Detection device for operation of engineering equipment
By installing crossbeams and a traveling mechanism on the tower crane, combined with a laser scanning rangefinder, the problem of wind influence in tower crane verticality detection has been solved, achieving high-precision and high-efficiency tower crane detection.
Patent Information
- Application Number
- CN202520076226.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2035-01-13
AI Technical Summary
When using existing tower crane verticality measuring instruments for long-distance testing, the ball head is easily affected by wind and sways, which affects the accuracy of the test.
The detection device includes a crossbeam, a fixing block, a connecting rope, a counterweight box, and a laser scanning rangefinder. The crossbeam is installed on the tower through two sets of symmetrically distributed walking mechanisms, and the crossbeam is moved by a drive motor. Combined with the laser scanning rangefinder to monitor the distance change, it can achieve all-round detection.
It improves the accuracy and efficiency of the inspection, avoids the influence of wind, and achieves fast and stable tower verticality inspection.
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Figure CN223550212U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of engineering equipment testing technology, and in particular to a testing device for the operation of engineering equipment. Background Technology
[0002] The metal structure of a tower crane includes the crane's gantry and the boom built on the support frame. The crane's gantry is composed of multiple independent support sections. During the use of the tower crane, in order to ensure the safety of the equipment, the verticality of the entire gantry must be checked.
[0003] In the prior art, Chinese utility model patent with authorization announcement number CN220436022U discloses "a tower crane verticality detector", which includes a hanger and a distance measuring device. The distance measuring device is fixed on one side of the top of the hanger. The distance measuring device includes a fixed base and an equipment box. The fixed base is composed of a first base body and a second base body spliced together. The equipment box is fixed on the outer wall of one side of the first base body. A motor and a control box are provided on the outer wall of the equipment box. This detector mainly uses a vertically continuously moving ball head to measure the distance between the ball head and the frame body using a laser scanning distance measuring device inside the ball head, which can quickly realize the verticality detection of the hanger.
[0004] While existing tower crane verticality measuring instruments, including those mentioned above, can meet certain testing requirements, in actual use, during long-distance testing, the ball head needs to be lowered to a lower position. At this time, the ball head is far from the equipment box, and is easily affected by wind, causing the ball head to sway and affecting the accuracy of the test.
[0005] To address the aforementioned problems, this application proposes a detection device for the operation of engineering equipment. Utility Model Content
[0006] To address the problem of ball head easily wobbling, this application provides a detection device for the operation of engineering equipment.
[0007] The technical solution of the detection device for engineering equipment operation provided in this application is as follows:
[0008] A detection device for the operation of engineering equipment includes a crossbeam, a fixing block, a connecting rope, a counterweight box, and a laser scanning rangefinder. The fixing block is fixed to the crossbeam, and the laser scanning rangefinder is fixed to the counterweight box. The counterweight box is connected to the lower part of the fixing block by the connecting rope. The device also includes a traveling mechanism, with two sets of the traveling mechanism symmetrically installed at both ends of the crossbeam for mounting the crossbeam on a tower and driving the crossbeam to move along the tower. The traveling mechanism includes:
[0009] A fixing plate, which is fixed to the end of the crossbeam;
[0010] A No. 1 L-shaped movable frame, which is connected to the fixed plate and can move relative to the fixed plate;
[0011] The No. 1 threaded rod is installed on the fixed plate by thread engagement, and the end of the No. 1 threaded rod passes through the fixed plate and is rotatably connected to the No. 1 L-shaped movable frame by bearing;
[0012] A drive wheel is rotatably mounted on the first L-shaped movable frame;
[0013] A drive motor is fixed on the first L-shaped movable frame and is used to drive the power wheel to rotate.
[0014] Preferably, the walking mechanism further includes:
[0015] The first handwheel is fixed to the end of the first threaded rod away from the first L-shaped movable frame.
[0016] Preferably, a guide rod is fixed on the L-shaped movable frame, which passes through the fixed plate.
[0017] Preferably, the walking mechanism further includes:
[0018] The second L-shaped movable frame is connected to the fixed plate and can move relative to the fixed plate;
[0019] Auxiliary wheels are rotatably mounted on the second L-shaped movable frame;
[0020] The second threaded rod is mounted on the fixed plate by means of threaded engagement, and the end of the second threaded rod passes through the fixed plate and is rotatably connected to the second L-shaped movable frame by bearing.
[0021] Preferably, the walking mechanism further includes:
[0022] The second handwheel is fixed to the end of the second threaded rod away from the second L-shaped movable frame.
