this application, the end wall of the outer frame away from the back plate is provided with a slot, and the outer wall of the inner frame away from the back plate is provided with a hook, which engages with the slot.
[0016] In some embodiments of this application, the outer wall of the inner frame is provided with a plurality of spaced heat dissipation fins, which abut against the inner wall of the outer frame.
[0017] In some embodiments of this application, the LED lamp also includes a driver mounted on the side of the backplate away from the receiving space, the driver supplying power to the LED light source assembly to emit light.
[0018] This application has at least the following beneficial effects:
[0019] The LED lamp provided in the embodiments of this application provides illumination. The LED light source assembly emits light onto a diffuser plate, and then the light passes through the diffuser plate for illumination. The LED lamp includes a frame and a back plate. The back plate covers the end of the frame away from the light outlet, forming a receiving space. The LED light source assembly is assembled within this receiving space. The back plate blocks light leakage from one side. The frame includes an outer frame and an inner frame. The outer frame is fitted and fixed to the inner frame. Since the outer frame is a seamless, one-piece component, light cannot escape from any circumferential position of the frame; the light can only be emitted through the diffuser plate located at the light outlet for illumination, eliminating lateral light leakage. Compared to related technologies where seams exist between the two ends of adjacent frame plates causing light leakage, the LED light source assembly in the LED lamp provided in the embodiments of this application emits light only through the diffuser plate located at the light outlet for illumination. The seamless, one-piece outer frame eliminates lateral light leakage, thereby improving light efficiency. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a three-dimensional structural diagram of an LED lamp according to an embodiment of this application. Figure 1 ;
[0022] Figure 2 This is a three-dimensional structural diagram of an LED lamp according to an embodiment of this application. Figure 2 ;
[0023] Figure 3 for Figure 1 An exploded view of the LED light is shown;
[0024] Figure 4 for Figure 3 Enlarged view of point A in the middle;
[0025] Figure 5 for Figure 1 Cross-sectional view along the S1-S1 direction;
[0026] Figure 6 for Figure 5 Enlarged view of point B in the middle;
[0027] Figure 7 for Figure 1 Cross-sectional view along the S2-S2 direction;
[0028] Figure 8 for Figure 7 Enlarged diagram of point C in the middle.
[0029] The figures in the diagram are labeled as follows:
[0030] 10. Lamp housing assembly; 11. Frame; 110. Outer frame; 111. Frame plate; 112. Inner frame; 113. Protruding structure; 114. Slot; 115. Hook; 116. First protrusion; 117. Second protrusion; 118. Heat dissipation fins; 119. Frame strip; 12. Back plate; 14. Accommodation space;
[0031] 20. Diffuser plate; 21. Circumferential slot;
[0032] 30. LED light source assembly; 31. LED light strip; 311. LED chip; 32. Light guide structure; 321. Light guide plate; 322. Reflective layer; 323. Buffer component; 3231. Buffer layer; 3232. Buffer strip;
[0033] 40. Bolts;
[0034] 50. Driver; 51. Dust cover; 52. Electrical component. Detailed Implementation
[0035] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application.
[0036] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0037] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.
[0038] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0039] like Figures 1 to 3 , Figure 5 and Figure 7As shown, the LED lamp provided in the embodiment of this application includes a lamp housing assembly 10, a diffuser plate 20, and an LED light source assembly 30. The lamp housing assembly 10 includes a frame 11 and a back plate 12. The frame 11 forms a light outlet, and the back plate 12 covers the end of the frame 11 away from the light outlet to form a receiving space 14. The diffuser plate 20 is connected to the frame 11 and located at the light outlet. The LED light source assembly 30 is installed in the receiving space 14 and emits light to illuminate the diffuser plate 20. Furthermore, the frame 11 includes an outer frame 110 and an inner frame 112. The outer frame 110 is fitted and fixed to the inner frame 112. The outer frame 110 is a seamless, one-piece component. The back plate 12 is connected to the outer frame 110 and covers the inner frame 112. The LED light source assembly 30 is disposed within the inner frame 112, and the diffuser plate 20 is connected to the end of the inner frame 112 away from the back plate 12.
