Double-wing assembly line type steaming machine
By designing a twin-wing assembly line type evaporator, increasing processing stations and condensate recovery structures, the problems of difficult water tank filling, limited processing stations, and condensate dripping are solved, achieving efficient evaporation and moisture treatment and ease of use, making it suitable for high-speed shoe manufacturing lines.
Patent Information
- Application Number
- CN202423107900.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing assembly line type evaporators have problems such as high water tank position making water addition difficult, limited evaporation component stations due to single-sided design, difficulty in meeting the production needs of high-speed shoe manufacturing lines, and lack of condensate collection mechanism leading to condensate dripping.
Design a twin-wing assembly line evaporator, increase processing stations, adopt a twin-wing structure for the whole machine design, set up multiple evaporation pipes and condensate recovery structure, reduce the height of the water storage tank for easy water addition, and independently control the steam output through a steam solenoid valve, and set up an anti-water-crossing structure to prevent condensate dripping.
It improves the operating efficiency of the evaporator, meets the production needs of high-speed shoe manufacturing lines, makes it easy to add water, avoids condensation dripping, and improves the ease of use and evaporation quality of the equipment.
Smart Images
Figure CN223554413U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to shoemaking equipment technical field especially a double-wing type assembly line type steam wetting machine. BACKGROUND
[0002] The main function of the steam wetting machine for shoemaking is to soften the vamp so that it can be perfectly shaped when lasting, and the vamp can be evenly steamed by high-pressure steam to eliminate wrinkles and internal stress, so that it can be better shaped when lasting and the vamp can be reduced.
[0003] The existing assembly line type steam wetting machine generally comprises a main box and a support, the main box is placed on the conveying line through the support, one side of the main box is provided with a steam wetting assembly, and a plurality of steam wetting pipes are arranged at the two sides of the steam wetting assembly.
[0004] However, the existing assembly line type steam wetting machine has the following shortcomings: 1. the water tank is high, and it is difficult to add water; 2. the steam wetting assembly is designed on one side, and there are only two processing stations, which cannot meet the production needs of high-speed shoemaking lines; 3. there is no condensate collecting mechanism, and the condensate is easy to drop on the conveying line and the shoe material. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of the prior art, the utility model aims to provide a double-wing type assembly line type steam wetting machine, which increases the processing stations of the assembly line type steam wetting machine and meets the production needs of high-speed shoemaking lines.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a double-wing type assembly line type steam wetting machine comprises a rack and a shell, the shell is installed on the rack, the bottom of the rack is provided with two supporting feet, the two supporting feet are located at the opposite sides of the rack in the Y-axis direction and are used for being transversely assembled on the shoe conveying line, the opposite sides of the shell in the X-axis direction are respectively provided with a steam wetting assembly, the steam wetting assembly is provided with a plurality of steam wetting pipes for hanging and steaming the shoe material, each steam wetting pipe is evenly arranged at the two sides of the steam wetting assembly to form steam wetting stations at the two sides of the shoe conveying line; the inside of the shell is provided with a boiler, the top of the boiler is connected to each steam wetting pipe, a steam solenoid valve is arranged between each steam wetting pipe and the boiler, one side of the rack in the Y-axis direction is provided with a water storage tank, the water storage tank is connected to the boiler, and the water injection height h is formed between the top surface of the water storage tank and the supporting surface of the supporting foot, the water injection height h is 30cm-80cm.
[0007] In a further technical solution, the steam and moisture assembly comprises side wing seats fixed to the cabinet and / or the rack, a reinforcing cross arm is arranged above the side wing seats, the reinforcing cross arm is connected to the cabinet, a reinforcing vertical plate is connected between the outer end of the reinforcing cross arm and the side wing seat, an upper surface of the side wing seat is provided with a water collecting tray, a water outlet hole is arranged at a central position of the water collecting tray, the water outlet hole is connected with a condensate recovery connector I, and a disc surface of the water collecting tray is inclined towards the direction of the water outlet hole.
[0008] In a further technical solution, the upper surface of each side wing seat is provided with four steam and moisture pipes, the four steam and moisture pipes are arranged on both sides of the reinforcing cross arm in pairs, a side of the side wing seat is provided with a key switch corresponding to each steam and moisture pipe, and each key switch is electrically connected to the opposite steam electromagnetic valve to individually control the output of high-pressure steam of the corresponding steam and moisture pipe.
[0009] In a further technical solution, the top of the steam and moisture pipe is provided with a high-temperature steam and moisture part, the high-temperature steam and moisture part is provided with a plurality of uniformly distributed steam holes; the high-temperature steam and moisture part is also provided with a hanging bracket, the hanging bracket is arranged in a "U" shape and is welded to the high-temperature steam and moisture part, the hanging bracket and the surface of the high-temperature steam and moisture part form a steam and moisture interval, and the steam and moisture interval is at least 1 cm.
