Boiler facilitating ash removal
By introducing a movable frame and scraper design into the boiler, combined with a motor drive mechanism, the problem of dust and slag adhesion inside the boiler is solved, achieving automated ash removal and reducing the labor intensity of manual cleaning.
Patent Information
- Application Number
- CN202423013800.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-07
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-07
AI Technical Summary
During boiler operation, incomplete fuel combustion causes dust and slag to adhere to the inner wall of the furnace. Manual cleaning is time-consuming and labor-intensive, and existing technologies are not suitable for efficient and automated cleaning.
A processing mechanism including a moving frame, a scraper, and a drive mechanism was designed. The scraper is driven by a motor to scrape off slag inside the furnace jacket, and a fan is used to reduce the heat impact, thereby achieving automated cleaning.
It has achieved automated slag cleaning, improved ash removal efficiency and the degree of automation of the equipment, and reduced the intensity of manual labor.
Smart Images

Figure CN223512127U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a boiler technical field especially, relates to a boiler convenient for dust cleaning. BACKGROUND
[0002] The boiler is a kind of energy conversion equipment, and the energy input to the boiler has chemical energy in fuel, electric energy, the boiler exports steam with certain heat energy, high-temperature water or organic heat carrier. The hot water or steam generated in the boiler can directly provide the required heat energy for industrial production and people's life, or can be converted into mechanical energy through steam power device, or the mechanical energy is converted into electric energy through generator.
[0003] During the use of the boiler, insufficient combustion of fuel is common, and insufficient combustion of fuel is prone to produce dust in the combustion boiler, and even slag adheres to the inner wall of the furnace, the dust adhering to the inner wall of the furnace will greatly reduce the heat transfer coefficient of the furnace, causing serious energy consumption, and the furnace cleaning is usually cleaned by manual, and manual cleaning is very laborious, especially the slag adhering to the furnace, which is more time-consuming and laborious to clean up, in order to solve the above problems, the boiler convenient for dust cleaning is provided. CONTENT OF THE UTILITY MODEL
[0004] (1) technical problem solved
[0005] In view of the deficiencies of the prior art, the main purpose of the utility model is to provide a boiler convenient for dust cleaning, which can effectively solve the problems in the background art.
[0006] (2) technical scheme
[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme: a boiler convenient for dust cleaning, comprising: boiler machine box, automatic air extraction box, furnace jacket, exhaust pipe, installation shell and installation frame, the side wall of the boiler machine box is provided with water supply pipe, heating pipe and burner, the side wall of the installation shell is provided with mounting ring, the side wall of the mounting ring is provided with sealing cover, the installation frame is provided with processing mechanism for processing dust in the furnace jacket, the processing mechanism comprises moving frame slidably connected to the inner wall of the installation frame, the moving frame is provided with drive shell by mounting rod, the first motor is installed on the inner wall of the drive shell, the first motor output shaft is provided with scraper by connecting rod, the side wall of the installation frame is provided with driving mechanism for driving reciprocating screw rod to rotate.
[0008] As a preferred embodiment, the driving mechanism comprises second motor fixedly connected to the side wall of the installation frame, and the second motor output shaft is fixedly connected with reciprocating screw rod.
[0009] As a preferred embodiment, the drive shell is provided with air inlet pipe and air outlet pipe communicated with the inside thereof, and the side wall of the moving frame is provided with fan.
[0010] In a preferred embodiment, a vertical plate is fixedly connected to the lower end of the mobile frame, and the vertical plate is provided with wheels.
[0011] In a preferred embodiment, the lower end of the mounting rod is fixedly connected to two mounting plates, and the mounting plates are provided with rollers.
[0012] In a preferred embodiment, side plates are fixedly connected to both sides of the mounting plate, and the side plates have inclined surfaces on their side walls.
[0013] In a preferred embodiment, the side wall of the mounting housing is provided with a dust removal door, and the sealing cover is threadedly connected to the mounting ring.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. This device is equipped with a processing mechanism that pushes the moving frame toward the furnace sleeve. As the scraper moves forward inside the furnace sleeve, it can scrape off the slag adhering to the inner wall of the furnace sleeve, realizing automatic slag cleaning, which greatly facilitates the ash cleaning work and improves the practicality of the device.
