Production mold for rapidly demolding and assembling Bluetooth headset

By combining a ring-shaped support frame structure with a servo motor lifting cylinder, the structure of the Bluetooth headset production mold was optimized, solving the problem of difficult mold demolding and achieving rapid demolding and efficient production.

CN223507589UActive Publication Date: 2025-11-04SHENZHEN YONGCHUANGWEI TECH CO LTD
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Patent Information

Application Number
CN202423100974.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-04
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing Bluetooth headset production molds have difficulty separating the outer shell from the mold quickly after molding, resulting in low demolding efficiency and affecting the yield.

Method used

The design adopts a ring-shaped support frame, with movable inner and outer molds. Combined with servo motors and lifting cylinders, the mold structure is optimized, and an auxiliary demolding mechanism is added to ensure uniform support and stable demolding.

Benefits of technology

It improves the demolding efficiency and yield of Bluetooth headset shells, reduces mold wear, enhances mold flexibility and ease of operation, and improves mold durability and finished product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of Bluetooth headset production molds, in particular to a rapid demolding assembly Bluetooth headset production mold which comprises a supporting frame, the supporting frame is designed to be of an annular structure, an inner mold is movably installed on the inner side of the supporting frame, an outer mold is movably installed above the inner mold, and the outer mold is movably installed above the inner mold. Vertical rods are fixedly mounted at the bottom of the supporting frame in an annular array mode, and a mounting frame is fixedly mounted on the vertical rods. A servo motor is installed at the bottom of the inner die in a transmission mode, and the longitudinal section of the inner die is designed to be of an inverted-T-shaped structure. Through the optimization of the structures and the addition of the auxiliary demolding mechanism, the demolding efficiency of the mold is improved, the yield is also improved, and the problem that quick separation is difficult to realize through pure jacking operation in the prior art is solved. The design of the die considers the convenience of operation, the durability of the die and the quality of a finished product, and is an innovative technology in Bluetooth earphone production.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bluetooth headset production mould technical field, concretely is a kind of mould for quick demoulding assembly bluetooth headset production. BACKGROUND

[0002] Bluetooth headset has become an indispensable accessory in our daily life due to its portability and wireless connectivity. The shell of these headsets is crucial for protecting the electronic components inside. Currently, the shells of most Bluetooth headsets are manufactured using injection molding technology with specific molds. This mold is generally composed of two parts: the moving die and the fixed die, which work together to form the headset shell. During the production process, a pressing device is also used to ensure that the mold can be properly closed for injection molding.

[0003] After extensive search, the publication number CN114603869B discloses a kind of assembly mould and assembly method for bluetooth headset production, including first shell assembly, cover plate assembly, second shell assembly and material taking assembly;The first shell assembly includes installation cylinder;The inside of installation cylinder is slidably connected with movable bottom die;The cover plate assembly includes cover plate body;The surface of cover plate body is respectively provided with opening groove and material taking groove.

[0004] In the prior art, when the device is in use, the second electric push rod is used to push the movable bottom die upwards, so that the headset bottom die is separated upwards from the opening groove, thereby achieving demolding. However, since the molded shell is located inside the mold, and there is a certain adhesion at the connection between the molded shell and the mold during injection molding, simple jacking operation cannot quickly separate the molded shell from the mold. Therefore, a kind of quick demolding assembly mould for bluetooth headset production is needed to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a kind of quick demolding assembly mould for bluetooth headset production, with the optimization mould structure and the increase auxiliary demolding mechanism, the demolding efficiency and yield of bluetooth headset shell are improved, the problem that simple jacking operation cannot quickly separate in prior art is solved.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of quick demolding assembly mould for bluetooth headset production, including support frame, the support frame adopts annular structure design, the inner side of support frame is movably installed with inner mold, the outer mold is movably installed on the upper portion of inner mold, the vertical rod is fixedly installed in the bottom of support frame in annular array, and the mounting bracket is fixedly installed on the vertical rod;Servo motor is drivingly installed on the bottom of inner mold, and the longitudinal section of inner mold adopts convex letter type structure design.

[0007] Preferably, the top end surface of the support frame is fixedly installed with a jacking cylinder in a circular array, and the inner side of the top end surface is in contact with the bottom of the outer mold but not fixedly connected. In the design, the jacking cylinders can be uniformly distributed to provide stable and balanced jacking force, which helps to ensure uniform demolding of the mold. This design also allows the outer mold to be separated from the support frame by the jacking cylinder when needed, increasing the flexibility and convenience of the mold operation, while reducing damage that may be caused by fixed connection.

