Belt type rubbing and rolling mechanism
By designing a belt-driven rolling mechanism, multiple flexible shafts can be synchronously rolled and processed using a transmission belt and a lifting drive device. This solves the problem that existing equipment cannot handle multiple flexible shafts, improves processing efficiency, and protects the surface of the flexible shafts.
Patent Information
- Application Number
- CN202423197995.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing flexible shaft processing equipment is unable to handle the rolling operation of multiple flexible shafts simultaneously, resulting in low processing efficiency and failing to meet the needs of mass production.
Design a belt-driven rolling mechanism that uses an S-shaped transmission belt to pass around multiple transmission wheels and uses friction transmission to drive multiple flexible shafts to roll around its axis. Combined with a lifting drive device, an expanded U-shaped structure clamps the flexible shafts, enabling the synchronous processing of multiple flexible shafts.
It improves the processing efficiency of flexible shafts, meets the needs of mass production, and ensures that the transmission belt makes uniform and gentle contact with the flexible shaft, avoiding surface damage and ensuring the integrity of the flexible shaft.
Smart Images

Figure CN223544723U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flexible shaft processing technology, and in particular to a belt-type rolling mechanism. Background Technology
[0002] Flexible shafts are shafts with low rigidity and high elasticity, capable of free bending and transmission. They are used to connect two shafts that are not on the same axis, not in the same direction, or have relative motion to transmit rotational motion and torque, flexibly transmitting rotational motion and torque to any position. The processing of flexible shafts requires various equipment to complete processes such as cutting, chamfering, deburring, and de-linting, all of which require the flexible shaft to roll around its axis. However, most flexible shaft processing equipment can only drive a single flexible shaft to roll, making it difficult to handle the rolling of multiple flexible shafts simultaneously, reducing processing efficiency and failing to meet the needs of mass production. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of the aforementioned technologies by designing a belt-driven rolling mechanism. The transmission belt, through friction transmission, can simultaneously drive multiple flexible shafts to roll around its axis, thereby enabling the processing of multiple flexible shafts, improving processing efficiency, and meeting the needs of mass production.
[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: a belt-driven rolling mechanism, including a frame and a rolling assembly disposed on the frame. The rolling assembly includes a mounting plate, a transmission belt, a plurality of first transmission wheels, a plurality of second transmission wheels, a driving wheel and a driven wheel rotatably connected to the mounting plate, and a movable plate slidably connected to the mounting plate. The mounting plate is provided with a rotary drive device and a first lifting drive device. Each of the first transmission wheels is spaced apart at the top of the mounting plate, and each of the second transmission wheels is spaced apart at the bottom of the mounting plate. The first transmission wheels and second transmission wheels that are vertically opposite are staggered. The transmission belt is S-shaped and passes around the driving wheel, each of the first transmission wheels, each of the second transmission wheels and the driven wheel in sequence from top to bottom, so that the transmission belt on each of the second transmission wheels forms a plurality of U-shaped structures spaced apart. The rotating end of the rotary drive device is connected to the driving wheel.
[0005] The lifting end of the first lifting drive device is connected to the movable plate. The movable plate is provided with a drive member for driving the U-shaped structure to expand outward. The opposite sides of two adjacent U-shaped structures clamp the flexible shaft and drive the flexible shaft to roll around its axis through friction transmission.
[0006] Preferably, there are two driven wheels, which are symmetrically arranged on the mounting plate.
[0007] Preferably, the mounting plate is rotatably connected to a tensioning wheel for mounting the transmission belt at a position between the driving wheel and the driven wheel.
[0008] Preferably, the bottom of the mounting plate includes several spaced mounting strips, each of the second transmission wheels is rotatably connected to the mounting strip, and the gap between two adjacent mounting strips allows the flexible shaft to pass through.
[0009] Preferably, the mounting strip has a through-hole, and the driving component is provided with a travel strip that is slidably connected to the travel groove.
[0010] Preferably, the frame is provided with a pushing mechanism, which includes a connecting plate, a telescopic drive device, and a pushing component. The connecting plate is fixedly connected to the frame, the telescopic drive device is disposed on the connecting plate, the telescopic part of the telescopic drive device is connected to the pushing component, and the pushing component is provided with a pushing head at the gap between two adjacent mounting strips.
[0011] Preferably, the pusher head is retractably and movably disposed on the pusher component, and an elastic element is disposed between the pusher head and the pusher component.
