Balsam filling machine

By designing the conveyor belt, limiting, filling, and cooling mechanisms of the balm filling machine, the problem of pipeline solidification and clumping was solved, achieving stable delivery and rapid solidification of liquid balm, thus improving production efficiency and product quality.

CN223509637UActive Publication Date: 2025-11-04ZHUHAI HERMESIN ENTERPRISES CO LTD
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Patent Information

Application Number
CN202423170237.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-04
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The existing perfume filling equipment has poor pipeline insulation, which causes the liquid to solidify and clump, affecting production efficiency and causing equipment failure.

Method used

Design a perfume filling machine including a conveyor belt, a limiting mechanism, a filling mechanism, a cooling mechanism, and a defoaming mechanism. By reducing the length and complexity of the pipeline, the material cylinder is directly connected to the filling system. The limiting and cooling components ensure stable delivery and rapid solidification of the liquid paste, and the defoaming mechanism eliminates surface foam.

Benefits of technology

It improved production efficiency, reduced the risk of liquid clumping, ensured the stability and consistency of the filling process, improved product quality, and reduced the scrap rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a balm filling machine, which belongs to the technical field of balm production and comprises a frame. The conveying belt is arranged on the rack and used for conveying balm containers; the limiting mechanism is arranged on the conveying belt, and the limiting mechanism is used for limiting the position of the balm container; the filling mechanism is arranged on the rack, the filling mechanism comprises a charging barrel and a plurality of filling nozzles, the charging barrel is arranged on the rack, the charging barrel is used for storing liquid paste, the plurality of filling nozzles are connected with the charging barrel through filling valves, and the filling nozzles are used for guiding the liquid paste into the balm container; the cooling mechanism is arranged on the rack, and the cooling mechanism is used for enabling the surface of the paste to be rapidly solidified; the filling mechanism and the cooling mechanism are sequentially arranged above the conveying belt in a striding mode. According to the utility model, the loss of liquid paste in the filling process can be reduced, and the stability and consistency of the filling process are ensured, so that the production efficiency is improved, the product quality is improved, and the rejection rate is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of perfume production technology, and in particular to a perfume filling machine. Background Technology

[0002] A perfume balm is a product with fragrances, essential oils or other aromatic ingredients as its main components. It is used to emit fragrance, eliminate odors or provide room fragrance. It is usually placed in rooms, drawers, wardrobes or other spaces to emit a long-lasting fragrance, improve air quality or add fragrance to the indoor environment.

[0003] In existing technologies, filling devices contain a large number of pipelines, resulting in poor heat preservation. This causes the liquid to solidify and clump in the pipelines, eventually leading to material blockage. This not only affects production efficiency but may also cause equipment failure and production line shutdown. Utility Model Content

[0004] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art. To this end, this utility model proposes a perfume filling machine that can avoid the phenomenon of solidification and clumping in the pipeline and improve production efficiency.

[0005] According to an embodiment of the present invention, a perfume filling machine includes a frame; a conveyor belt disposed on the frame for conveying perfume containers; a limiting mechanism disposed on the conveyor belt for limiting the position of the perfume containers; a filling mechanism disposed on the frame, comprising a cylinder and multiple filling nozzles, the cylinder being disposed on the frame for storing liquid paste, and the multiple filling nozzles being connected to the cylinder via filling valves for guiding the liquid paste into the perfume containers; and a cooling mechanism disposed on the frame for rapidly solidifying the surface of the paste; the filling mechanism and the cooling mechanism are sequentially arranged above the conveyor belt.

[0006] The perfume filling machine according to the present invention has at least the following beneficial effects: the limiting mechanism of the conveyor belt drives multiple perfume containers to pass through the filling mechanism and the cooling mechanism in sequence, the filling nozzle is connected to the material cylinder through the filling valve, and the liquid paste is directly introduced into the perfume container. By reducing the length and complexity of the pipeline, the material cylinder is directly connected to the filling system, reducing the risk of liquid clumping and solidification, and reducing the loss of liquid during the transportation process, ensuring the stability and consistency of the liquid filling process, thereby improving production efficiency, improving product quality, and reducing the scrap rate.

[0007] According to some embodiments of the present invention, a defoaming mechanism is also included. The defoaming mechanism is mounted on the frame and located between the filling mechanism and the cooling mechanism. The defoaming mechanism is used to eliminate foam on the surface of the paste.

[0008] According to some embodiments of the present invention, the limiting mechanism includes multiple limiting components, which are sequentially arranged on the conveyor belt along the production direction. The multiple limiting components are detachably connected to the conveyor belt, and the conveyor belt drives the limiting components to move along the production direction.