[0008] Preferably, the outer diameter of the bottom of the inner mold matches the inner diameter of the hollow on the inner side of the support frame, and the top end surface of the inner mold is not in contact with the inner side of the outer mold. In the design, the inner mold can move smoothly inside the support frame, reducing friction and wear, and improving the service life and operating efficiency of the mold. This design also helps to reduce direct contact between the inner mold and the outer mold during injection molding, reducing wear and damage caused by contact, while also helping to reduce errors during molding.

[0009] Preferably, the outer wall of the top of the outer mold is fixedly installed with a connecting frame, and the inner side of the outer mold is provided with a reserved slot at the top, and the reserved slot is provided with an injection tube that is movably inserted. The outer mold is wrapped around the top outside of the inner mold. In the design, a stable structure is provided for fixing the injection tube, enhancing the overall stability of the mold. This design also allows the injection tube to be inserted and removed flexibly, facilitating maintenance and replacement, while also ensuring that the molten plastic can be accurately injected into the mold.

[0010] Preferably, the bottom of the connecting frame is fixedly connected with the top of the jacking cylinder, and the installation position of the connecting frame matches the installation position of the vertical rod. In the design, the stability of the jacking cylinder during jacking is ensured, reducing the possibility of failure caused by unstable connection. At the same time, the symmetry and balance of the mold are ensured, which helps to improve the efficiency of demolding and the quality of finished products.

[0011] Preferably, the longitudinal section of the injection tube adopts an inverted T-shaped structure design, and the cross-sectional size of the bottom of the injection tube matches the inner diameter of the reserved slot. In the design, the inverted T-shaped structure design helps to improve the stability of the injection tube during injection molding, reducing the possibility of leakage or uneven injection caused by unstable structure. At the same time, it ensures the close fit between the injection tube and the reserved slot, improving the accuracy and efficiency of the injection process.

[0012] Preferably, the servo motor is driven by direct current, and the servo motor is fixedly connected with the vertical rod through the mounting bracket. In the design, the direct current drive provides stable power output, which helps to improve the response speed and control accuracy of the servo motor, thereby improving the operating efficiency of the mold and the quality of finished products. At the same time, the stability of the servo motor under high load conditions is ensured, reducing the possibility of failure caused by unstable connection, improving the reliability and durability of the mold.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] The support frame adopts a ring structure design, which helps to provide uniform support force and ensure the stability of the mold during the injection molding process. At the same time, the ring design also provides sufficient space for each part of the mold, facilitating the installation and operation of other components. The inner mold is movably installed inside the support frame, and the outer mold is movably installed above the inner mold. This movable installation method makes the mold opening and closing more flexible, facilitating quick demolding and assembly. The support frame bottom is fixedly installed with a vertical rod in a ring array, and the vertical rod is fixedly installed with a mounting bracket. This structure provides stable support, ensuring the stability and durability of the mold during injection molding and demolding. The inner mold bottom is drivingly installed with a servo motor, which has fast response speed and high control precision, can accurately control the movement of the inner mold, and thus improve the demolding efficiency and yield. The inner mold longitudinal section adopts a convex structure design, which helps to improve the strength and durability of the mold, and may also help to improve the demolding efficiency, because the convex structure can better cooperate with the plastic part and reduce the friction during demolding. Through the optimization of these structures and the increase of the auxiliary demolding mechanism, the mold not only improves the demolding efficiency, but also improves the yield, solving the problem that simple jacking operation cannot achieve quick separation in the prior art. This mold design takes into account the convenience of operation, the durability of the mold and the quality of the finished product, and is an innovative technology in Bluetooth earphone production. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a front view structural schematic diagram of the utility model;

[0016] Figure 2 It is a sectional view structural schematic diagram of the utility model;

[0017] Figure 3 It is a Figure 2 It is a structure schematic diagram of the enlarged portion;

[0018] Figure 4 It is a support frame connecting structure schematic diagram of the utility model.

[0019] In the figure: 1, outer mold; 11, liquid injection pipe; 12, reserved groove; 13, connecting frame; 2, support frame; 21, vertical rod; 211, mounting bracket; 22, jacking air cylinder; 3, inner mold; 31, servo motor. DETAILED DESCRIPTION

[0020] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0021] Embodiment one

[0022] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , the present application provides an embodiment: a rapid demolding assembly mold for Bluetooth earphone production, comprising a support frame 2, the support frame 2 adopts a ring structure design, an inner mold 3 is movably installed on the inner side of the support frame 2, an outer mold 1 is movably installed above the inner mold 3, vertical rods 21 are fixedly installed in a ring array at the bottom of the support frame 2, and mounting racks 211 are fixedly installed on the vertical rods 21; a servo motor 31 is drivingly installed at the bottom of the inner mold 3, and the longitudinal section of the inner mold 3 adopts a convex structure design.