[0012] Preferably, a movable frame that slides along its height direction is slidably connected to the frame, a second lifting drive device is provided on the frame, the lifting end of the second lifting drive device is connected to the movable frame, and the rolling assembly is disposed inside the movable frame.
[0013] Preferably, it also includes a receiving platform, the receiving platform being provided with a lower clamping plate, the top of the lower clamping plate having a plurality of spaced-apart lower clamping grooves, the movable frame being provided with an upper clamping plate opposite to the lower clamping plate, the bottom of the upper clamping plate having a plurality of spaced-apart upper clamping grooves, each of the lower clamping grooves corresponding to each of the upper clamping grooves, and the corresponding upper clamping grooves and lower clamping grooves cooperating with each other to form a centering hole for the flexible shaft to roll around its axis.
[0014] Preferably, the upper clamping plate has a through hole for the drive wheel to rotate.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This utility model provides a belt-driven rolling mechanism. The transmission belt is S-shaped and passes from top to bottom around the driving pulley, each of the first transmission pulleys, each of the second transmission pulleys, and the driven pulley. The transmission belts on each of the second transmission pulleys form several U-shaped structures that are spaced apart. A first lifting drive device drives the movable plate to move up and down, causing each driving component to drive each U-shaped structure to expand outward. The opposite sides of two adjacent U-shaped structures clamp the flexible shaft. During the operation of the transmission belt, the transmission belt can simultaneously drive multiple flexible shafts to roll around its axis through friction transmission, so as to perform multiple flexible shaft processing operations, improve processing efficiency, meet the needs of mass production, and the contact pressure between the transmission belt and the flexible shaft is relatively uniform and gentle, which can avoid scratches, indentations, and other damage to the surface of the flexible shaft during transmission, ensuring the integrity of the flexible shaft. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the rolling mechanism in the embodiment;
[0018] Figure 2 This is a cross-sectional view of the rolling mechanism in the embodiment. Figure 1 ;
[0019] Figure 3 This is a cross-sectional view of the rolling mechanism in the embodiment. Figure 2 ;
[0020] Figure 4 This is a schematic diagram of the mounting plate in the embodiment.
[0021] In the diagram: 1. Flexible shaft; 2. Frame; 3. Rolling assembly; 31. Mounting plate; 32. Transmission belt; 33. First transmission wheel; 34. Second transmission wheel; 35. Driving wheel; 36. Driven wheel; 37. Movable plate; 4. Rotary drive device; 5. First lifting drive device; 6. U-shaped structure; 7. Drive component; 8. Tensioning wheel; 9. Mounting strip; 10. Stroke groove; 11. Stroke strip; 12. Pushing mechanism; 121. Connecting plate; 122. Telescopic drive device; 123. Pushing component; 13. Pushing head; 14. Elastic component; 15. Movable frame; 16. Second lifting drive device; 17. Receiving platform; 18. Lower clamping plate; 181. Lower clamping groove; 19. Upper clamping plate; 191. Upper clamping groove; 20. Centering hole; 21. Rotary hole; 22. First linear guide rail; 23. Second linear guide rail. Detailed Implementation
[0022] The present invention will be further described below with reference to the embodiments and accompanying drawings.
[0023] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4A belt-driven rolling mechanism includes a frame 2, a receiving platform 17, and a rolling assembly 3. The rolling assembly 3 includes a mounting plate 31, a transmission belt 32, three first transmission wheels 33, four second transmission wheels 34, a driving wheel 35, two driven wheels 36, and a movable plate 37 slidably connected to the mounting plate 31. The mounting plate 31 is equipped with a rotation drive device 4 and a first lifting drive device 5. The driving wheel 35 is located on the top of the mounting plate 31, and the two driven wheels 36 are symmetrically arranged on the top of the mounting plate 31. The first transmission wheels 33 are distributed at intervals along a straight line on the top of the mounting plate 31, and the second transmission wheels 34 are... The mounting plate 31 has four spaced mounting strips 9 arranged along a straight line at its bottom. Each second transmission wheel 34 is rotatably connected to a mounting strip 9. The gap between two adjacent mounting strips 9 allows the flexible shaft 1 to pass through the upper and lower opposing first transmission wheels 33 and second transmission wheels 34, which are staggered. The transmission belt 32 is S-shaped and passes from top to bottom around the driving wheel 35, each first transmission wheel 33, each second transmission wheel 34, and the driven wheel 36, so that the transmission belt 32 on each second transmission wheel 34 forms four spaced U-shaped structures 6. The rotary drive device 4 is a rotary motor, and the rotating end of the rotary drive device 4 is connected to the driving wheel 35. Preferably, the transmission belt 32 of the rolling assembly 3 is a synchronous belt, and the driving wheel 35, driven wheel 36, and second transmission wheel 34 are all synchronous pulleys. A tensioning wheel 8 is rotatably connected to the top of the mounting plate 31 between the driving wheel 35 and the driven wheel 36 for the transmission belt 32 to adjust the tension of the transmission belt 32.