[0040] When using the LED lamp provided in the embodiments of this application for illumination, the LED light source assembly 30 emits light to illuminate the diffuser plate 20, and then the light is emitted through the diffuser plate 20 for illumination. The lamp housing assembly 10 of the LED lamp includes a frame 11 and a back plate 12. The back plate 12 covers the end of the frame 11 away from the light outlet to form a receiving space 14. The LED light source assembly 30 is assembled in the receiving space 14. The back plate 12 can block light leakage from one side of the back plate 12. Furthermore, the frame 11 includes an outer frame 110 and an inner frame 112. The outer frame 110 is fitted and fixed to the inner frame 112. Since the outer frame 110 is a seamless one-piece component, that is, the outer frame 110 fits around the inner frame 112 so that light cannot be emitted from any circumferential position of the frame 11. The light can only be emitted through the diffuser plate 20 located at the light outlet for illumination, eliminating lateral light leakage. Compared to the LED lamps in related technologies where there are seams between the two ends of adjacent frame plates causing light leakage, the LED light source assembly 30 in the LED lamp provided in this application can only emit light through the diffuser plate 20 located at the light outlet for illumination. The seamless, one-piece outer frame 110 can eliminate lateral light leakage, thereby improving light efficiency.
[0041] In some embodiments of this application, the outer frame 110 includes multiple frame plates 111, each of which is manufactured separately and then joined end-to-end. Each frame plate 111 is made of aluminum alloy, and the two mating ends of adjacent frame plates 111 are welded together. Thus, the entire outer frame 110 is ultimately formed as a seamless, one-piece component. The outer frame 110 fits onto the inner frame 112, thereby preventing light leakage at any circumferential position of the entire frame 11, thus eliminating the problem of lateral light leakage from the LED light. Furthermore, the aluminum alloy outer frame 110 is lightweight and strong, contributing to the overall weight reduction of the LED light.
[0042] In some other embodiments of this application, the outer frame 110 is a one-piece molded component. Through a casting process, the outer frame 110 is integrally cast from aluminum alloy, resulting in high processing efficiency. The one-piece molded outer frame 110 is seamless, and since it fits onto the inner frame 112, no light leakage occurs at any circumferential position of the entire frame 11, thus eliminating the problem of lateral light leakage from the LED light. Furthermore, the aluminum alloy outer frame 110 is lightweight yet strong, contributing to the overall lightweight design of the LED light.
[0043] In other embodiments of this application, the outer frame 110 may also be made of plastic material and integrally injection molded, which is not limited here.
[0044] In the LED light provided in the embodiments of this application, the overall outline of the frame 11 is rectangular.
[0045] like Figure 6 and Figure 8 As shown, the inner wall of the outer frame 110 has a circumferential protrusion 113. When the outer frame 110 is fitted onto the inner frame 112, the end of the inner frame 112 away from the diffuser plate 20 abuts against the side of the protrusion 113 facing the light outlet. This restricts and determines the assembly position of the inner frame 112 inserted into the outer frame 110, achieving the first positioning of the inner frame 112 within the outer frame 110. Furthermore, the back plate 12 covers the side of the protrusion 113 opposite to the inner frame 112. Specifically, as... Figure 1 , Figure 3 , Figures 5 to 8 As shown, the back plate 12 is locked to the protruding structure 113 by bolts 40, which facilitates connection and assembly and improves assembly efficiency. Furthermore, as... Figure 6 and Figure 8 As shown, the outer frame 110 has a slot 114 on its end wall away from the back plate 12, and the inner frame 112 has a hook 115 on its outer wall away from the back plate 12. The hook 115 engages with the slot 114, thus achieving a second positioning of the outer frame 110 on the inner frame 112. The first and second positioning work together to restrict the positioning, ensuring that the outer frame 110 stably fits and restricts the inner frame 112.
[0046] In the LED lights of the embodiments of this application, such as Figure 6 and Figure 8 As shown, the inner wall of the inner frame 112 at the end away from the back plate 12 is provided with a circumferential first protrusion 116, specifically, as shown in the figure. Figure 3 As shown, the inner frame 112 includes multiple independent frame strips 119, each corresponding to a multiple frame plate 111. The frame strips 119 are connected end-to-end but not fixed. When the outer frame 110 is fitted onto the inner frame 112, the outer frame 110 fixes the multiple frame strips 119 end-to-end. Correspondingly, as... Figure 4 , Figure 6 and Figure 8As shown, the diffuser plate 20 has a circumferential slot 21 on its circumferential sidewall. When assembling the diffuser plate 20 with the inner frame 112, the first protrusion 116 of each frame strip 119 is inserted into the circumferential slot 21. At this point, the multiple frame strips 119 are joined end-to-end but not fixed. A clamp can be used to hold the multiple frame strips 119 in place to maintain their relative position to the diffuser plate 20. Then, the outer frame 110 is fitted onto the inner frame 112, and the clamp is removed. The outer frame 110 then frames the multiple frame strips 119, forming an inner frame 112 joined end-to-end. Screws are then passed through the protrusion structure 113 and screwed in to lock each frame strip 119, thus simultaneously assembling and fixing the outer frame 110, inner frame 112, and diffuser plate 20. Next, the back plate 12 is placed on the side of the protrusion structure 113 facing away from the inner frame 112, and bolts 40 are used to lock the back plate 12 to the protrusion structure 113.
