One-time forming excavator bucket special for digging ditches

Abstract

The utility model belongs to the technical field of earthwork construction, and particularly relates to a one-time forming excavator bucket special for digging ditches, which comprises a ditch bottom forming part, ditch wall forming parts are arranged at the top ends of two sides of the ditch bottom forming part, and a platform forming part is arranged at one end, far away from the ditch bottom forming part, of each ditch wall forming part. A top plate is arranged between the two trench wall forming parts, the rear side faces of the top plate, the trench wall forming parts and the trench bottom forming part are jointly connected with a back plate, the top plate, the back plate, the trench wall forming parts and the trench bottom forming part enclose a hopper cavity in an isosceles trapezoid shape, and exhaust holes are formed in the back plate. A soil body cutting part is arranged between the top plate and the back plate, the top, the bottom and the back face of the soil body cutting part are fixedly connected with the top plate, the ditch bottom forming part and the back plate respectively, and the soil body cutting part divides the bucket cavity into two sub bucket cavities. The ditch digging device has the advantages of improving ditch digging efficiency and achieving one-time forming.

Description

Technical Field

[0001] This utility model relates to the field of earthwork construction technology; specifically, this utility model relates to a one-time molded excavator bucket specifically for digging ditches. Background Technology

[0002] During earthwork construction, various drainage ditches and intercepting ditches are constructed. The excavation of these ditches is time-consuming, causes extensive damage to the original surface, requires repeated repairs, and sometimes necessitates the use of large quantities of concrete to fill and adjust the alignment. The main terrain is soil, which is prone to landslides. The ditches are not straight, and the excavation cross-sections are uneven, requiring a significant amount of time for manual repairs. Furthermore, the excavators require a large operating range during the excavation process, causing severe damage to the original ground, reducing construction standardization, hindering water protection, and having a significant negative impact on the company's construction image. Utility Model Content

[0003] In view of this, the present invention provides a one-time molded excavator bucket specifically for digging ditches, thereby solving or at least alleviating the above-mentioned problems existing in the prior art.

[0004] To achieve the aforementioned objectives, this utility model provides a one-time molded excavator bucket specifically for digging ditches, comprising a ditch bottom forming part, ditch wall forming parts at the top of both sides of the ditch bottom forming part, a platform forming part at the end of the ditch wall forming part away from the ditch bottom forming part, a top plate between the two ditch wall forming parts, and a back plate connected to the rear side of the top plate, ditch wall forming parts, and ditch bottom forming parts, forming an isosceles trapezoidal bucket cavity. An exhaust hole is provided on the back plate, and a soil cutting part is provided between the top plate and the back plate. The top, bottom, and back of the soil cutting part are fixedly connected to the top plate, ditch bottom forming part, and back plate, respectively. The soil cutting part divides the bucket cavity into two sub-bucket cavities.

[0005] In the bucket of a one-time molded excavator for digging ditches as described above, optionally, the top plate includes an upper plate and a lower plate that are spaced apart vertically, with long transverse I-beams provided at both ends between the upper and lower plates, the top of the back plate and the top of the soil cutting part being fixed to the lower plate, and both ends of the upper plate, the lower plate and the long transverse I-beams being fixed to the ditch wall forming part.

[0006] In the one-piece molded excavator bucket for digging ditches as described above, optionally, a connecting component for connecting the excavator boom is fixedly installed on the top of the upper plate.

[0007] In the bucket of a one-time molded excavator for digging ditches as described above, optionally, inclined I-beams are fixedly connected to the front and rear sides of the top of the long horizontal I-beam, and short horizontal I-beams are provided on the front and rear sides of the top of the platform forming part. The inner end of the short horizontal I-beam is fixed to the outer end of its corresponding inclined I-beam. The inclined I-beam is fixedly connected to the ditch wall forming part, and the upper plate is fixedly connected to the inclined I-beam.

[0008] In the aforementioned one-piece molded excavator bucket for digging ditches, optionally, a baffle capable of forward and backward displacement is provided inside the sub-bucket cavity, a cutting frame capable of extending out of the sub-bucket cavity is provided at the front end of the cavity, and the four sides of the baffle and the cutting frame are all configured to fit against the four inner walls of the sub-bucket cavity, and a drive structure is provided inside the sub-bucket cavity for driving the cutting frame to reciprocate forward and backward when the baffle is displaced.