[0023] Specifically, the support frame 2 adopts a ring structure design, which helps to provide uniform support force and ensure the stability of the mold during the injection molding process. At the same time, the ring design also provides enough space for each part of the mold, which is convenient for installing and operating other components. The inner mold 3 is movably installed on the inner side of the support frame 2, and the outer mold 1 is movably installed above the inner mold 3. This movable installation makes the opening and closing of the mold more flexible, which is convenient for rapid demolding and assembly. The vertical rods 21 are fixedly installed in a ring array at the bottom of the support frame 2, and the mounting racks 211 are fixedly installed on the vertical rods 21. This structure provides stable support, ensuring the stability and durability of the mold during the injection molding and demolding process. The servo motor 31 is drivingly installed at the bottom of the inner mold 3, which has fast response speed and high control precision, and can accurately control the movement of the inner mold 3, thereby improving the demolding efficiency and yield. The longitudinal section of the inner mold 3 adopts a convex structure design, which helps to improve the strength and durability of the mold, and may also help to improve the demolding efficiency, because the convex structure can better cooperate with the plastic parts and reduce the friction during demolding. Through the optimization of these structures and the increase of the auxiliary demolding mechanism, the mold not only improves the demolding efficiency, but also improves the yield, solving the problem that the simple jacking operation in the prior art cannot achieve rapid separation. The design of this mold takes into account the convenience of operation, the durability of the mold and the quality of the finished product, which is an innovative technology in Bluetooth earphone production.

[0024] Embodiment two

[0025] In order to improve the stability of the device as a whole during demolding, as Figure 2 ,Figure 3 And Figure 4 As shown in FIG. 2, in this embodiment, the top end surface of the support frame 2 is fixedly installed with a jacking cylinder 22 in a circular array, and the inner side of the top end surface of the support frame 2 is in contact with the bottom of the outer mold 1 but not fixedly connected. In the design, the jacking cylinder 22 can be uniformly distributed to provide stable and balanced jacking force, which helps to ensure uniform demolding of the mold. This design also allows the outer mold 1 to be separated from the support frame 2 by the jacking cylinder 22 when needed, increasing the flexibility and convenience of the mold operation, while reducing damage that may be caused by fixed connection.

[0026] Further, the outer diameter of the bottom of the inner mold 3 matches the inner diameter of the hollow inside the support frame 2, and the upper end surface of the inner mold 3 is not in contact with the inner side of the outer mold 1. In the design, the inner mold 3 can move smoothly inside the support frame 2, reducing friction and wear, and improving the service life and operating efficiency of the mold. This design also helps to reduce direct contact between the inner mold 3 and the outer mold 1 during injection molding, reducing wear and damage caused by contact, while also helping to reduce errors during molding.

[0027] Further, the outer wall of the outer mold 1 is fixedly installed with a connecting frame 13 at the top, the inner side of the outer mold 1 is provided with a reserved slot 12 at the top, the reserved slot 12 is provided with an injection pipe 11 at the top, and the outer mold 1 is covered on the top outside of the inner mold 3. In the design, a stable structure is provided for fixing the injection pipe 11, enhancing the overall stability of the mold. This design also allows the injection pipe 11 to be inserted and removed flexibly, facilitating maintenance and replacement, while also ensuring that the molten plastic can be accurately injected into the mold.

[0028] Further, the connecting frame 13 is fixedly connected to the top of the jacking cylinder 22 at the bottom, and the installation position of the connecting frame 13 matches the installation position of the vertical rod 21. In the design, the stability of the jacking cylinder 22 during jacking is ensured, reducing the possibility of failure caused by unstable connection. At the same time, the symmetry and balance of the mold are ensured, which helps to improve the efficiency of demolding and the quality of finished products.

[0029] Further, the longitudinal section of the injection pipe 11 adopts a reverse T-shaped structure design, and the cross-sectional size of the bottom of the injection pipe 11 matches the inner diameter of the reserved slot 12. In the design, the reverse T-shaped structure design helps to improve the stability of the injection pipe 11 during injection molding, reducing the possibility of leakage or uneven injection caused by unstable structure. At the same time, it ensures the close fit between the injection pipe 11 and the reserved slot 12, improving the accuracy and efficiency of the injection process.

[0030] Further, the servo motor 31 is driven by direct current, and the servo motor 31 is fixedly connected with the vertical rod 21 through the mounting frame 211. In the design, the direct current driving provides stable power output, which helps to improve the response speed and control accuracy of the servo motor 31, thereby improving the operation efficiency of the mold and the quality of the finished product. At the same time, the stability of the servo motor 31 under high load conditions is ensured, the possible faults caused by unstable connection are reduced, and the reliability and durability of the mold are improved.