[0047] To facilitate the assembly of the LED light source assembly 30, such as Figure 6 and Figure 8 As shown, the inner wall of the inner frame 112 is also provided with a second circumferential protrusion 117, which is located between the protrusion structure 113 and the first protrusion 116. Figure 3 , Figures 5 to 8 As shown, the LED light source assembly 30 includes an LED light strip 31 and a light guide structure 32. The LED light strip 31 is attached to the inner wall of the inner frame 112 and located between the protruding structure 113 and the second protrusion 117. The circumferential edge region of the light guide structure 32 is sandwiched between the protruding structure 113 and the second protrusion 117. Furthermore, the LED chip 311 of the LED light strip 31 is directly opposite to the corresponding part of the circumferential sidewall of the light guide structure 32. The light emitted by the LED light strip 31 is incident on the light guide structure 32 for propagation. The light guide structure 32 propagates the light to the diffuser plate 20 and emits light for illumination. Specifically, when the first protrusion 116 of each frame strip 119 is inserted into the circumferential slot 21 and each frame strip 119 is temporarily fixed with a clamp, the LED light strip 31 is attached to the inner wall of the corresponding frame strip 119, and then the light guide structure 32 is placed on the second protrusion 117. Next, the outer frame 110 is fitted onto the inner frame 112 and the clamps are removed. Thus, multiple frame strips 119 are enclosed by the outer frame 110, forming an inner frame 112 with its ends connected. Screws are then passed through the protruding structure 113 and screwed in to lock each frame strip 119. The protruding structure 113 and the second protrusion 117 clamp and fix the circumferential edge area of the light guide structure 32. Then, the back plate 12 is placed on the side of the protruding structure 113 facing away from the inner frame 112, and bolts 40 are used to lock the back plate 12 to the protruding structure 113. The bolts 40 pass through the protruding structure 113 and abut against the light guide structure 32, further securing the light guide structure 32 and preventing it from shaking or shifting.
[0048] In the LED lights of the embodiments of this application, such as Figure 3 , Figures 5 to 8 As shown, the light guide structure 32 includes a light guide plate 321, a reflective layer 322, and a buffer member 323. Along the direction from the diffuser plate 20 to the back plate 12, the light guide plate 321, reflective layer 322, and buffer member 323 are stacked sequentially. Furthermore, the LED chip 311 of the LED strip 31 faces the circumferential sidewall of the light guide plate 321. The light emitted by the LED strip 31 is incident on the light guide plate 321 and propagates. Part of the light is directly propagated by the light guide plate 321 to illuminate the diffuser plate 20, while another part is propagated by the light guide plate 321 to the reflective layer 322. The reflective layer 322 reflects the light back into the light guide plate, and then propagates it again by the light guide plate 321 to illuminate the diffuser plate 20. During the process of the LED strip 31 emitting light, heat is generated. To quickly dissipate this heat, such as… Figure 6 and Figure 8 As shown, the outer wall of the inner frame 112 is provided with multiple spaced heat dissipation fins 118, which abut against the inner wall of the outer frame 110. The heat generated by the LED light strip 31 is quickly transferred to the inner frame 112, and then transferred to the outer frame 110 with the assistance of the heat dissipation fins 118, thereby dissipating the heat into the outside air, achieving heat dissipation and cooling of the LED light strip 31, and preventing it from overheating.
[0049] Preferably, in some embodiments, the outer wall of the frame 119 in which the LED light strip 31 is mounted is provided with a plurality of spaced heat dissipation fins 118.
[0050] And, as Figure 6 and Figure 8As shown, bolt 40 passes through protrusion 113 and abuts against buffer member 323. Bolt 40 and second protrusion 117 clamp and fix light guide structure 32. Light guide plate 321 is a fragile and easily broken structural component, such as glass plate or acrylic plate. The buffer member 323 buffers the abutment force of bolt 40, effectively protecting light guide plate 321 and reducing the possibility of light guide plate 321 being crushed or cracked. Specifically, the buffer component 323 includes a buffer layer 3231 and multiple buffer strips 3232. Each buffer strip 3232 corresponds to one of the multiple frame strips 119. The buffer layer 3231 is laid and bonded to the side of the reflective layer 322 facing away from the light guide plate 321. The multiple buffer strips 3232 surround the buffer layer 3231 end-to-end and are located at the edge area of the reflective layer 322. The bolt 40 passes through the protrusion structure 113 and abuts against the buffer strip 3232, thereby clamping and fixing the reflective layer 322 and the light guide plate 321 together with the second protrusion 117. In the embodiments of this application, the buffer layer 3231 can be a foam layer or other flexible layer, covering and protecting the reflective layer 322 from scratches by foreign objects. The buffer strips 3232 can be flexible strips such as silicone strips or rubber strips. The buffer strips 3232 have elastic deformation capability, undergoing elastic deformation when abutted by the bolt 40 to buffer the compressive force of the bolt 40 on the light guide plate 321 and protect the light guide plate 321.