[0024] The first lifting drive device 5 is a telescopic cylinder or an electric push rod. The lifting end of the first lifting drive device 5 is connected to the movable plate 37. Four drive components 7 are provided on the movable plate 37, and the two sides of the drive components 7 are protruding outward. A stroke groove 10 is provided through the mounting strip 9. The drive component 7 is provided with a stroke bar 11 that is slidably connected in the stroke groove 10 to guide the lifting and sliding of the drive component 7.
[0025] When in use, the rolling mechanism drives the movable plate 37 to move up and down through the first lifting drive device 5, which causes each drive component 7 to drive each U-shaped structure 6 to expand outward. The opposite sides of two adjacent U-shaped structures 6 clamp the flexible shaft 1. During the operation of the transmission belt 32, the transmission belt 32 can simultaneously drive multiple flexible shafts 1 to roll around its axis through friction transmission, so as to perform processing operations on multiple flexible shafts 1, improve processing efficiency, meet the needs of mass production, and the contact pressure between the transmission belt 32 and the flexible shaft 1 is relatively uniform and gentle, which can avoid scratches, indentations and other damage to the surface of the flexible shaft 1 during transmission, and ensure the integrity of the flexible shaft 1.
[0026] Preferably, a movable frame 15 that slides along its height direction is slidably connected to the frame 2. A second lifting drive device 16 is provided on the frame 2, and the lifting end of the second lifting drive device 16 is connected to the movable frame 15. The rolling assembly 3 is disposed inside the movable frame 15. A first linear guide rail 22 is provided between the movable frame 15 and the frame 2 to guide the lifting and sliding of the movable frame 15. A second linear guide rail 23 is provided between the movable plate 37 and the inner sidewall of the movable frame 15 to guide the lifting and sliding of the movable plate 37.
[0027] The receiving platform 17 is provided with a lower clamping plate 18. The top of the lower clamping plate 18 has four spaced-apart lower clamping grooves 181. The gaps between the lower clamping grooves 181 and the gaps between the two adjacent mounting strips 9 are corresponding. The movable frame 15 is provided with an upper clamping plate 19 opposite to the lower clamping plate 18. The upper clamping plate 19 has a through hole 21 for the drive wheel 35 to rotate. The bottom of the upper clamping plate 19 has four spaced-apart upper clamping grooves 191. Each lower clamping groove 181 corresponds to each upper clamping groove 191. The lower clamping groove 181 is used to place the flexible shaft 1. The movable frame 15 is driven to descend by the second lifting drive device 16, so that the corresponding upper clamping groove 191 and lower clamping groove 181 cooperate with each other to form a centering hole 20 for the flexible shaft 1 to roll around its axis, preventing the flexible shaft 1 from detaching from the rolling assembly 3 during the rolling process.
[0028] The frame 2 is equipped with a pushing mechanism 12 for pushing each flexible shaft 1 to translate along its axis. The pushing mechanism 12 includes a connecting plate 121, a telescopic drive device 122, and a pushing component 123. The connecting plate 121 is fixedly connected to the frame 2. The telescopic drive device 122 is set on the connecting plate 121. The telescopic drive device 122 is a telescopic cylinder or a lead screw stepper motor. The telescopic part of the telescopic drive device 122 is connected to the pushing component 123. The pushing component 123 is provided with a pushing head 13 at the gap between two adjacent mounting strips 9. The pushing head 13 is telescopically and movably set on the pushing component 123. An elastic element 14 is provided between the pushing head 13 and the pushing component 123. The rod of the pushing head 13 passes through the pushing component 123. The elastic element 14 is a spring structure and is sleeved on the rod of the pushing head 13.
