Dismounting device for expansion sleeve
By designing a disassembly device for the expansion sleeve, a robotic arm is used to identify and disassemble the screws. Combined with a fixing device to horizontally fix the bearing and the central shaft, the problem of wasted time and oil stains during manual disassembly is solved, and automated and safe disassembly is achieved.
Patent Information
- Application Number
- CN202422277505.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-09-18
AI Technical Summary
In the existing technology, disassembling the expansion sleeve requires manual operation, which wastes time and easily leads to oil stains contaminating the workers.
Design a disassembly device that includes a robotic arm and a fixing device. The robotic arm identifies the screw position and disassembles it, while the fixing device horizontally fixes the bearing and the central shaft to achieve automated disassembly.
It achieves disassembly without manual operation, saving time and avoiding oil stains, thus improving disassembly efficiency and safety.
Smart Images

Figure CN223544569U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of expansion sleeve disassembly technology, specifically to a disassembly device for expansion sleeves. Background Technology
[0002] After the expansion sleeve is installed on the bearing, it can tightly clamp the bearing and the rotating shaft together. Since the central shaft is long and the bearing cannot be placed horizontally or vertically, it is not convenient to disassemble manually. Thus, the use of disassembly equipment gradually developed.
[0003] In existing technology, disassembling the expansion sleeve involves holding the bearing with one hand and using a hex wrench with the other to loosen its screws, then sliding it off. However, manually removing the disassembly device is not only time-consuming but also causes oil stains from the bearing to stick to one's clothes. Therefore, this invention proposes a disassembly device for the expansion sleeve to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a disassembly device for a shrink sleeve, in order to solve the problem mentioned in the background art that manually removing the disassembly device not only wastes time, but also causes oil stains from the bearing to stick to one's body.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a disassembly device for a tension sleeve, comprising: a base plate, a robotic arm device and a fixing device disposed on the upper part of the base plate, the robotic arm device comprising a base, a robotic arm, a mounting box, a camera, a first motor and a wrench assembly, the base being fixedly mounted on the upper surface of the base plate, the base containing a complex mechanical structure and an integrated circuit board, multiple robotic arms disposed above the base, the mounting box disposed at one end of the uppermost mechanical wall, the mounting box containing a vision processing module, two cameras disposed on the lower surface of the mounting box, the first motor disposed on the upper surface of the mounting box, and the wrench assembly disposed at the output end of the first motor.
[0006] Preferably, the wrench assembly includes a connecting post and a hexagonal wrench. The connecting post is fixedly installed at the output end of the motor. The connecting post is configured as a hexagonal prism, and a hexagonal groove is provided at the bottom of the connecting post. The hexagonal wrench is slidably connected in the hexagonal groove, and a spring is fixedly installed on the upper surface of the hexagonal wrench.
[0007] Preferably, the fixing device includes a fixing block, a driving device, a first push rod, a lifting column, and a clamping dish. The fixing block is fixedly installed on the upper surface of the base plate, the driving device is disposed on the fixing block, a plurality of first push rods are respectively disposed on each side of the fixing block, a plurality of lifting columns are fixedly installed on the output ends of the plurality of first push rods, and a clamping dish is fixedly installed on the top of the plurality of lifting columns.
[0008] Preferably, the driving device includes a second motor, a rotating column, a second push rod, and a lifting dish. The rotating column is embedded in and rotatably connected to the fixed block. The second motor is located below the rotating column. The second push rod is embedded in the rotating column. The lifting dish is fixedly installed at the output end of the second push rod.
[0009] Preferably, a second annular block is slidably connected inside the lifting dish, and a first annular block is slidably connected inside the second annular block. The sidewalls of the lifting dish, the first annular block, and the second annular block are all provided with second through holes, and threaded pins pass through multiple second through holes and are threadedly connected to them.
[0010] Preferably, the bottom of the clamping dish has a first through hole, and the side wall of the clamping dish is provided with a plurality of first screws.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] This invention, by setting up a robotic arm device and a fixing device, can first fix the expansion sleeve with bearings and a central shaft, and then use visual recognition to locate the position of the hexagonal screw and insert a wrench into the hexagonal screw to remove it. This eliminates the need for manual disassembly, effectively saving workers' disassembly time and preventing oil stains from sticking to their bodies. Attached Figure Description
[0013] Figure 1 This is a front view of the overall structure of this utility model;
[0014] Figure 2 This is a three-dimensional structural schematic diagram of the robotic arm device of this utility model;
[0015] Figure 3 This is a three-dimensional structural diagram of the fixing device of this utility model;
[0016] Figure 4 This is a three-dimensional structural schematic diagram of the driving device of this utility model;
[0017] Figure 5 This is a three-dimensional structural diagram of the wrench assembly of this utility model.
