Bearing outer ring polishing and cleaning device

By using a servo-guided and motor-driven grinding and cleaning device, the problems of poor grinding accuracy and cleaning effect of bearing outer rings have been solved, achieving efficient and precise bearing outer ring machining.

CN223544831UActive Publication Date: 2025-11-14CSIC ELECTRICAL MACHINERY SCI & TECH
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Patent Information

Application Number
CN202423043229.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-14
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In existing technologies, the grinding precision of bearing outer rings is poor, the efficiency is low, and the cleaning effect is not good. In particular, manual grinding and machine tool grinding are inefficient, and water cleaning is difficult to remove dust.

Method used

The grinding unit and the rotating unit are driven by servo guide rails to grind the bearings. The rotating baffle and drive wheel are driven by stepper motors and servo motors to achieve precise grinding and all-round cleaning of the bearing outer ring. The cleaning liquid is sprayed by bamboo-shaped nozzles and dried by the material drop plate and net bag.

Benefits of technology

This improved the grinding precision and efficiency of the bearing outer ring, ensured thorough cleaning, facilitated subsequent moisture removal, and enhanced overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of bearing outer ring polishing and cleaning, in particular to a bearing outer ring polishing and cleaning device, which aims at solving the problems of poor polishing precision or low polishing efficiency and common cleaning effect in the background technology, and adopts the following scheme that the bearing outer ring polishing and cleaning device comprises a polishing table, and a bottom support rod is welded on the outer wall of the top of the polishing table; servo guide rails which are symmetrically distributed are fixedly connected to the outer wall of the bottom of the grinding table. The bearing outer ring can be transferred to the position between the grinding unit and the driving rotating unit, the bearing outer ring is ground in the rotating process, the grinding precision of the bearing outer ring is guaranteed, the grinding efficiency is improved, the bearing outer ring can be moved to the position between the two driving wheels, the bamboo joint spraying pipe can directly wash cleaning liquid downwards, and the bearing outer ring can be cleaned conveniently. The servo motor drives the driving wheel to rotate, the bearing outer ring can be cleaned in all directions, thoroughness of cleaning is guaranteed, moisture can be dried in time through the discharging net plate and the net bag after cleaning, and material taking is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of bearing outer ring grinding and cleaning technology, and in particular to a bearing outer ring grinding and cleaning device. Background Technology

[0002] A bearing is a mechanical component that restricts relative motion within a desired range of motion and reduces friction between moving parts. Bearing design can allow for free linear motion or free rotation of moving parts about a fixed axis, or prevent motion by controlling the vector of the normal force acting on the moving parts.

[0003] As a tightly fitted component, the smoothness of the bearing's outer ring directly affects the fit between the bearing and the installed equipment. Therefore, to increase the smoothness of the bearing's outer ring, each batch of bearings needs to be meticulously polished, and then cleaned. There are two polishing methods: manual polishing and machine polishing. However, the former has poor polishing precision, while the latter has low polishing efficiency. In addition, during cleaning, workers place batches of bearing outer rings in water. The bearings overlap with each other, and some dust has strong adhesion, making it difficult to achieve a good cleaning effect simply by washing with water. Utility Model Content

[0004] In view of the shortcomings of the prior art, this utility model provides a bearing outer ring grinding and cleaning device, which overcomes the shortcomings of the prior art and effectively solves the problems of poor grinding accuracy, low grinding efficiency and mediocre cleaning effect.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A bearing outer ring grinding and cleaning device includes a grinding table, a bottom support rod welded to the top outer wall of the grinding table, and symmetrically distributed servo guide rails fixedly connected to the bottom outer wall of the grinding table. A grinding unit and a drive rotation unit are fixedly connected to the two servo guide rail sliders respectively. A fixing plate is welded to the top outer wall of the grinding table, and a top rod is welded to one side of the fixing plate.

[0007] A stepper motor is fixedly connected to the top outer wall of the grinding table, and a rotating baffle is fixedly connected to the output shaft of the stepper motor. A photoelectric sensor is installed on the top of the bottom support rod, and a bamboo-joint spray pipe is installed on one side of the photoelectric sensor. A push cylinder is symmetrically distributed at one end of the top outer wall of the grinding table, and a corner plate is fixedly connected to the piston rod of the push cylinder. A servo motor is fixedly connected to the outer wall of one side of the corner plate, and a drive wheel is fixedly connected to the output shaft of the servo motor. A material dropping screen is welded to the outer wall of one end of the grinding table, and a rotating cylinder is installed at the bottom of the material dropping screen. A column is fixedly connected to the piston rod of the rotating cylinder, and symmetrically distributed mesh bags are welded to the top outer wall of the column.