[0009] In the aforementioned one-piece molded excavator bucket for digging ditches, the drive structure optionally includes a rack, a gear, an eccentric rod, a drive plate, and a drive frame. The front end of the rack is fixedly connected to the rear side of the baffle. The gear is rotatably installed inside the sub-bucket cavity and meshes with the bottom of the rack. One end of the eccentric rod is fixed to the gear. The drive plate has a strip groove that fits around the eccentric rod. The rear end of the drive plate extends out of the sub-bucket cavity and is fixedly connected to the drive frame. The front end of the drive frame is fixedly connected to a connecting plate that extends into the sub-bucket cavity and is fixedly connected to the cutting frame.

[0010] In the bucket of a one-piece molded excavator for digging ditches as described above, optionally, auxiliary air holes are provided on the baffle, and the exhaust holes are located at the bottom of the back plate.

[0011] In the bucket of a one-piece molded excavator for digging ditches as described above, optionally, a reinforcing plate is fixedly connected to the tail end of the rack after passing through the back plate.

[0012] In the disposable excavator bucket for digging ditches as described above, optionally, grooves are provided on all four sides of the cutting frame, and the grooves are slidably fitted onto the outside of the connecting plate.

[0013] This utility model discloses a one-piece molded excavator bucket specifically for digging ditches, which has at least the following features:

[0014] Beneficial effects:

[0015] (1) By using connecting components, the modification of the excavator can be avoided. The structure is lightweight and easy to transport and disassemble. It is suitable for trench excavation in various terrains.

[0016] (2) It reduces the number of secondary finishing processes, eliminates the need for manual assistance, and enables fully mechanized operations, thereby reducing labor costs. It reduces labor costs by at least 0.2 shifts per linear meter.

[0017] (3) It has high construction efficiency, which can shorten the working time by 70% and save the time of repeated excavation and adjustment of machine position.

[0018] (4) The construction is highly standardized, the site is clean and the process is standardized, it can work around the clock, the investment cost is low, and the processing materials are readily available and simple. Attached Figure Description

[0019] The disclosure of this utility model will become more apparent with reference to the accompanying drawings. It should be understood that these drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings:

[0020] Figure 1 This is a structural schematic diagram of Embodiment 1 of the present utility model.

[0021] Figure 2 This is another perspective view of Embodiment 1 of this utility model.

[0022] Figure 3 This is a structural schematic diagram of Embodiment 2 of the present invention.

[0023] Figure 4 This is another perspective view of Embodiment 2 of this utility model.

[0024] Figure 5 This is a schematic diagram of the overall structure of the trench bottom forming part, trench wall forming part, platform forming part, top plate and soil cutting part in Embodiment 2 of this utility model.

[0025] Figure 6 This is a schematic diagram of the baffle and drive structure in Embodiment 2 of this utility model.

[0026] Figure 7 This is a schematic diagram of the drive plate, cutting frame and drive frame in Embodiment 2 of this utility model.

[0027] Figure 8 This is a schematic diagram of the drive frame and drive structure in Embodiment 2 of this utility model.

[0028] Reference numerals: 1. Trench bottom forming part; 2. Trench wall forming part; 3. Platform forming part; 4. Top plate; 4.1 Upper plate; 4.2 Lower plate; 4.3 Long horizontal I-beam; 5. Back plate; 6. Vent hole; 7. Soil cutting part; 8. Connecting component; 9. Inclined I-beam; 10. Short horizontal I-beam; 11. Baffle; 12. Cutting frame; 13. Rack; 14. Gear; 15. Eccentric rotating rod; 16. Drive plate; 17. Drive frame; 18. Connecting plate; 19. Auxiliary vent; 20. Reinforcing plate; 21. Groove. Detailed Implementation

[0029] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0030] Example 1:

[0031] like Figure 1 and Figure 2 As shown in the figure, the one-time molded excavator bucket for digging ditches provided in this embodiment includes a ditch bottom forming part 1. The top of both sides of the ditch bottom forming part 1 is provided with a ditch wall forming part 2. The end of the ditch wall forming part 2 away from the ditch bottom forming part 1 is provided with a platform forming part 3. A top plate 4 is provided between the two ditch wall forming parts 2. The top plate 4, the ditch wall forming part 2 and the rear side of the ditch bottom forming part 1 are connected to a back plate 5. The top plate 4, the back plate 5, the ditch wall forming part 2 and the ditch bottom forming part 1 form an isosceles trapezoidal bucket cavity. An exhaust hole 6 is provided on the back plate 5. A soil cutting part 7 is provided between the top plate 4 and the back plate 5. The top, bottom and back of the soil cutting part 7 are fixedly connected to the top plate 4, the ditch bottom forming part 1 and the back plate 5 respectively. The soil cutting part 7 divides the bucket cavity into two sub-bucket cavities.

[0032] The bottom forming part 1, the wall forming part 2, and the platform forming part 3 are adapted to the bottom, wall, and platform of the excavated ditch. During the ditch excavation process, the bottom, wall, and platform can be formed in one go, which greatly improves the ditch forming effect and increases the efficiency of ditch excavation.

[0033] The vent 6 reduces resistance during ditch excavation, making it easier for soil to enter the bucket cavity. The soil cutting section 7 allows for better soil cutting during ditch excavation, reducing resistance. Furthermore, the soil cutting section 7 improves the overall rigidity and strength of the bucket, extending its service life and enhancing the ditch formation effect.

[0034] In a relatively specific embodiment, the trench bottom forming part 1, the trench wall forming part 2, and the platform forming part 3 are all steel plates, and the soil cutting part 7 is a thin steel plate.

[0035] The top plate 4 includes an upper plate 4.1 and a lower plate 4.2 that are spaced apart vertically. Long horizontal I-beams 4.3 are provided at both ends between the upper plate 4.1 and the lower plate 4.2. The top of the back plate 5 and the top of the soil cutting part 7 are fixed to the lower plate 4.2. The two ends of the upper plate 4.1, the lower plate 4.2 and the long horizontal I-beams 4.3 are fixed to the trench wall forming part 2.

[0036] This design of the top plate 4 ensures it has sufficient strength. A connecting member 8 for connecting the excavator boom is fixedly installed on the top of the upper plate 4.1. During the excavation of the ditch by the bucket, the excavator boom applies force directly to the top plate 4 through the connecting member 8. Consequently, the top plate 4 has sufficient rigidity and strength, which improves the excavation effect of the ditch.

[0037] In a relatively specific embodiment, the connecting member 8 includes two side plates symmetrically distributed in the width direction. The bottom of the side plates is fixedly connected to the top of the upper plate 4.1, and the back of the side plates extends downward into the range of the back plate 5. The portion of the side plates extending into the range of the back plate 5 is fixedly connected to the back plate 5. A pin for connecting the excavator boom is installed between the two side plates. A diagonal brace is provided between the side of the side plate and the upper plate 4.1.

[0038] This design ensures that the connecting member 8 has sufficient strength and that the connecting member 8, the top plate 4, and the back plate 5 together form a rigid and strong whole.

[0039] The long horizontal I-beam 4.3 has oblique I-beams 9 fixedly connected to both the front and rear sides of its top. The platform forming part 3 has short horizontal I-beams 10 on both the front and rear sides of its top. The inner end of the short horizontal I-beam 10 is fixed to the outer end of its corresponding oblique I-beam 9. The oblique I-beam 9 is fixedly connected to the trench wall forming part 2. The upper plate 4.1 is fixedly connected to the oblique I-beam 9.

[0040] By connecting the inclined H-beam 9 and the short transverse H-beam 10 with the long transverse H-beam 4.3 to form a whole, the overall rigidity and strength of the bucket can be further improved.