[0016] 2. This device is equipped with a drive mechanism, which can drive the reciprocating screw to rotate by starting the second motor, so that the moving frame can move automatically to the left or right, thereby improving the automation level of the device;
[0017] 3. This device is equipped with fans, which ensures airflow near the first motor, guaranteeing its normal operation and thus improving the rationality of the device design. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of a boiler that is easy to clean ash, as proposed in this utility model.
[0019] Figure 2 A side view of a boiler designed for easy ash removal, as proposed in this utility model.
[0020] Figure 3 Rear view of a boiler designed for easy ash removal according to this utility model;
[0021] Figure 4 This is a front view of a boiler designed for easy ash removal according to the present invention.
[0022] Figure 5 for Figure 4 Enlarged view of the structure at point A.
[0023] In the diagram: 1 Boiler casing, 2 Automatic air extraction box, 3 Water supply pipe, 4 Heating pipe, 5 Burner, 6 Furnace jacket, 7 Exhaust pipe, 8 Mounting housing, 9 Mounting ring, 10 Reciprocating screw, 11 Mounting frame, 12 Moving frame, 13 Scraper, 14 Connecting rod, 15 First motor, 16 Drive housing, 17 Mounting rod, 18 Inlet pipe, 19 Second motor, 20 Fan, 21 Exhaust pipe, 22 Vertical plate, 23 Traveling wheel, 24 Ash removal door, 25 Mounting plate, 26 Roller, 27 Side plate. Detailed Implementation
[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0025] Please see Figures 1-5 This utility model provides a technical solution: a boiler that is easy to clean, including: a boiler casing 1, an automatic air extraction box 2, a furnace sleeve 6, an exhaust pipe 7, a mounting shell 8 and a mounting frame 11. The automatic air extraction box 2 includes an air extraction pipe, an air box control sensor, a vacuum check valve, a three-phase solenoid valve, an air extraction pump, etc. The boiler casing 1 is also equipped with a pressure gauge, a pressure switch, a water supply pipe, a water inlet pipe, a water shortage prevention temperature sensor, an overheat prevention temperature sensor, etc. The automatic air extraction box 2 and the like are widely used in the boiler field, so they are not described in detail.
[0026] The boiler casing 1 has a water supply pipe 3, a heating pipe 4 and a burner 5 on its side wall. The mounting housing 8 has a mounting ring 9 on its side wall and a sealing cover on its side wall. The mounting frame 11 has a treatment mechanism for treating dust inside the furnace sleeve 6. The treatment mechanism includes a movable frame 12 that is slidably connected to the inner wall of the mounting frame 11. The inner wall of the movable frame 12 is equipped with a drive housing 16 via a mounting rod 17. The inner wall of the drive housing 16 is equipped with a first motor 15. The output shaft of the first motor 15 is equipped with a scraper 13 via a connecting rod 14.
[0027] The side wall of the mounting frame 11 is provided with a drive mechanism for driving the reciprocating lead screw 10 to rotate. The drive mechanism includes a second motor 19 fixedly connected to the side wall of the mounting frame 11, and the output shaft of the second motor 19 is fixedly connected to the reciprocating lead screw 10.
[0028] like Figures 1-5 As shown, the drive housing 16 is provided with an air inlet pipe 18 and an air outlet pipe 21 that communicate with its interior. The side wall of the moving frame 12 is provided with a fan 20, which can remove the heat generated by the first motor 15 during operation and also reduce the impact of residual heat in the furnace jacket 6 on the normal operation of the first motor 15.
[0029] like Figures 1-5As shown, a vertical plate 22 is fixedly connected to the lower end of the mobile frame 12. A traveling wheel 23 is provided inside the vertical plate 22. The cross section of the mobile frame 12 is Z-shaped. The traveling wheel 23 can provide support for the mobile frame 12, making its movement more stable.