[0008] Preferably, a base is welded to the bottom outer wall of the grinding table, and the rotary cylinder is fixedly connected to the top outer wall of the base.

[0009] Preferably, the outer wall of the top of the base is provided with a sewage tank, and the material discharge mesh is provided on top of the sewage tank.

[0010] Preferably, the outer wall of the top of the grinding table is fixedly connected with symmetrically distributed slides, and both the grinding unit and the drive rotation unit are slidably connected to the outer wall of the slides.

[0011] Preferably, a connecting frame is fixedly connected to the outer wall of the top of the polishing table, and the photoelectric sensor and the bamboo joint spray pipe are both fixedly connected to the inner wall of the connecting frame.

[0012] Preferably, the top outer wall of the grinding table is fixedly connected to a symmetrically distributed gantry frame, and two push cylinders are fixedly connected to the top outer wall of the gantry frame.

[0013] Preferably, a PLC controller is fixedly installed on the outer wall of the support leg of the grinding table, and the PLC controller is connected to the servo guide rail, grinding unit, drive rotary unit, stepper motor, photoelectric sensor, push cylinder, servo motor and rotary cylinder through signal lines.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. The bearing outer ring grinding and cleaning device of this utility model can, according to the size of the bearing outer ring, drive the grinding unit and the drive rotation unit to approach each other via a servo guide rail. The bearing outer ring to be ground can be placed uniformly on the bottom support rod. By continuously pushing the bearing outer ring forward, the bearing outer ring will be transferred between the grinding unit and the drive rotation unit. With the cooperation of the two, the bearing outer ring is ground during the rotation process. Furthermore, a top rod is set at the top of the bottom support rod to prevent the bearing outer ring from being bounced off due to uneven force. This device not only ensures the precision of the bearing outer ring grinding but also improves the grinding efficiency.

[0016] 2. The bearing outer ring grinding and cleaning device of this utility model uses a stepper motor to drive a rotating baffle to rotate. The bearing outer rings that move continuously towards one end of the grinding table will pass through the rotating baffle one by one. The push cylinder pushes the corner plate to move, and the bearing outer rings will move between the two drive wheels. The bamboo joint spray pipe can directly rinse the cleaning liquid downwards. The servo motor drives the drive wheels to rotate, and the bearing outer rings can be cleaned from all directions, ensuring thorough cleaning. After cleaning, the water can be dried in time by the material discharge screen and net bag, which is convenient for material removal. Attached Figure Description

[0017] Figure 1 This is a front view of the overall structure of a bearing outer ring grinding and cleaning device proposed in this utility model;

[0018] Figure 2 This is a side view of the overall structure of a bearing outer ring grinding and cleaning device proposed in this utility model;

[0019] Figure 3 A schematic diagram of the grinding table connection structure of the bearing outer ring grinding and cleaning device proposed in this utility model. Figure 1 ;

[0020] Figure 4 A schematic diagram of the grinding table connection structure of the bearing outer ring grinding and cleaning device proposed in this utility model. Figure 2 .

[0021] In the diagram: 1. Grinding table; 2. Base support rod; 3. Servo guide rail; 4. Grinding unit; 5. Drive rotation unit; 6. Fixed plate; 7. Top rod; 8. Stepper motor; 9. Rotating baffle; 10. Photoelectric sensor; 11. Bamboo-joint spray nozzle; 12. Push cylinder; 13. Angle plate; 14. Servo motor; 15. Drive wheel; 16. Discharge screen; 17. Rotating cylinder; 18. Column; 19. Net bag; 20. Base; 21. Wastewater tank; 22. Slide table; 23. Connecting frame; 24. Gantry frame; 25. PLC controller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Example 1, refer to Figure 3 A bearing outer ring grinding and cleaning device includes a grinding table 1, a bottom support rod 2 welded to the top outer wall of the grinding table 1, and symmetrically distributed servo guide rails 3 fixedly connected to the bottom outer wall of the grinding table 1. A grinding machine unit 4 and a drive rotation machine unit 5 are fixedly connected to the sliders of the two servo guide rails 3 respectively. A fixing plate 6 is welded to the top outer wall of the grinding table 1, and a top rod 7 is welded to one side of the outer wall of the fixing plate 6.

