Optical detection equipment
By designing an air-floating platform and integrating sphere system for optical inspection equipment, the problem of multi-device inspection during photovoltaic glass coating was solved, enabling rapid and stable measurement of multiple optical performance parameters, thus improving inspection efficiency and equipment applicability.
Patent Information
- Application Number
- CN202422814862.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The existing photovoltaic glass coating process requires multiple sets of testing equipment, resulting in high testing costs and a large workload, and data conflicts may occur between different devices.
Design an optical inspection device comprising an air-floating platform, a measuring chamber, and an integrating sphere. Through the cooperation of first and second light-emitting mechanisms with the integrating sphere, a number of optical performance parameters of a sample can be rapidly measured. Data processing is performed using the integrating sphere and a spectrometer.
It enables rapid measurement of multiple optical performance parameters without flipping or moving the sample, improving detection efficiency, simplifying the light source structure, and enhancing the stability and applicability of the equipment.
Smart Images

Figure CN223500871U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of optical testing technology, and specifically relates to an optical testing device. Background Technology
[0002] The photovoltaic glass coating process requires measuring all optical performance parameters of the coated product, necessitating the use of multiple sets of testing equipment, such as transmittance testing equipment, reflectance and color testing equipment. This increases the cost of testing equipment, complicates the testing process, and increases the workload of quality inspectors. Furthermore, different equipment may produce conflicting data. Utility Model Content
[0003] The purpose of this invention is to provide an optical detection device that solves the problem in related technologies where multiple measuring devices are required for measurement.
[0004] Therefore, this utility model provides an optical inspection device, including: an air flotation platform, wherein the air flotation platform is used to place the product to be tested;
[0005] The measuring chassis includes an upper part and a lower part. The upper part is above the air flotation platform, and the lower part is below the air flotation platform. A first light-emitting mechanism and an integrating sphere are disposed in the upper part of the measuring chassis, and a second light-emitting mechanism and a spectrometer are disposed in the lower part of the measuring chassis. The light emitted by the first light-emitting mechanism and the second light-emitting mechanism enters the integrating sphere, and the integrating sphere is connected to the spectrometer via an optical fiber.
[0006] Preferably, the first light-emitting mechanism is located on the side of the integrating sphere, and the second light-emitting mechanism is located below the integrating sphere. A light-entry hole is provided on the side and the bottom of the integrating sphere, and the light emitted by the first light-emitting mechanism and the second light-emitting mechanism enters the integrating sphere through the light-entry hole.
[0007] Preferably, an optical fiber probe is provided on the top surface and the side surface of the integrating sphere, and the optical fiber probe is connected to the spectrometer via an optical fiber.
[0008] Preferably, the first light-emitting mechanism includes a first light source, a first motor, and a first baffle. The first light source is opposite to the integrating sphere, the first motor is disposed on one side of the first light source, the first baffle is mounted on the first motor, and the first baffle is located between the first light source and the integrating sphere.
[0009] Preferably, a first fan is provided on one side of the first light source.
[0010] Preferably, the second light-emitting mechanism includes a second light source, a second motor, and a second baffle. The second light source is opposite to the integrating sphere, the second motor is disposed on one side of the second light source, and the second baffle is mounted on the second motor and is located between the second light source and the integrating sphere.
[0011] Preferably, a second fan is provided on one side of the second light source.
[0012] Preferably, the air flotation platform includes a platform and an air duct, the platform is provided with air holes, the air duct is below the platform and is connected to the air holes.
[0013] Preferably, an extension support is provided around the air flotation platform.
[0014] Preferably, it also includes a computer, which is electrically connected to the measuring chassis.
[0015] Beneficial effects:
[0016] 1. This utility model provides an optical detection device that, through the cooperation of a first light-emitting mechanism and a second light-emitting mechanism with an integrating sphere, allows for the rapid measurement of optical properties of the sample, such as reflectance spectrum, transmission spectrum, visible light reflectance, visible light transmittance, photovoltaic reflectance, photovoltaic transmittance, color parameters, and film thickness, once the sample enters the measurement position on the air-float platform. During measurement, there is no need to flip or move the sample, significantly improving the sample detection efficiency.
[0017] 2. This utility model uses two non-parallel light sources, namely the first light-emitting mechanism and the second light-emitting mechanism, which eliminates the need to collimate the light emitted by the light source. The light source structure is simple and has high stability.
[0018] 3. In this utility model, the first light-emitting mechanism and the second light-emitting mechanism cooperate with the integrating sphere. When the sample remains stationary during the test, it can ensure that all the reflected light of the sample enters the integrating sphere, and at the same time, all the transmitted light of the sample enters the integrating sphere. This meets the performance testing requirements of specular reflection, diffuse reflection, mixed reflection, regular transmission, diffuse transmission, etc., and improves the applicability of the equipment. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1This is a front view of Embodiment 1 of an optical detection device provided by this utility model.