[0031] In use, the servo motor 31 is fixedly connected with the vertical rod 21 through the mounting frame 211, and is driven by direct current. It is checked whether the support frame 2 is designed in a ring structure, and whether the inner mold 3 and the outer mold 1 are correctly installed on the support frame 2. The vertical rod 21 at the bottom of the support frame 2 is fixedly installed at the corresponding position, so as to ensure the stability of the mounting frame 211 on the vertical rod 21. At the same time, the outer diameter size of the bottom of the inner mold 3 matches the inner diameter size of the hollow inside the support frame 2, so that the inner mold 3 can be movably installed inside the support frame 2. The jacking cylinder 22 fixedly installed on the upper end surface of the support frame 2 is used to make the bottom of the outer mold 1 contact with the upper end surface of the support frame 2, but not fixedly connected, so that the outer mold 1 can be movably installed above the outer mold 13. The liquid injection pipe 11 is movably inserted into the reserved groove 12 at the top inside the outer mold 1, so that the longitudinal section inverted T-shaped structure of the liquid injection pipe 11 matches the inner diameter size of the reserved groove 12, so that the molten plastic can be injected into the mold during the injection molding process. After the inner mold 3 and the outer mold 1 are completely closed, the molten plastic is injected into the mold through the liquid injection pipe 11, and the plastic is cooled and formed in the mold to form a Bluetooth earphone shell. The servo motor 31 driven by the inner mold 3 at the bottom is started, so that the inner mold 3 can perform corresponding actions. The start of the servo motor 31 drives the inner mold 3 to rotate, thereby accelerating the separation of the formed shell from the inner mold or the outer mold 1. Then, the jacking cylinder 22 is started to separate the outer mold 1 from the inner mold 3, and the liquid injection pipe is pressed to accelerate the demolding of the formed shell. After the demolding is completed, the formed Bluetooth earphone shell is taken out. If necessary, other auxiliary tools or mechanical hands can be used to take out the finished product.

[0032] It is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. Quick demolding assembly mold for Bluetooth earphone production, comprising a support frame (2), which is designed in a ring shape, an inner mold (3) movably installed on the inner side of the support frame (2), and an outer mold (1) movably installed above the inner mold (3), characterized in that: a vertical rod (21) is fixedly installed on the bottom of the support frame (2) in a ring array, and a mounting bracket (211) is fixedly installed on the vertical rod (21); a servo motor (31) is drivingly installed on the bottom of the inner mold (3), and the longitudinal section of the inner mold (3) is designed in a convex shape.

2. The mould for producing the Bluetooth earphone with quick demoulding assembly according to claim 1, characterized in that, A jacking cylinder (22) is fixedly installed on the upper end surface of the support frame (2) in a ring array, and the inner side of the upper end surface of the support frame (2) is in contact with but not fixedly connected to the bottom of the outer mold (1).

3. The mould for producing the Bluetooth earphone with quick demoulding assembly as claimed in claim 1, wherein The outer diameter of the bottom of the inner mold (3) matches the inner diameter of the hollow of the inner side of the support frame (2), and the upper end surface of the inner mold (3) is not in contact with the inner side of the outer mold (1).

4. The mould for producing the Bluetooth earphone with quick demoulding assembly according to claim 1, characterized in that, A connecting bracket (13) is fixedly installed on the top of the outer wall of the outer mold (1), a reserved groove (12) is formed in the inner side of the top of the outer mold (1), a liquid injection pipe (11) is movably inserted into the reserved groove (12), and the outer mold (1) is covered on the top of the inner mold (3).

5. The mould for producing the Bluetooth earphone with quick demoulding assembly according to claim 4, characterized in that, The bottom of the connecting bracket (13) is fixedly connected to the top of the jacking cylinder (22), and the mounting position of the connecting bracket (13) matches the mounting position of the vertical rod (21).

6. The mould for producing the Bluetooth earphone with quick demoulding assembly according to claim 4, characterized in that, The longitudinal section of the liquid injection pipe (11) is designed in an inverted T shape, and the cross-sectional size of the bottom of the liquid injection pipe (11) matches the inner diameter of the reserved groove (12).

7. The mould for producing the Bluetooth earphone with quick demoulding assembly according to claim 1, characterized in that, The servo motor (31) is driven by direct current, and the servo motor (31) is fixedly connected to the vertical rod (21) through the mounting bracket (211).

Citation Information

Patent Citations

  • An assembly mold for manufacturing Bluetooth earphones and its assembly method

    CN114603869B