[0024] In this embodiment, based on the size of the bearing outer ring, the servo guide rail 3 can drive the grinding unit 4 and the drive rotation unit 5 to approach each other. The bearing outer ring to be ground can be uniformly placed on the bottom support rod 2. By continuously pushing the bearing outer ring forward, the bearing outer ring will be transferred between the grinding unit 4 and the drive rotation unit 5. With the cooperation of the two, the bearing outer ring is ground during the rotation process. Furthermore, a top rod 7 is set at the top of the bottom support rod 2. The top rod 7 can prevent the bearing outer ring from being bounced off due to uneven force. This device not only ensures the accuracy of the bearing outer ring grinding but also improves the grinding efficiency.

[0025] Example 2, refer to Figures 1 to 4 A bearing outer ring grinding and cleaning device is disclosed. A stepper motor 8 is fixedly connected to the top outer wall of the grinding table 1, and a rotating baffle 9 is fixedly connected to the output shaft of the stepper motor 8. A photoelectric sensor 10 is installed on the top of the bottom support rod 2, and a bamboo-joint spray pipe 11 is installed on one side of the photoelectric sensor 10. A push cylinder 12 is symmetrically distributed at one end of the top outer wall of the grinding table 1, and a corner plate 13 is fixedly connected to the piston rod of the push cylinder 12. A servo motor 14 is fixedly connected to one side outer wall of the corner plate 13, and a drive wheel 15 is fixedly connected to the output shaft of the servo motor 14. A material dropping screen 16 is welded to one end outer wall of the grinding table 1, and a rotating cylinder 17 is installed at the bottom of the material dropping screen 16. A column 18 is fixedly connected to the piston rod of the rotating cylinder 17, and a symmetrically distributed net bag 19 is welded to the top outer wall of the column 18.

[0026] In this embodiment, the stepper motor 8 drives the rotating baffle 9 to rotate, and the outer rings of the bearings that move continuously toward one end of the grinding table 1 pass through the rotating baffle 9 one by one. The push cylinder 12 pushes the corner plate 13 to move, and the outer rings of the bearings move between the two drive wheels 15. The bamboo joint spray pipe 11 can directly rinse the cleaning liquid downwards. The servo motor 14 drives the drive wheels 15 to rotate, and the outer rings of the bearings can be cleaned from all directions, ensuring thorough cleaning. After cleaning, the material can be dried in time by the material dropping screen 16 and the net bag 19, which is convenient for material removal.

[0027] Reference Figure 1 The grinding table 1 has a base 20 welded to its bottom outer wall, and the rotary cylinder 17 is fixedly connected to the top outer wall of the base 20.

[0028] Reference Figure 1 The base 20 has a sewage tank 21 on its top outer wall, and the material drop plate 16 is set on top of the sewage tank 21.

[0029] Reference Figure 3 The top outer wall of the grinding table 1 is fixedly connected with symmetrically distributed slides 22, and the grinding unit 4 and the drive rotation unit 5 are both slidably connected to the outer wall of the slides 22.

[0030] Reference Figures 2 to 4 A connecting frame 23 is fixedly connected to the outer wall of the top of the grinding table 1, and the photoelectric sensor 10 and the bamboo joint nozzle 11 are both fixedly connected to the inner wall of the connecting frame 23.

[0031] Reference Figure 1 The top outer wall of the grinding table 1 is fixedly connected to symmetrically distributed gantry frames 24, and two push cylinders 12 are fixedly connected to the top outer wall of the gantry frames 24.

[0032] Reference Figures 1 to 4A PLC controller 25 is fixedly installed on the outer wall of the support leg of the grinding table 1, and the PLC controller 25 is connected to the servo guide rail 3, the grinding unit 4, the drive rotation unit 5, the stepper motor 8, the photoelectric sensor 10, the push cylinder 12, the servo motor 14 and the rotary cylinder 17 through signal lines.

[0033] Working principle: Based on the size of the bearing outer ring, the servo guide rail 3 drives the grinding unit 4 and the drive rotation unit 5 to approach each other. After adjusting the distance between the grinding unit 4 and the drive rotation unit 5, the bearing outer ring to be ground is placed on the bottom support rod 2. By continuously pushing the bearing outer ring forward, the bearing outer ring will be transferred between the grinding unit 4 and the drive rotation unit 5. With the cooperation of the two, the bearing outer ring is ground while rotating. A top rod 7 is set at the top of the bottom support rod 2. The top rod 7 can prevent the bearing outer ring from being bounced off due to uneven force.