[0023] Preferably, a second guide rod is fixed on the second L-shaped movable frame, which passes through the fixed plate.
[0024] Preferably, anti-slip rubber sleeves are fixed on both the drive wheel and the auxiliary wheel, and anti-slip protrusions are evenly distributed on the circumferential surface of the anti-slip rubber sleeves.
[0025] Preferably, the crossbeam includes a hollow outer beam, an inner beam, and a manual bolt. The two inner beams are symmetrically distributed and embedded in the hollow outer beam to form a telescopic structure. A waist-shaped hole is provided on the hollow outer beam. The manual bolt passes through the waist-shaped hole and is connected to the inner beam by threaded engagement.
[0026] In summary, this application includes the following beneficial technical effects:
[0027] In this invention, the crossbeam is installed on the tower by two sets of symmetrically distributed walking mechanisms, and the crossbeam is driven to move along the tower. The connecting rope can be set to a shorter length to avoid the wind affecting the accuracy of the test, and the tower can be quickly inspected from all directions, thus greatly improving both the testing efficiency and the testing accuracy.
[0028] Other additional advantages and benefits of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0029] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0030] Figure 2 This is an isometric structural diagram of the walking mechanism in this utility model;
[0031] Figure 3 This is a utility model Figure 1 Enlarged structural diagram at point A in the diagram;
[0032] Figure 4 This is a utility model Figure 2 A magnified structural diagram at point B in the diagram.
[0033] Explanation of reference numerals in the attached diagram: 1. Crossbeam; 11. Hollow outer beam; 111. Waist-shaped hole; 12. Inner beam; 13. Manual bolt; 2. Walking mechanism; 21. Fixed plate; 22. No. 1 L-shaped movable frame; 221. No. 1 threaded rod; 222. No. 1 handwheel; 223. No. 1 guide rod; 23. Power wheel; 24. Drive motor; 25. No. 2 L-shaped movable frame; 251. No. 2 threaded rod; 252. No. 2 handwheel; 253. No. 2 guide rod; 26. Auxiliary wheel; 3. Fixed block; 4. Connecting rope; 5. Counterweight box; 6. Laser scanning rangefinder; 7. Anti-slip rubber sleeve; 71. Anti-slip protrusion. Detailed Implementation
[0034] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.
[0035] This application discloses a detection device for the operation of engineering equipment. (Refer to...) Figures 1-4A detection device for the operation of engineering equipment includes a crossbeam 1, a fixing block 3, a connecting rope 4, a counterweight box 5, and a laser scanning rangefinder 6. The fixing block 3 is fixed on the crossbeam 1, and the laser scanning rangefinder 6 is fixed on the counterweight box 5. The counterweight box 5 is connected to the lower part of the fixing block 3 by the connecting rope 4. It also includes a traveling mechanism 2. Two sets of traveling mechanisms 2 are symmetrically installed at both ends of the crossbeam 1 for mounting the crossbeam 1 on a tower and driving the crossbeam 1 to move along the tower. The traveling mechanism 2 includes: a fixing plate 21, a first L-shaped movable frame 22, a first threaded rod 221, a power wheel 23, and a drive motor 24.
[0036] Specifically, by Figure 1 and Figure 2 As shown, the fixed plate 21 is fixed to the end of the crossbeam 1. The first L-shaped movable frame 22 is connected to the fixed plate 21 and can move relative to the fixed plate 21. The first threaded rod 221 is installed on the fixed plate 21 by thread engagement, and the end of the first threaded rod 221 passes through the fixed plate 21 and is rotatably connected to the first L-shaped movable frame 22 by bearing. The power wheel 23 is rotatably installed on the first L-shaped movable frame 22. The drive motor 24 is fixed on the first L-shaped movable frame 22 to drive the power wheel 23 to rotate. Therefore, in use, the two sets of traveling mechanisms 2 are first locked on both sides of the tower, and then the first threaded rod 221 is rotated so that the first threaded rod 221 is threaded. The action pushes the No. 1 L-shaped movable frame 22 to move, so that the power wheel 23 abuts against the tower. The power wheels 23 on both sides clamp the tower to achieve installation. During inspection, the drive motor 24 is started to drive the power wheel 23 to rotate, so that the crossbeam 1 moves along the tower. The laser scanning rangefinder 6 monitors the change in the distance between the crossbeam and the tower to achieve verticality detection of the tower. In this embodiment, the crossbeam 1 is installed on the tower by two sets of symmetrically distributed walking mechanisms 2 and the crossbeam 1 is driven to move along the tower. The connecting rope 4 can be set to a shorter length to avoid the wind affecting the accuracy of the inspection. It can also quickly perform all-round inspection of the tower, and the inspection efficiency and inspection accuracy are greatly improved.