[0009] According to some embodiments of the present invention, the limiting component includes a limiting seat and a plurality of limiting grooves formed on the limiting seat. The plurality of limiting grooves are evenly distributed on the limiting seat, the number of limiting grooves corresponds to the number of filling nozzles, and each limiting groove can correspond to a filling nozzle. The limiting grooves are used to contain the perfume container.

[0010] According to some embodiments of this utility model, the limiting groove extends along the production direction.

[0011] According to some embodiments of the present invention, the cooling mechanism includes multiple cooling components, which are evenly distributed on the frame along the production direction and span over the conveyor belt.

[0012] According to some embodiments of the present invention, the cooling assembly includes: a first fixed frame, which is mounted above the conveyor belt; and a plurality of fans, which are evenly distributed on the first fixed frame and are used to rapidly solidify the surface of the paste.

[0013] According to some embodiments of this utility model, a switching valve is provided between the filling nozzle and the filling valve, and the switching valve is used to control the flow stop of the liquid paste.

[0014] According to some embodiments of the present invention, the defoaming mechanism includes: a second fixed frame, which is mounted above the conveyor belt; and multiple alcohol sprayers, which are evenly distributed on the second fixed frame and are used to eliminate air bubbles on the surface of the paste.

[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0017] Figure 1 This is a schematic diagram of the structure of the perfume filling machine according to an embodiment of the present utility model;

[0018] Figure 2 for Figure 1 A schematic diagram of the structure of the conveyor belt and the limiting mechanism;

[0019] Figure 3 for Figure 1 Schematic diagram of the filling mechanism;

[0020] Figure 4 for Figure 1 Schematic diagram of the intermediate cooling mechanism;

[0021] Figure 5 for Figure 1 A schematic diagram of the defoaming mechanism.

[0022] Figure label:

[0023] 100 racks;

[0024] Conveyor belt 200;

[0025] Limiting mechanism 300, limiting component 310, limiting seat 311, limiting groove 312;

[0026] Filling mechanism 400, material cylinder 410, filling valve 420, filling nozzle 430;

[0027] Cooling mechanism 500, cooling assembly 510, first fixed frame 511, fan 512;

[0028] Defoaming mechanism 600, second fixing frame 610, alcohol sprayer 620. Detailed Implementation

[0029] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0030] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. Any mention of "first" or "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features or the order of the indicated technical features.

[0032] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0033] refer to Figures 1 to 5 Describes a perfume filling machine according to an embodiment of the present invention.

[0034] like Figures 1 to 5 As shown, the perfume filling machine includes a frame 100; a conveyor belt 200 mounted on the frame 100 for conveying perfume containers; a limiting mechanism 300 mounted on the conveyor belt 200 for limiting the position of the perfume containers; and a filling mechanism 400 mounted on the frame 100, including a material cylinder 410 and multiple filling nozzles 430. A cylinder 410 is mounted on the frame 100 and is used to store liquid paste. Multiple filling nozzles 430 are connected to the cylinder 410 through filling valves 420 and are used to guide the liquid paste into the balm container. A cooling mechanism 500 is mounted on the frame 100 and is used to quickly solidify the surface of the paste. The filling mechanism 400 and the cooling mechanism 500 are sequentially mounted above the conveyor belt 200.

[0035] like Figure 1 As shown, a conveyor belt 200 is mounted on the frame 100 along the left-right direction. A limiting mechanism 300 for positioning the perfume containers is mounted on the conveyor belt 200. A filling mechanism 400 and a cooling mechanism 500 are sequentially mounted above the conveyor belt 200 from left to right. The filling mechanism 400 includes a cylinder 410 and multiple filling nozzles 430 connected to the output end of the cylinder 410 via filling valves 420. Thus, the limiting mechanism 300 of the conveyor belt 200 drives multiple perfume containers to pass sequentially through the filling mechanism 400 and the cooling mechanism 500. The filling nozzles 430 are connected to the cylinder 410 via the filling valves 420, directly introducing the liquid perfume into the containers. By reducing pipe length and complexity, and directly connecting the cylinder 410 to the filling system, the risk of liquid clumping and solidification is reduced, as is liquid loss during transport. This ensures the stability and consistency of the liquid filling process, thereby improving production efficiency, enhancing product quality, and reducing the scrap rate.