[0030] like Figures 1-5 As shown, two mounting plates 25 are fixedly connected to the lower end of the mounting rod 17. The mounting plates 25 are equipped with rollers 26, which can provide support for the mounting rod 17 and make its movement more stable.
[0031] like Figures 1-5 As shown, side plates 27 are fixedly connected to both sides of the mounting plate 25. The side plates 27 have inclined surfaces to prevent furnace ash from directly contacting the rollers 26 and reduce the occurrence of the rollers 26 being blocked by furnace ash.
[0032] like Figures 1-5 As shown, the side wall of the mounting housing 8 is provided with a dust removal door 24, which facilitates the cleaning of dust inside the mounting housing 8. The sealing cover is threadedly connected to the mounting ring 9, which facilitates the removal of the sealing cover.
[0033] Working principle: This utility model is a boiler that is easy to clean. The user removes the sealing cover, pushes the moving frame 12 towards the furnace sleeve 6, and starts the first motor 15. The output shaft of the first motor 15 drives the connecting rod 14 and the scraper 13 to rotate. As the scraper 13 moves forward in the furnace sleeve 6, it can scrape off the slag adhering to the inner wall of the furnace sleeve 6. As the scraper 13 moves back and forth in the furnace sleeve 6, it can scrape off the slag in the furnace sleeve 6. After the moving frame 12 is reset, the furnace ash in the furnace sleeve 6 can be scraped out with the help of external tools. The process can realize automatic cleaning of slag, which greatly facilitates the ash cleaning work.
[0034] The movement of the movable frame 12 can be achieved by starting the second motor 19. The output shaft of the second motor 19 drives the reciprocating screw 10 to rotate. The movable frame 12 moves to the left or right under the limit of the inner wall of the mounting frame 11, thereby improving the automation level of the device.
[0035] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.
Claims
1. A boiler that is easy to clean ash, comprising: A boiler casing (1), an automatic exhaust box (2), a furnace sleeve (6), an exhaust pipe (7), a mounting shell (8), and a mounting frame (11) are characterized in that: the side wall of the boiler casing (1) is provided with a water supply pipe (3), a heating pipe (4), and a burner (5); the side wall of the mounting shell (8) is provided with a mounting ring (9); the side wall of the mounting ring (9) is provided with a sealing cover; the mounting frame (11) is provided with a processing mechanism for treating dust inside the furnace sleeve (6); the processing mechanism includes a movable frame (12) that is slidably connected to the inner wall of the mounting frame (11); the inner wall of the movable frame (12) is provided with a drive shell (16) via a mounting rod (17); the inner wall of the drive shell (16) is provided with a first motor (15); the output shaft of the first motor (15) is provided with a scraper (13) via a connecting rod (14); and the side wall of the mounting frame (11) is provided with a drive mechanism for driving a reciprocating screw (10) to rotate.
2. The boiler for easy ash removal according to claim 1, characterized in that: The drive mechanism includes a second motor (19) fixedly connected to the side wall of the mounting frame (11), and the output shaft of the second motor (19) is fixedly connected to a reciprocating lead screw (10).
3. A boiler for easy ash removal according to claim 2, characterized in that: The drive housing (16) is provided with an air inlet pipe (18) and an air outlet pipe (21) communicating with its interior, and the side wall of the movable frame (12) is provided with a fan (20).
4. A boiler for easy ash removal according to claim 3, characterized in that: The lower end of the mobile frame (12) is fixedly connected to a vertical plate (22), and the vertical plate (22) is provided with a walking wheel (23).
5. A boiler for easy ash removal according to claim 4, characterized in that: The lower end of the mounting rod (17) is fixedly connected to two mounting plates (25), and the mounting plates (25) are provided with rollers (26).
6. A boiler for easy ash removal according to claim 5, characterized in that: The mounting plate (25) has side plates (27) fixedly connected to both sides of its side walls, and the side plates (27) have inclined surfaces on their side walls.
7. A boiler for easy ash removal according to claim 1, characterized in that: The mounting housing (8) has a dust removal door (24) on its side wall, and the sealing cover is threadedly connected to the mounting ring (9).