[0018] In the diagram: 1. Base plate; 2. Robotic arm device; 3. Fixing device; 4. Base; 5. Robotic arm; 6. Wrench assembly; 7. Camera; 8. Mounting box; 9. First motor; 10. Fixing block; 11. Drive device; 12. Clamping dish; 13. First screw; 15. First through hole; 16. Lifting column; 18. First push rod; 20. Rotating column; 21. Second push rod; 22. Lifting dish; 24. First annular block; 25. Second annular block; 26. Second through hole; 28. Second motor; 29. Connecting column; 30. Hexagonal slot; 31. Spring; 32. Hexagonal wrench. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0020] In the description of this utility model, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," and "horizontal," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "a," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] For purposes of simplicity and illustration, the principles of the embodiments are described primarily by way of example. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring these embodiments. Furthermore, all embodiments can be used in combination with each other.
[0023] Example 1
[0024] Please see Figure 1 , Figure 2 and Figure 5 This utility model provides a technical solution: a disassembly device for a tightening sleeve, comprising: a base plate 1, a robotic arm device 2 and a fixing device 3 disposed on the upper part of the base plate 1, a mechanical handle for disassembling screws, and a fixing device 3 for fixing components before disassembly. The robotic arm device 2 includes a base 4, a robotic arm 5, a mounting box 8, a camera 7, a first motor 9, and a wrench assembly 6. The base 4 is fixedly mounted on the upper surface of the base plate 1. The base 4 has a complex mechanical structure and an integrated circuit board inside. The integrated circuit inside the base 4 has a main control chip that controls the entire workflow of the device. Multiple robotic arms 5 are disposed above the base 4. The mechanical handles can rotate freely in all directions. The mounting box 8 is disposed at one end of the uppermost mechanical wall. The mounting box 8 has a vision processing module and a certain mechanical structure inside. Two cameras 7 are disposed on the lower surface of the mounting box 8. The cameras 7 are used to capture images and determine positions. The first motor 9 is disposed on the upper surface of the mounting box 8. The output end of the first motor 9 passes through the mounting box 8 and is rotatably connected to it. The wrench assembly 6 is disposed at the output end of the first motor 9 and is mainly used for disassembling screws.
[0025] The wrench assembly 6 includes a connecting post 29 and a hexagonal wrench 32. The connecting post 29 is fixedly installed at the output end of the motor and mainly serves as a transmission and connection mechanism. The connecting post 29 is a hexagonal prism with a hexagonal groove 30 at its bottom. The hexagonal wrench 32 is slidably connected within the hexagonal groove 30. Thus, rotation of the connecting post 29 will drive rotation of the hexagonal wrench 32. A spring 31 is fixedly installed on the upper surface of the hexagonal wrench 32. One end of the spring 31 is fixedly connected to the upper surface of the hexagonal wrench 32, and the other end of the spring 31 is fixedly connected to the top wall of the hexagonal groove 30. The spring 31 allows the hexagonal wrench 32 to extend and retract within the hexagonal groove 30.
[0026] Once the robotic arm visually identifies the screw, it can clearly recognize the hexagonal hole. This allows for the accurate insertion of a hex wrench into the hole. During the insertion of the hex wrench 32, the spring 31 is slightly compressed. Then, the first motor 9 is activated, which drives the connecting post 29 to rotate. The connecting post 29, in turn, drives the hex wrench 32 to rotate, which in turn causes the screw to rotate. During this rotation, the spring 31 is compressed, thus disengaging the screw from its original hole.
[0027] Example 2
[0028] Please see Figures 1-4 Based on Embodiment 1, the fixing device 3 includes a fixing block 10, a driving device 11, a first push rod 18, a lifting column 16, and a clamping dish 12. The fixing block 10 is fixedly installed on the upper surface of the base plate 1. The driving device 11 is disposed on the fixing block 10 and embedded in the fixing block 10. Several first push rods 18 are respectively disposed on each side of the fixing block 10. The output end of the electric push rod extends through the fixing block 10 and is slidably connected to it. Several lifting columns 16 are fixedly installed on the output ends of several first push rods 18, that is, each electric push rod output end is equipped with a lifting column 16. The top of several lifting columns 16 is fixedly installed with a clamping dish 12. Thus, the lifting and lowering of the output end of the first push rod 18 can drive the lifting and lowering of the clamping dish 12.
[0029] The driving device 11 includes a second motor 28, a rotating column 20, a second push rod 21, and a lifting dish 22. The rotating column 20 is embedded in and rotatably connected to the fixed block 10, and can rotate within the fixed block 10. The second motor 28 is located below the rotating column 20 and is also embedded in the fixed block 10. The output end of the second motor 28 can drive the rotating column 20 to rotate. The second push rod 21 is embedded in the rotating column 20. The lifting dish 22 is fixedly installed at the output end of the second push rod 21, and the central rotating shaft can be fixed within the lifting dish 22. Thus, the lifting and lowering of the output end of the second push rod 21 can drive the lifting and lowering of the lifting dish 22, and at the same time, can drive the lifting and lowering of the central rotating shaft to be disassembled.