[0036] Specifically, the filling mechanism 400 also includes a driving component, the output end of which is connected to all the filling nozzles 430. In this specific embodiment, the driving component is a cylinder mounted on the frame 100. Thus, when filling liquid paste, the cylinder drives all the filling nozzles 430 to synchronously approach the perfume container. By controlling the movement of the filling nozzles 430 through the cylinder, the filling position can be precisely controlled, ensuring that the liquid paste can be accurately injected into the container, avoiding liquid overflow or waste, and ensuring that each perfume container receives the correct filling amount.

[0037] Specifically, the barrel 410 adopts a double-layer structure with a certain heat insulation space between the inner and outer layers, which can effectively reduce heat conduction and improve the heat insulation performance of the barrel 410. Furthermore, an insulation layer, such as heat insulation cotton or heat insulation foam, is added to the inner lining of the barrel 410 to effectively isolate external temperatures, reduce heat loss, and improve the heat insulation effect of the paste.

[0038] Of course, heating components, such as heating coils and heating sleeves, can also be integrated into the barrel 410 to provide additional heating and insulation when needed, keeping the paste within a constant temperature range.

[0039] In some specific embodiments of this utility model, a switching valve is provided between the filling nozzle 430 and the filling valve 420, and the switching valve is used to control the flow stop of the liquid paste.

[0040] It should be noted that pastes typically have high viscosity. If the paste contains solid particles or fibers, these particles may clog the channels or valves inside the cylinder. This increases the risk of fluid blockage inside the cylinder, preventing the cylinder from properly controlling the flow of the paste and causing dripping from the filling nozzle 430 after filling. The switching valve, however, can quickly respond to control signals, enabling rapid opening and closing. By adjusting the switching valve, the flow rate and volume of the liquid can be accurately controlled, ensuring that each packaging unit receives the correct filling volume. Its precise control also prevents excessive paste overflow, reducing losses during production.

[0041] In some specific embodiments of this utility model, the limiting mechanism 300 includes a plurality of limiting components 310, which are sequentially arranged on the conveyor belt 200 along the production direction. The plurality of limiting components 310 are detachably connected to the conveyor belt 200, and the conveyor belt 200 drives the limiting components 310 to move along the production direction.

[0042] In some specific embodiments of this utility model, the limiting component 310 includes a limiting seat 311 and a plurality of limiting grooves 312 formed on the limiting seat 311. The plurality of limiting grooves 312 are arranged in an array on the limiting seat 311. The number of limiting grooves 312 corresponds to the number of filling nozzles 430, and each limiting groove 312 can correspond to one filling nozzle 430. The limiting grooves 312 are used to hold the perfume container.

[0043] like Figure 2 As shown, multiple limiting components 310 extend in the front-to-back direction and are connected sequentially in the left-to-right direction. The multiple limiting components 310 move cyclically as the conveyor belt 200 operates. Each limiting component 310 is provided with a limiting seat 311, and each limiting seat 311 is provided with multiple limiting grooves 312 in the front-to-back direction. The size of the limiting grooves 312 corresponds to the perfume container, and the perfume container can be inserted into the limiting grooves 312. In this specific embodiment, each limiting seat 311 is provided with only one row of limiting grooves 312, and there are eight filling nozzles 430 and eight limiting grooves 312. Each limiting groove 312 can correspond to one filling nozzle 430. When the conveyor belt 200 drives multiple limiting seats 311 to move sequentially to below the filling nozzle 430, the filling valve 420 drives the material cylinder 410 to connect with the filling nozzle 430. The filling nozzle 430 introduces the liquid paste into the fragrance container on the corresponding limiting groove 312, thus completing the filling of the paste.

[0044] In some specific embodiments of this utility model, the limiting groove 312 extends along the production direction.

[0045] like Figure 2 As shown, the production direction is from left to right, that is, the limiting groove 312 extends in the left and right direction. It should be noted that in the perfume container of this specific embodiment, its length is much greater than its width. By entering the filling area along the length direction of the perfume container, it is possible to achieve a production effect of smaller equipment and greater capacity, and to achieve a faster and more continuous filling process, reducing the downtime and adjustment time during the filling process, and improving the operating efficiency of the production line.

[0046] In some specific embodiments of this utility model, the cooling mechanism 500 includes a plurality of cooling components 510, which are evenly distributed on the frame 100 along the production direction and span over the conveyor belt 200.

[0047] In some specific embodiments of this utility model, the cooling assembly 510 includes: a first fixed frame 511, which is mounted above the conveyor belt 200; and a plurality of fans 512, which are evenly distributed on the first fixed frame 511 and are used to rapidly solidify the surface of the paste.