[0037] It is worth noting that the drive motor 24 is preferably an electromagnetic brake motor. When the drive motor 24 is not powered, its output shaft cannot rotate, which is used to ensure stability.
[0038] Preferably, by Figure 1 and Figure 2 As shown in this embodiment, the walking mechanism 2 further includes a first handwheel 222, which is fixed to the end of the first threaded rod 221 away from the first L-shaped movable frame 22. The first threaded rod 221 can be easily rotated by the first handwheel 222.
[0039] Preferably, by Figure 1 and Figure 2As shown in this embodiment, a guide rod 223 is fixed on the L-shaped movable frame 22, which passes through the fixed plate 21, to guide and support the L-shaped movable frame 22 and improve its stability.
[0040] Preferably, by Figure 1 and Figure 2 As shown in this embodiment, the walking mechanism 2 further includes: a second L-shaped movable frame 25, auxiliary wheels 26, and a second threaded rod 251. The second L-shaped movable frame 25 is connected to the fixed plate 21 and can move relative to the fixed plate 21. The auxiliary wheels 26 are rotatably mounted on the second L-shaped movable frame 25. The second threaded rod 251 is mounted on the fixed plate 21 by thread engagement, and the end of the second threaded rod 251 passes through the fixed plate 21 and is rotatably connected to the second L-shaped movable frame 25 by bearings. Rotating the second threaded rod 251 causes the second threaded rod 251 to push the second L-shaped movable frame 25 to move under the thread engagement, so that the auxiliary wheels 26 abut against the tower. The auxiliary wheels 26 on both sides clamp the tower, further improving the stability of the detection device installation.
[0041] Preferably, by Figure 1 and Figure 2 As shown in this embodiment, the walking mechanism 2 further includes a second handwheel 252, which is fixed to the end of the second threaded rod 251 away from the second L-shaped movable frame 25. The second threaded rod 251 can be easily rotated by the second handwheel 252.
[0042] Preferably, by Figure 1 and Figure 2 As shown in this embodiment, a second guide rod 253 is fixed on the second L-shaped movable frame 25, which passes through the fixed plate 21, to guide and support the second L-shaped movable frame 25 and improve the stability of the second L-shaped movable frame 25.
[0043] Preferably, by Figure 1 , Figure 2 and Figure 4 As shown in this embodiment, anti-slip rubber sleeves 7 are fixed on both the power wheel 23 and the auxiliary wheel 26, and anti-slip protrusions 71 are evenly distributed on the circumferential surface of the anti-slip rubber sleeves 7. The anti-slip rubber sleeves 7 and the anti-slip protrusions 71 have flexibility and anti-slip effect, which further improves the stability of the detection device installation, avoids the detection device from shifting, and also prevents the detection device from accidentally slipping when idle.
[0044] Preferably, by Figure 1 and Figure 3As shown in this embodiment, the crossbeam 1 includes a hollow outer beam 11, an inner beam 12, and a manual bolt 13. The two inner beams 12 are symmetrically distributed and embedded in the hollow outer beam 11 to form a telescopic structure. A waist-shaped hole 111 is provided on the hollow outer beam 11. The manual bolt 13 passes through the waist-shaped hole 111 and is connected to the inner beam 12 by threaded engagement. When necessary, the manual bolt 13 is loosened to adjust the embedding length of the two inner beams 12, which is used to adjust the total length of the crossbeam 1 to meet the testing requirements of towers of different sizes. Then, the manual bolt 13 is tightened to lock it.
[0045] It should be noted that the drive motor 24 and the laser scanning rangefinder 6 are both commercially available conventional devices with built-in power switches. Those skilled in the art can make conventional selections according to their needs. Their working principles are common knowledge known to those skilled in the art and have been fully disclosed in the prior art, so they will not be elaborated on further in this article.
[0046] The circuit connection involved in this utility model is a common method used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments. It belongs to the widely used prior art.
[0047] Components not described in detail in this article are existing technologies.
[0048] The implementation principle of the detection device for the operation of engineering equipment in this application embodiment is as follows: When in use, firstly, the two sets of walking mechanisms 2 are clamped on both sides of the tower, and then the No. 1 threaded rod 221 is rotated, so that the No. 1 threaded rod 221 pushes the No. 1 L-shaped movable frame 22 to move under the threaded rotation action, so that the power wheel 23 abuts against the tower, and the tower is clamped by the power wheels 23 on both sides to realize the installation.