[0021] Figure 2 This is a top view of Embodiment 1 of an optical detection device provided by this utility model.
[0022] Figure 3 A cross-sectional view of Embodiment 1 of an optical detection device provided by this utility model.
[0023] Figure 4 A top view of the measuring chassis of Embodiment 1 of an optical inspection device provided by this utility model.
[0024] Figure 5 A cross-sectional view of the upper part of the measuring chassis of Embodiment 1 of an optical inspection device provided by this utility model.
[0025] Figure 6 A top view of the lower part of the measuring chassis of Embodiment 1 of an optical inspection device provided by this utility model.
[0026] Figure 7 A sectional view of the lower part of the measuring chassis of Embodiment 1 of an optical inspection device provided by this utility model.
[0027] In the diagram, 1-support chassis, 11-support bracket, 12-extension bracket, 13-foot, 2-air flotation platform, 21-tabletop, 22-air vent, 3-measuring chassis, 31-upper part of measuring chassis, 32-lower part of measuring chassis 5, 4-computer, 5-first light emission mechanism, 51-first light source, 52-first motor, 53-first baffle, 54-first fan, 6-integrating sphere, 61-light inlet, 62-fiber optic probe, 7-second light emission mechanism, 71-second light source, 72-second motor, 73-second baffle, 74-second fan, 8-spectrometer. Detailed Implementation
[0028] The following detailed description of preferred embodiments of the present invention, along with the included examples, will make the content of the present invention more readily understood. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. In case of any conflict, the definitions in this specification shall prevail.
[0029] Example 1:
[0030] Provided such as Figure 1-7An optical inspection device is shown, comprising: a support housing 1, an air flotation platform 2, a measuring housing 3, and a computer 4. The support housing 1 supports the entire optical inspection device; the air flotation platform 2 is used to place the product under test; the measuring housing 3 is used to measure the product under test; and the computer 4 is electrically connected to a spectrometer and processes the data transmitted by the spectrometer.
[0031] like Figure 1 As shown, the support housing 1 includes a support bracket 11, an extension bracket 12, and support legs 13. The support bracket 11 is used to support the air flotation platform 2, the measuring housing 3, and the computer 4. The extension bracket 12 is located around the air flotation platform 2 and is rotatably connected to the air flotation platform 2. It is equipped with a fixed support rod, which allows the extension bracket 12 to be unfolded or folded up. The extension bracket 12 can be adjusted according to the size of the product being tested. When the extension bracket 12 is unfolded, it can test large-sized products. When the extension bracket 12 is folded up, it can test small-sized products and reduce the space occupied.
[0032] like Figure 2 As shown, the air flotation platform 2 includes a platform 21 and an air pipe. An air hole 22 is provided on the platform 21, and the air pipe is located below the platform 21 and is connected to the air hole 22.
[0033] like Figure 3 As shown, the measuring chassis 3 includes an upper measuring chassis 31 and a lower measuring chassis 32. The upper measuring chassis 31 is above the air flotation platform 2, and the lower measuring chassis 32 is below the air flotation platform 2. The upper measuring chassis 31 is equipped with a first light emitting mechanism 5 and an integrating sphere 6, and the lower measuring chassis 32 is equipped with a second light emitting mechanism 7 and a spectrometer 8. The light emitted by the first light emitting mechanism 5 and the second light emitting mechanism 7 enters the integrating sphere 6, and the integrating sphere 6 is connected to the spectrometer 8 through an optical fiber.
[0034] The first light-emitting mechanism 5 is located on the side of the integrating sphere 6, and the second light-emitting mechanism 7 is located below the integrating sphere 6. Each side and bottom of the integrating sphere 6 has a light inlet 61. The light emitted by the first and second light-emitting mechanisms 5 enters the integrating sphere 6 through the light inlet 61. Each top and side of the integrating sphere 6 has a fiber optic probe 62, which is connected to the spectrometer 8 via optical fiber. The integrating sphere 6 is used to homogenize the light from the light source and the sample, and transmits the light signal to the spectrometer 8 through the fiber optic probes 62 and the optical fiber. The light emitted by the first light-emitting mechanism 5 passes through the sample under test from the side and enters the integrating sphere 6, while the light emitted by the second light-emitting mechanism 7 passes through the sample under test and enters the integrating sphere 6, detecting the reflected and transmitted light from the sample. The light entering the integrating sphere 6 is transmitted to the spectrometer 8 through the fiber optic probe 62.