[0041] Example 2:

[0042] like Figures 3 to 8 As shown in the second embodiment, a baffle 11 capable of moving back and forth is provided inside the sub-bucket cavity, and a cutting frame 12 capable of extending out of the sub-bucket cavity is provided at the front end of the cavity body. The four sides of the baffle 11 and the cutting frame 12 are all configured to fit against the four inner walls of the sub-bucket cavity. A driving structure is provided inside the sub-bucket cavity to drive the cutting frame 12 to reciprocate back and forth when the baffle 11 moves.

[0043] After setting up the baffle 11 and the cutting frame 12, when the ditch is being excavated, as the soil enters the sub-bucket cavity, the baffle 11 inside the sub-bucket cavity is pushed backward under the pressure of the soil. At this time, the drive structure is activated, causing the cutting frame 12 to continuously extend or retract inside the sub-bucket cavity. The reciprocating motion of the cutting frame 12 is used to cut the soil, ensuring smoother ditch excavation.

[0044] In a relatively specific embodiment, the drive structure includes a rack 13, a gear 14, an eccentric rotating rod 15, a drive plate 16, and a drive frame 17. The front end of the rack 13 is fixedly connected to the rear side of the baffle 11. The gear 14 is rotatably installed in the sub-bucket cavity and meshes with the bottom of the rack 13. One end of the eccentric rotating rod 15 is fixed to the gear 14. A strip-shaped groove is provided on the drive plate 16 and is sleeved on the eccentric rotating rod 15. The rear end of the drive plate 16 extends out of the sub-bucket cavity and is fixedly connected to the drive frame 17. The front end of the drive frame 17 is fixedly connected to a connecting plate 18 that extends into the sub-bucket cavity and is fixedly connected to the cutting frame 12.

[0045] During the backward displacement of the baffle 11, the rack 13 is displaced. At this time, the rack 13 drives the gear 14 to rotate, the gear 14 drives the eccentric rod 15 to rotate, and the eccentric rod 15 drives the drive plate 16 to move back to the reset position during the rotation. The drive plate 16 drives the drive frame 17 to move back to the reset position, and the drive frame 17 drives the cutting frame 12 to move back to the reset position through the connecting plate 18 to cut the soil.

[0046] During the process of dumping soil from the bucket, the baffle 11 will move forward. At this time, the cutting frame 12 will also move back and forth. In this way, the movement of the soil in the bucket cavity can be improved by using the movement of the cutting frame 12, thereby improving the dumping effect.

[0047] The baffle 11 is provided with an auxiliary air hole 19, and the exhaust hole 6 is located at the bottom of the back plate 5. With this configuration, the auxiliary air hole 19 can reduce resistance during the digging process, and the soil falling from the auxiliary air hole 19 into the space between the baffle 11 and the back plate 5 can fall out of the bucket cavity through the exhaust hole 6 when the bucket leaves the ditch with the back plate 5 facing downwards.

[0048] The tail end of the rack 13 passes through the back plate 5 and is fixedly connected to a reinforcing plate 20. Specifically, in a relatively specific embodiment, each sub-bucket cavity has two racks 13 and gears 14, which are distributed on both sides of the sub-bucket cavity in the width direction. This arrangement allows the two racks 13 to support the baffle 11 simultaneously, improving the stability and balance of the baffle 11. The eccentric rotating rod 15 is U-shaped, and both ends of the eccentric rotating rod 15 are fixedly connected to the center of the two gears 14. The drive plate 16 is L-shaped, with a strip groove on the vertical part of the drive plate 16. The rear end of the longitudinal part of the drive plate 16 passes through the back plate 5 and is fixedly connected to the drive frame 17.

[0049] The cutting frame 12 has grooves 21 on all four sides, and the grooves 21 are slidably fitted onto the outside of the connecting plate 18. The cutting frame 12 can slide smoothly in the sub-cavity through the grooves 21, and the connecting plate 18 can also slide smoothly in the sub-cavity through the grooves 21.

[0050] In a relatively specific embodiment, the four sides of the baffle 11 extend rearward, so that the four sides of the baffle 11 have sufficient contact area with the four inner walls of the sub-cavity, thereby improving the stability and balance of the baffle 11.

[0051] The technical scope of this utility model is not limited to the contents of the above description. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the scope of this utility model.