[0049] Rotate the No. 2 threaded rod 251, so that the No. 2 threaded rod 251 pushes the No. 2 L-shaped movable frame 25 to move under the threaded action, so that the auxiliary wheel 26 abuts against the tower. The auxiliary wheels 26 on both sides clamp the tower, further improving the stability of the detection device installation.
[0050] During the inspection, the drive motor 24 is started to drive the power wheel 23 to rotate, so that the crossbeam 1 moves along the tower. The laser scanning rangefinder 6 monitors the change in the distance between the beam and the tower, thereby realizing the verticality detection of the tower.
[0051] In this embodiment, the crossbeam 1 is installed on the tower by two sets of symmetrically distributed walking mechanisms 2, and the crossbeam 1 is driven to move along the tower. The connecting rope 4 can be set to a shorter length to avoid the wind affecting the accuracy of the test, and the tower can be quickly inspected from all directions, thus greatly improving the test efficiency and accuracy.
[0052] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0053] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0054] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
[0055] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A detection device for the operation of engineering equipment, comprising a crossbeam (1), a fixing block (3), a connecting rope (4), a counterweight box (5), and a laser scanning rangefinder (6), wherein the fixing block (3) is fixed on the crossbeam (1), the laser scanning rangefinder (6) is fixed on the counterweight box (5), and the counterweight box (5) is connected to the lower part of the fixing block (3) by the connecting rope (4), characterized in that, It also includes a traveling mechanism (2), two sets of the traveling mechanism (2) are symmetrically installed at both ends of the crossbeam (1) for mounting the crossbeam (1) on the tower and driving the crossbeam (1) to move along the tower, and the traveling mechanism (2) includes: A fixing plate (21) is fixed to the end of the crossbeam (1); A first L-shaped movable frame (22) is connected to the fixed plate (21) and can move relative to the fixed plate (21); The first threaded rod (221) is installed on the fixed plate (21) by thread engagement, and the end of the first threaded rod (221) passes through the fixed plate (21) and is rotatably connected to the first L-shaped movable frame (22) by bearing; A drive wheel (23) is rotatably mounted on the first L-shaped movable frame (22); A drive motor (24) is fixed on the first L-shaped movable frame (22) to drive the power wheel (23) to rotate.
2. The detection device for the operation of engineering equipment according to claim 1, characterized in that: The walking mechanism (2) also includes: Handwheel No. 1 (222) is fixed to one end of threaded rod No. 1 (221) away from L-shaped movable frame No. 1 (22).
3. The detection device for the operation of engineering equipment according to claim 1, characterized in that: A guide rod (223) is fixed on the L-shaped movable frame (22) and passes through the fixed plate (21).
4. The detection device for the operation of engineering equipment according to claim 1, characterized in that: The walking mechanism (2) also includes: The second L-shaped movable frame (25) is connected to the fixed plate (21) and can move relative to the fixed plate (21); Auxiliary wheel (26), which is rotatably mounted on the second L-shaped movable frame (25); The second threaded rod (251) is installed on the fixed plate (21) by thread engagement, and the end of the second threaded rod (251) passes through the fixed plate (21) and is rotatably connected to the second L-shaped movable frame (25) by bearing.
5. The detection device for the operation of engineering equipment according to claim 4, characterized in that: The walking mechanism (2) also includes: The second handwheel (252) is fixed to the end of the second threaded rod (251) away from the second L-shaped movable frame (25).
6. The detection device for the operation of engineering equipment according to claim 4, characterized in that: A second guide rod (253) is fixed on the second L-shaped movable frame (25) and passes through the fixed plate (21).
7. The detection device for the operation of engineering equipment according to claim 4, characterized in that: Anti-slip rubber sleeves (7) are fixed on both the power wheel (23) and the auxiliary wheel (26), and anti-slip protrusions (71) are evenly distributed on the circumferential surface of the anti-slip rubber sleeves (7).
8. The detection device for the operation of engineering equipment according to claim 1, characterized in that: The crossbeam (1) includes a hollow outer beam (11), an inner beam (12), and a manual bolt (13). The two inner beams (12) are symmetrically distributed and embedded in the hollow outer beam (11) to form a telescopic structure. A waist-shaped hole (111) is provided on the hollow outer beam (11). The manual bolt (13) passes through the waist-shaped hole (111) and is connected to the inner beam (12) by thread engagement.
Citation Information
Patent Citations
Tower crane verticality detector
CN220436022U