[0030] A second annular block 25 is slidably connected inside the lifting dish 22, and a first annular block 24 is slidably connected inside the second annular block 25. The upper surfaces of the first annular block 24, the second annular block 25, and the lifting dish 22 are flush. The side walls of the lifting dish 22, the first annular block 24, and the second annular block 25 are all provided with second through holes 26. The second through holes 26 of the three are aligned. A threaded pin passes through multiple second through holes 26 and is threadedly connected to them. The threaded pin can be inserted into the center of the first annular block 24, the center of the second annular block 25, or the center post inside the lifting dish 22. In this way, the bearing and the expansion sleeve can be horizontally fixed inside the clamping dish 12. A first through hole 15 is provided at the bottom of the clamping dish 12. The size of the first through hole 15 is the same as the outer diameter of the second annular block 25. Multiple first screws 13 are provided on the side wall of the clamping dish 12. The multiple first screws 13 can fix the bearing that is horizontally placed inside the clamping dish 12, thus fixing it.
[0031] In actual use, the expansion sleeve with bearing and central shaft needs to be fixed. One end of the central shaft is inserted into the first through hole 15. Then, the second push rod 21 is activated to place the central shaft in the lifting dish 22. The appropriate first annular block 24 or second annular block 25 is selected according to its diameter. Then, the output end of the second push rod 21 is lowered and the output end of the first push rod 18 is raised until the central column and the bottom of the lifting dish 22 have almost no pressure. When the bearing and expansion block are placed horizontally in the clamping dish 12, the central shaft in the lifting dish 22 is fixed with screws. Then, the bearing in the clamping dish 12 is fixed. Then, the robotic arm 5 is activated to disassemble through visual processing. During the disassembly process, the second motor 28 will rotate to prevent the robotic arm 5 from touching the central shaft.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A disassembly device for an expansion sleeve, comprising: The base plate (1) is characterized in that: a robotic arm device (2) and a fixing device (3) are provided on the upper part of the base plate (1). The robotic arm device (2) includes a base (4), a robotic arm (5), a mounting box (8), a camera (7), a first motor (9), and a wrench assembly (6). The base (4) is fixedly installed on the upper surface of the base plate (1). The base (4) is provided with a complex mechanical structure and an integrated circuit board. Multiple robotic arms (5) are provided on the upper part of the base (4). The mounting box (8) is provided at one end of the uppermost mechanical wall. A vision processing module is provided inside the mounting box (8). Two cameras (7) are provided on the lower surface of the mounting box (8). The first motor (9) is provided on the upper surface of the mounting box (8). The wrench assembly (6) is provided at the output end of the first motor (9). The driving device (11) includes a second motor (28), a rotating column (20), a second push rod (21), and a lifting dish (22). The rotating column (20) is embedded in the fixed block (10) and rotatably connected thereto. The second motor (28) is located below the rotating column (20). The second push rod (21) is embedded in the rotating column (20). The lifting dish (22) is fixedly installed at the output end of the second push rod (21).
2. The disassembly device for an expansion sleeve according to claim 1, characterized in that: The wrench assembly (6) includes a connecting post (29) and a hexagonal wrench (32). The connecting post (29) is fixedly installed at the output end of the motor. The connecting post (29) is configured as a hexagonal prism. A hexagonal groove (30) is provided at the bottom of the connecting post (29). The hexagonal wrench (32) is slidably connected in the hexagonal groove (30). A spring (31) is fixedly installed on the upper surface of the hexagonal wrench (32).
3. The disassembly device for an expansion sleeve according to claim 2, characterized in that: The fixing device (3) includes a fixing block (10), a driving device (11), a first push rod (18), a lifting column (16), and a clamping dish (12). The fixing block (10) is fixedly installed on the upper surface of the base plate (1). The driving device (11) is set on the fixing block (10). Several first push rods (18) are respectively set on each side of the fixing block (10). Several lifting columns (16) are fixedly installed on the output end of several first push rods (18). A clamping dish (12) is fixedly installed on the top of several lifting columns (16).
4. The disassembly device for an expansion sleeve according to claim 1, characterized in that: The lifting dish (22) is slidably connected to a second annular block (25), and the second annular block (25) is slidably connected to a first annular block (24). The side walls of the lifting dish (22), the first annular block (24) and the second annular block (25) are all provided with second through holes (26). Threaded pins pass through multiple second through holes (26) and are threadedly connected to them.
5. The disassembly device for an expansion sleeve according to claim 1, characterized in that: The bottom of the clamping dish (12) is provided with a first through hole (15), and the side wall of the clamping dish (12) is provided with a plurality of first screws (13).