[0029] Of course, the above are just typical examples of this utility model. In addition, this utility model may have many other specific implementation methods. All technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed by this utility model.
Claims
1. A belt-driven rolling mechanism, characterized in that, The assembly includes a frame (2) and a rolling assembly (3) mounted on the frame (2). The rolling assembly (3) includes a mounting plate (31), a transmission belt (32), a plurality of first transmission wheels (33), a plurality of second transmission wheels (34), a driving wheel (35), and a driven wheel (36) rotatably connected to the mounting plate (31), and a movable plate (37) slidably connected to the mounting plate (31). The mounting plate (31) is provided with a rotation drive device (4) and a first lifting drive device (5). Each of the first transmission wheels (33) is spaced apart on the top of the mounting plate (31). Each of the second transmission wheels (34) is spaced apart at the bottom of the mounting plate (31). The first transmission wheels (33) and the second transmission wheels (34) are staggered and opposite each other. The transmission belt (32) is S-shaped and passes around the driving wheel (35), each of the first transmission wheels (33), each of the second transmission wheels (34) and the driven wheel (36) from top to bottom, so that the transmission belt (32) on each of the second transmission wheels (34) forms a number of U-shaped structures (6) spaced apart. The rotating end of the rotary drive device (4) is connected to the driving wheel (35). The lifting end of the first lifting drive device (5) is connected to the movable plate (37). The movable plate (37) is provided with a drive member (7) for driving the U-shaped structure (6) to expand outward. The opposite sides of the two adjacent U-shaped structures (6) clamp the flexible shaft (1) and drive the flexible shaft (1) to roll around its axis through the friction transmission belt (32).
2. The belt-type rolling mechanism according to claim 1, characterized in that, There are two driven wheels (36), which are symmetrically arranged on the mounting plate (31).
3. The belt-type rolling mechanism according to claim 1, characterized in that, The mounting plate (31) is rotatably connected to a tensioning wheel (8) for the transmission belt (32) to be fitted between the driving wheel (35) and the driven wheel (36).
4. The belt-type rolling mechanism according to claim 1, characterized in that, The bottom of the mounting plate (31) includes several spaced mounting strips (9), and each of the second transmission wheels (34) is rotatably connected to the mounting strip (9). The gap between two adjacent mounting strips (9) allows the flexible shaft (1) to pass through.
5. The belt-type rolling mechanism according to claim 4, characterized in that, The mounting strip (9) has a through-hole (10), and the driving member (7) is provided with a travel strip (11) that is slidably connected in the travel groove (10).
6. The belt-type rolling mechanism according to claim 4, characterized in that, The frame (2) is provided with a pushing mechanism (12), which includes a connecting plate (121), a telescopic drive device (122), and a pushing component (123). The connecting plate (121) is fixedly connected to the frame (2), and the telescopic drive device (122) is provided on the connecting plate (121). The telescopic part of the telescopic drive device (122) is connected to the pushing component (123). The pushing component (123) is provided with a pushing head (13) at the gap between two adjacent mounting strips (9).
7. A belt-type rolling mechanism according to claim 6, characterized in that, The pusher head (13) is retractably and movably disposed on the pusher component (123), and an elastic element (14) is disposed between the pusher head (13) and the pusher component (123).
8. The belt-type rolling mechanism according to claim 1, characterized in that, The frame (2) is slidably connected to a movable frame (15) that slides along its height direction. A second lifting drive device (16) is provided on the frame (2). The lifting end of the second lifting drive device (16) is connected to the movable frame (15). The rolling assembly (3) is located inside the movable frame (15).
9. A belt-type rolling mechanism according to claim 8, characterized in that, It also includes a receiving platform (17), which is provided with a lower clamping plate (18). The top of the lower clamping plate (18) is provided with a plurality of lower clamping grooves (181) spaced apart. The movable frame (15) is provided with an upper clamping plate (19) opposite to the lower clamping plate (18). The bottom of the upper clamping plate (19) is provided with a plurality of upper clamping grooves (191) spaced apart. Each lower clamping groove (181) corresponds to each upper clamping groove (191). The corresponding upper clamping groove (191) and the lower clamping groove (181) cooperate with each other to form a centering hole (20) for the flexible shaft (1) to roll around its axis.
10. A belt-type rolling mechanism according to claim 9, characterized in that, The upper clamping plate (19) has a through hole (21) for the drive wheel (35) to rotate.