Claims

1. A one-piece molded excavator bucket specifically for digging ditches, characterized in that, The system includes a bottom forming part (1), and bottom forming parts (2) are provided on the top of both sides of the bottom forming part (1). A platform forming part (3) is provided at the end of the bottom forming part (2) away from the bottom forming part (1). A top plate (4) is provided between the two bottom forming parts (2). The top plate (4), bottom forming parts (2) and bottom forming part (1) are connected together by a back plate (5). The top plate (4), back plate (5), bottom forming parts (2) and bottom forming part (1) form an isosceles trapezoidal cavity. An exhaust hole (6) is provided on the back plate (5). A soil cutting part (7) is provided between the top plate (4) and the back plate (5). The top, bottom and back of the soil cutting part (7) are fixedly connected to the top plate (4), bottom forming part (1) and back plate (5) respectively. The soil cutting part (7) divides the cavity into two sub-cavities.

2. The one-piece molded excavator bucket for digging ditches as described in claim 1, characterized in that, The top plate (4) includes an upper plate (4.1) and a lower plate (4.2) that are spaced apart vertically. Long horizontal I-beams (4.3) are provided at both ends of the upper plate (4.1) and the lower plate (4.2). The top ends of the back plate (5) and the soil cutting part (7) are fixed to the lower plate (4.2). The two ends of the upper plate (4.1), the lower plate (4.2) and the long horizontal I-beams (4.3) are fixed to the trench wall forming part (2).

3. The one-piece molded excavator bucket for digging ditches as described in claim 2, characterized in that, The top of the upper plate (4.1) is fixedly equipped with a connecting component (8) for connecting the excavator boom.

4. The one-piece molded excavator bucket for digging ditches as described in claim 2, characterized in that, The long horizontal I-beam (4.3) is fixedly connected to the front and rear sides of the top with inclined I-beams (9). The platform forming part (3) is provided with short horizontal I-beams (10) on the front and rear sides of the top. The inner end of the short horizontal I-beam (10) is fixed to the outer end of its corresponding inclined I-beam (9). The inclined I-beam (9) is fixedly connected to the trench wall forming part (2). The upper plate (4.1) is fixedly connected to the inclined I-beam (9).

5. The one-piece molded excavator bucket for digging ditches as described in claim 1, characterized in that, The sub-bucket cavity is provided with a baffle (11) that can move back and forth. The front end of the sub-bucket cavity is provided with a cutting frame (12) that can extend out of the sub-bucket cavity. The four sides of the baffle (11) and the cutting frame (12) are all configured to fit against the four inner walls of the sub-bucket cavity. The sub-bucket cavity is provided with a driving structure for driving the cutting frame (12) to reciprocate back and forth when the baffle (11) moves.

6. The one-piece molded excavator bucket for digging ditches as described in claim 5, characterized in that, The drive structure includes a rack (13), a gear (14), an eccentric rotating rod (15), a drive plate (16), and a drive frame (17). The front end of the rack (13) is fixedly connected to the rear side of the baffle (11). The gear (14) is rotatably installed in the sub-bucket cavity, and the gear (14) meshes with the bottom of the rack (13). One end of the eccentric rotating rod (15) is fixed to the gear (14). A strip-shaped groove is provided on the drive plate (16), and the strip-shaped groove is sleeved outside the eccentric rotating rod (15). The rear end of the drive plate (16) extends out of the sub-bucket cavity and is fixedly connected to the drive frame (17). A connecting plate (18) that extends into the sub-bucket cavity and is fixedly connected to the front end of the drive frame (17) is fixedly connected to the cutting frame (12).

7. The one-piece molded excavator bucket for digging ditches as described in claim 6, characterized in that, The baffle (11) is provided with an auxiliary air hole (19), and the exhaust hole (6) is provided at the bottom of the back plate (5).

8. The one-piece molded excavator bucket for digging ditches as described in claim 6, characterized in that, The tail end of the rack (13) passes through the back plate (5) and is fixedly connected to a reinforcing plate (20).

9. A one-piece molded excavator bucket for digging ditches as described in claim 6, characterized in that, The cutting frame (12) has grooves (21) on all four sides, and the grooves (21) are slidably fitted on the outside of the connecting plate (18).

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