[0035] like Figure 4-5As shown, the first light-emitting mechanism 5 includes a first light source 51, a first motor 52, and a first baffle 53. The first light source 51 is opposite to the integrating sphere 6. The first motor 52 is located on one side of the first light source 51, and the first baffle 53 is mounted on the first motor 52, positioned between the first light source 51 and the integrating sphere 6. A first fan 54 is located on one side of the first light source 51. The first motor 52 drives the first baffle 53 to move, thereby controlling the opening and closing of the first baffle 53 and controlling the light from the first light source 51 entering the integrating sphere 6. In this embodiment, the first light source 51 is a bulb used for optical detection, powered by a high-precision power supply. The first fan 54 provides forced cooling to the first light source 51, ensuring the light source quality of the first light source 51.
[0036] like Figure 6-7 As shown, the second light-emitting mechanism 7 includes a second light source 71, a second motor 72, and a second baffle 73. The second light source 71 is opposite to the integrating sphere 6. The second motor 72 is located on one side of the second light source 71, and the second baffle 73 is mounted on the second motor 72, positioned between the second light source 71 and the integrating sphere 6. A second fan 74 is located on one side of the second light source 71. The second motor 72 drives the second baffle 73 to rotate, thereby controlling the opening and closing of the second baffle 73 and controlling the light from the second light source 71 entering the integrating sphere 6. In this embodiment, the second light source 71 is a bulb used for optical detection, powered by a high-precision power supply. The second fan 74 provides forced cooling to the second light source 71, ensuring the light source quality of the second light source 71.
[0037] Working principle: The optical inspection equipment is preheated and calibrated after stabilization. Then, the product to be tested is placed at the measurement position via the air flotation platform 2. The first motor 52 and the second motor 72 are controlled to drive the first baffle 53 and the second baffle 73 to move, so that the optical light emitted by the first light source 51 and the second light source 71 alternately enters the integrating sphere 6. The light is received by the fiber optic probe 62 and transmitted to the spectrometer 8. The spectrometer 8 processes the light information and transmits it to the computer 4. The computer 4 processes the data from the spectrometer 8 to obtain parameters such as reflectance spectrum, visible light reflectance, photovoltaic reflectance, color parameters, transmission spectrum, visible light transmittance, photovoltaic transmittance, and film thickness, which are then stored and displayed in the computer 4.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and not to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. An optical inspection device, characterized in that, include: An air flotation platform, used to place the product to be tested; The measuring chassis includes an upper part and a lower part. The upper part is above the air flotation platform, and the lower part is below the air flotation platform. A first light-emitting mechanism and an integrating sphere are disposed in the upper part of the measuring chassis, and a second light-emitting mechanism and a spectrometer are disposed in the lower part of the measuring chassis. The light emitted by the first light-emitting mechanism and the second light-emitting mechanism enters the integrating sphere, and the integrating sphere is connected to the spectrometer via an optical fiber.
2. The optical inspection device according to claim 1, characterized in that, The first light-emitting mechanism is located on the side of the integrating sphere, and the second light-emitting mechanism is located below the integrating sphere. A light-entry hole is provided on the side and the bottom of the integrating sphere, and the light emitted by the first light-emitting mechanism and the second light-emitting mechanism enters the integrating sphere through the light-entry hole.
3. The optical inspection device according to claim 2, characterized in that, An optical fiber probe is provided on the top surface and the side surface of the integrating sphere, and the optical fiber probe is connected to the spectrometer via optical fiber.
4. The optical inspection device according to claim 2, characterized in that, The first light-emitting mechanism includes a first light source, a first motor, and a first baffle. The first light source is opposite to the integrating sphere. The first motor is disposed on one side of the first light source. The first baffle is mounted on the first motor and is located between the first light source and the integrating sphere.
5. An optical inspection device according to claim 4, characterized in that, A first fan is provided on one side of the first light source.
6. An optical inspection device according to claim 2, characterized in that, The second light-emitting mechanism includes a second light source, a second motor, and a second baffle. The second light source is opposite to the integrating sphere. The second motor is disposed on one side of the second light source. The second baffle is mounted on the second motor and is located between the second light source and the integrating sphere.
7. An optical inspection device according to claim 6, characterized in that, A second fan is provided on one side of the second light source.
8. The optical inspection device according to claim 1, characterized in that, The air flotation platform includes a platform and an air duct. The platform is provided with air holes, and the air duct is located below the platform and is connected to the air holes.
9. An optical inspection device according to claim 1 or 8, characterized in that, An extension support is provided around the air flotation platform.
10. An optical inspection device according to claim 1, characterized in that, It also includes a computer, which is electrically connected to the measuring chassis.