[0034] When each outer ring of the foremost bearing moves to the rotating baffle 9, the stepper motor 8 drives the rotating baffle 9 to rotate. The outer rings of the bearings will pass through the rotating baffle 9 one by one intermittently, allowing only one outer ring of the bearing to pass at a time. Then, the push cylinder 12 pushes the corner plate 13 to move, and the outer ring of the bearing will move between the two drive wheels 15. The servo motor 14 drives the drive wheels 15 to rotate. At this time, the bamboo joint spray pipe 11 directly washes the cleaning liquid downwards. The outer ring of the bearing can be cleaned while rotating. After cleaning, the two drive wheels 15 move away from each other, and the outer ring of the bearing falls onto the material dropping screen plate 16 and then rolls into the net bag 19. The rotating cylinder 17 drives the column 18 to rotate, which can control the swing of the two net bags 19, making it convenient for one net bag 19 to receive material and the other net bag 19 to pick up material.

[0035] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0036] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A bearing outer ring grinding and cleaning device, comprising a grinding table (1), characterized in that, The grinding table (1) has a bottom support rod (2) welded to the top outer wall, and symmetrically distributed servo guide rails (3) are fixedly connected to the bottom outer wall of the grinding table (1). The two servo guide rails (3) are respectively fixedly connected to the sliders of the sliders of the two servo guide rails (3). The grinding machine unit (4) and the drive rotation machine unit (5) are welded to the top outer wall of the grinding table (1). A fixing plate (6) is welded to the top outer wall, and a top rod (7) is welded to one side of the fixing plate (6). A stepper motor (8) is fixedly connected to the top outer wall of the grinding table (1), and a rotating baffle (9) is fixedly connected to the output shaft of the stepper motor (8). A photoelectric sensor (10) is set on the top of the bottom support rod (2), and a bamboo joint spray pipe (11) is set on one side of the photoelectric sensor (10). A push cylinder (12) is symmetrically distributed at one end of the top outer wall of the grinding table (1), and a corner plate (13) is fixedly connected to the piston rod of the push cylinder (12). A servo motor (14) is fixedly connected to one side outer wall of the corner plate (13), and a drive wheel (15) is fixedly connected to the output shaft of the servo motor (14). A material dropping screen plate (16) is welded to one end outer wall of the grinding table (1), and a rotating cylinder (17) is set at the bottom of the material dropping screen plate (16). A column (18) is fixedly connected to the piston rod of the rotating cylinder (17), and a symmetrically distributed net bag (19) is welded to the top outer wall of the column (18).

2. The bearing outer ring grinding and cleaning device according to claim 1, characterized in that, The grinding table (1) has a base (20) welded to the bottom outer wall, and the rotary cylinder (17) is fixedly connected to the top outer wall of the base (20).

3. The bearing outer ring grinding and cleaning device according to claim 2, characterized in that, The base (20) has a sewage tank (21) on its top outer wall, and a material drop plate (16) is set on top of the sewage tank (21).

4. The bearing outer ring grinding and cleaning device according to claim 1, characterized in that, The grinding table (1) has symmetrically distributed slides (22) fixedly connected to its top outer wall, and the grinding unit (4) and the drive rotation unit (5) are both slidably connected to the outer wall of the slides (22).

5. The bearing outer ring grinding and cleaning device according to claim 1, characterized in that, The top outer wall of the polishing table (1) is fixedly connected to a connecting frame (23), and the photoelectric sensor (10) and the bamboo joint spray pipe (11) are both fixedly connected to the inner wall of the connecting frame (23).

6. The bearing outer ring grinding and cleaning device according to claim 1, characterized in that, The grinding table (1) has symmetrically distributed gantry frames (24) fixedly connected to the top outer wall, and two push cylinders (12) are fixedly connected to the top outer wall of the gantry frames (24).

7. The bearing outer ring grinding and cleaning device according to claim 1, characterized in that, A PLC controller (25) is fixedly installed on the outer wall of the support leg of the grinding table (1), and the PLC controller (25) is connected to the servo guide rail (3), the grinding machine unit (4), the drive rotation unit (5), the stepper motor (8), the photoelectric sensor (10), the push cylinder (12), the servo motor (14) and the rotary cylinder (17) through signal lines.