[0048] like Figure 4As shown, multiple cooling components 510 are arranged sequentially along the left-right direction, with each cooling component 510 straddling the conveyor belt 200. Specifically, each cooling component 510 includes a first fixed frame 511 and multiple fans 512 mounted on the first fixed frame 511. The multiple fans 512 are evenly distributed along the front-back direction, so each part can receive similar cooling treatment, ensuring uniform solidification of the paste surface, thereby achieving rapid cooling of the paste throughout the entire production process. On the other hand, during the rapid solidification of the paste surface, the shape and structure of the product can be fixed, thereby preventing deformation or damage during subsequent processing or packaging, and reducing the scrap rate.

[0049] In some specific embodiments of this utility model, a defoaming mechanism 600 is also included. The defoaming mechanism 600 is disposed on the frame 100 and located between the filling mechanism 400 and the cooling mechanism 500. The defoaming mechanism 600 is used to eliminate foam on the surface of the paste.

[0050] like Figure 5 As shown, the defoaming mechanism 600 includes a third fixed frame and multiple alcohol sprayers 620 for eliminating bubbles on the surface of the paste. The third fixed frame is positioned above the conveyor belt 200, and the multiple alcohol sprayers 620 are evenly distributed on the third fixed frame. It should be noted that alcohol has a low surface tension, which can change the surface tension characteristics of liquids. Therefore, when alcohol is sprayed onto the surface of the paste, it can reduce the surface tension of the paste, making it easier for bubbles to break and be expelled.

[0051] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A perfume filling machine, characterized in that, include: Rack (100); A conveyor belt (200) is mounted on the frame (100) and is used to transport perfume boxes; A limiting mechanism (300) is provided on the conveyor belt (200) and is used to limit the position of the perfume box; A filling mechanism (400) is mounted on the frame (100). The filling mechanism (400) includes a material cylinder (410) and a plurality of filling nozzles (430). The material cylinder (410) is mounted on the frame (100) and is used to store liquid paste. The plurality of filling nozzles (430) are connected to the material cylinder (410) through filling valves (420) and are used to guide the liquid paste into the perfume box. A cooling mechanism (500) is provided on the frame (100) and is used to rapidly solidify the surface of the paste. The filling mechanism (400) and the cooling mechanism (500) are sequentially positioned above the conveyor belt (200).

2. The perfume filling machine according to claim 1, characterized in that, It also includes a defoaming mechanism (600), which is mounted on the frame (100) and located between the filling mechanism (400) and the cooling mechanism (500). The defoaming mechanism (600) is used to eliminate foam on the surface of the paste.

3. The perfume filling machine according to claim 1, characterized in that, The limiting mechanism (300) includes multiple limiting components (310), which are sequentially arranged on the conveyor belt (200) along the production direction. The multiple limiting components (310) are detachably connected to the conveyor belt (200), and the conveyor belt (200) drives the limiting components (310) to move along the production direction.

4. The perfume filling machine according to claim 3, characterized in that, The limiting component (310) includes a limiting seat (311) and a plurality of limiting grooves (312) formed on the limiting seat (311). The plurality of limiting grooves (312) are evenly distributed on the limiting seat (311). The number of limiting grooves (312) corresponds to the number of filling nozzles (430), and each limiting groove (312) can correspond to one filling nozzle (430). The limiting groove (312) is used to accommodate the perfume box.

5. The perfume filling machine according to claim 4, characterized in that, The limiting groove (312) extends along the production direction.

6. The perfume filling machine according to claim 1, characterized in that, The cooling mechanism (500) includes a plurality of cooling components (510), which are evenly distributed on the frame (100) along the production direction and span over the conveyor belt (200).

7. The perfume filling machine according to claim 6, characterized in that, The cooling assembly (510) includes: A first fixing frame (511) is positioned above the conveyor belt (200); A plurality of fans (512) are evenly distributed on the first fixed frame (511), and the plurality of fans (512) are used to rapidly solidify the surface of the paste.

8. The perfume filling machine according to claim 1, characterized in that, A switching valve is provided between the filling nozzle (430) and the filling valve (420), and the switching valve is used to control the flow stop of the liquid paste.

9. The perfume filling machine according to claim 2, characterized in that, The defoaming mechanism (600) includes: The second fixing frame (610) is positioned above the conveyor belt (200); Multiple alcohol sprayers (620) are evenly distributed on the second fixture (610) and are used to eliminate air bubbles on the surface of the ointment.