[0051] like Figures 1 to 3 , Figure 5 and Figure 7 As shown, the LED light also includes a driver 50, which is mounted on the side of the back plate 12 away from the receiving space 14. The driver 50 supplies power to the LED light source assembly 30. Specifically, the driver 50 includes a dust cover 51 and an electrical component 52. The electrical component 52 is mounted on the side of the back plate 12 away from the receiving space 14, and the dust cover 51 is used to protect the electrical component 52.
[0052] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. An LED light, comprising: The lamp housing assembly (10) includes a frame (11) and a back plate (12), the frame (11) forming a light outlet, and the back plate (12) covering the end of the frame (11) away from the light outlet to form a receiving space (14); A diffuser plate (20) is connected to the frame (11) and located at the light outlet; An LED light source assembly (30) is installed in the receiving space (14), and the LED light source assembly (30) emits light to illuminate the diffuser plate (20); Its features are, The frame (11) includes an outer frame (110) and an inner frame (112). The outer frame (110) is fitted and fixed to the inner frame (112). The outer frame (110) is a seamless integral part. The back plate (12) is connected to the outer frame (110) and covers the inner frame (112). The LED light source assembly (30) is disposed inside the inner frame (112). The diffuser plate (20) is connected to the end of the inner frame (112) away from the back plate (12).
2. The LED lamp according to claim 1, characterized in that, The outer frame (110) includes a plurality of frame plates (111) connected end to end, and the two butt joint ends of two adjacent frame plates (111) are fused and welded into one piece; Alternatively, the outer frame (110) may be a one-piece molded component.
3. The LED lamp according to claim 1, characterized in that, The inner wall of the outer frame (110) is provided with a circumferential protrusion structure (113). The end of the inner frame (112) away from the diffuser plate (20) abuts against the side of the protrusion structure (113) facing the light outlet. The back plate (12) covers the side of the protrusion structure (113) away from the inner frame (112).
4. The LED lamp according to claim 3, characterized in that, The inner wall of the inner frame (112) at the end away from the back plate (12) is provided with a circumferential first protrusion (116), and the circumferential sidewall of the diffuser plate (20) is provided with a circumferential slot (21), and the first protrusion (116) is inserted into the slot (21).
5. The LED lamp according to claim 4, characterized in that, The inner wall of the inner frame (112) is also provided with a second circumferential protrusion (117), which is located between the protrusion structure (113) and the first protrusion (116). The LED light source assembly (30) includes an LED light strip (31) and a light guide structure (32). The LED light strip (31) is attached to the inner wall of the inner frame (112) and located between the protrusion structure (113) and the second protrusion (117). The circumferential edge region of the light guide structure (32) is sandwiched between the protrusion structure (113) and the second protrusion (117). Furthermore, the LED chip (311) of the LED light strip (31) is directly opposite to the corresponding part of the circumferential sidewall of the light guide structure (32).
6. The LED lamp according to claim 5, characterized in that, The light guide structure (32) includes a light guide plate (321), a reflective layer (322), and a buffer member (323). Along the direction from the diffuser plate (20) to the back plate (12), the light guide plate (321), the reflective layer (322), and the buffer member (323) are stacked in sequence. Furthermore, the LED chip (311) of the LED light strip (31) is directly opposite to the circumferential sidewall of the light guide plate (321).
7. The LED lamp according to claim 6, characterized in that, The back plate (12) is locked to the protruding structure (113) by bolts (40), and the bolts (40) pass through the protruding structure (113) and abut against the buffer member (323). The bolts (40) and the second protrusion (117) clamp and fix the light guide structure (32).
8. The LED lamp according to any one of claims 1-7, characterized in that, The outer frame (110) has a slot (114) on one end wall away from the back plate (12), and the inner frame (112) has a hook (115) on one end wall away from the back plate (12), and the hook (115) is engaged with the slot (114).
9. The LED lamp according to claim 8, characterized in that, The outer wall of the inner frame (112) is provided with a plurality of spaced heat dissipation fins (118), and the heat dissipation fins (118) abut against the inner wall of the outer frame (110).
10. The LED lamp according to any one of claims 1-7, characterized in that, The LED lamp also includes a driver (50), which is mounted on the side of the back plate (12) away from the receiving space (14) and supplies power for the LED light source assembly (30) to emit light.