[0010] In a further technical solution, the bottom end of the steam and moisture pipe is provided with an anti-water channeling structure, the anti-water channeling structure comprises a sealed air inlet tank, the top of the air inlet tank is connected with the steam and moisture pipe, the bottom of the air inlet tank is connected with a pipe connected with the boiler, a first blocking piece and a second blocking piece are arranged in the air inlet tank in the height direction, the first blocking piece is located above the second blocking piece, and a plurality of first steam leakage holes are arranged in the first blocking piece; a notch is arranged at the edge of the second blocking piece, the notch and the inner wall of the air inlet tank form a second steam leakage hole, and the second steam leakage hole and the first steam leakage hole do not intersect in the vertical direction.
[0011] In a further technical solution, the inner cavity of the air inlet tank is provided with a protruding steam input pipe at the bottom, the outer end of the steam input pipe is connected with a high-pressure connector, and the high-pressure connector is connected with the boiler; the inner cavity of the air inlet tank is also provided with a condensate backflow outlet, and the condensate backflow outlet is connected with a condensate recovery connector II.
[0012] In a further technical solution, the two sides of the boiler are respectively provided with a high-pressure steam manifold, the high-pressure steam manifold is connected with the boiler, the high-pressure steam manifold is provided with a plurality of branch pipes, each steam electromagnetic valve is arranged in the corresponding branch pipe and connected with the corresponding steam and moisture pipe, the high-pressure steam manifold is arranged horizontally, and the bottom of the high-pressure steam manifold is provided with a condensate backflow branch pipe, and the condensate backflow branch pipe is provided with an on-off valve.
[0013] In a further technical solution, the lower part of the water storage tank is also provided with a condensate collecting tank, and the condensate collecting tank is connected with the condensate backflow branch pipe, the condensate recovery connector I and the condensate recovery connector II.
[0014] In a further technical solution, the top of the cabinet is provided with a heat dissipation opening, and a heat exhaust fan is installed at the heat dissipation opening.
[0015] In a further technical solution, the top surface of the water storage tank is provided with a water filling opening, and a cover is hingedly installed at the water filling opening, and the cover is provided with a plurality of pressure relief holes; one side of the upper portion of the water storage tank is provided with a water filling connector for connecting an external water source.
[0016] After the above structure is adopted, the double-wing type flow line type steam wetting machine provided by the present application can provide up to four processing stations, can further improve the operation efficiency of the steam wetting machine, and is suitable for the production requirements of high-speed shoemaking lines; the water filling height of the water storage tank is designed to be reduced, which facilitates workers to add water and further improves the ease of use of the equipment; the whole machine is provided with a condensed water collection and recovery structure, which can avoid condensed water from dripping onto the shoe material conveying line; the high-temperature steam wetting portion of the steam wetting pipe is provided with a hanging support, which can form a gap between the shoe material and the steam holes of the high-temperature steam wetting portion during steam wetting processing of the shoe material, can make the shoe material subjected to uniform high-temperature steam wetting treatment, avoid local over-ironing, and further improve the steam wetting quality; the bottom of the steam wetting pipe is provided with a water channeling prevention structure, which can avoid high-pressure steam from driving condensed water to jet, and can avoid pollution to the shoe material. BRIEF DESCRIPTION OF DRAWINGS
[0017] The present application will be further described below in combination with the drawings and embodiments.
[0018] Figure 1 is a structural schematic view of the present application.
[0019] Figure 2 is a sectional view of the Y-axis direction of the present application.
[0020] Figure 3 is Figure 2 is an enlarged view of A in
[0021] Figure 4 is a sectional view of the X-axis direction of the present application. DETAILED DESCRIPTION
[0022] The following is only a preferred embodiment of the present application, and does not limit the protection scope of the present application.
[0023] To solve the problem of few stations and difficulty in meeting the production requirements of high-speed shoemaking lines, the inventors provide a double-wing type flow line type steam wetting machine, which increases the processing stations of the equipment through the double-wing type whole machine design
[0024] For example, Figures 1 to 4As shown, a double-wing type flow line steaming machine comprises a frame and a casing 1, the casing 1 is mounted on the frame, the bottom of the frame is provided with two supporting feet 12, the two supporting feet 12 are respectively located on the opposite sides of the frame in the Y-axis direction, and are used for transversely assembling a shoe conveying line, the casing 1 is provided with a steaming assembly on the opposite sides in the X-axis direction, the steaming assembly is provided with a plurality of steaming pipes 21 for hanging and steaming shoe materials, each steaming pipe 21 is evenly arranged on the two sides of the steaming assembly to form a steaming station on the two sides of the shoe conveying line; the inside of the casing 1 is provided with a boiler 5, the top of the boiler 5 is connected to each steaming pipe 21, and a steam electromagnetic valve 52 is arranged between each steaming pipe 21 and the boiler 5, one side of the frame in the Y-axis direction is provided with a water storage tank 3, the water storage tank 3 is connected to the boiler 5, and the top surface of the water storage tank 3 and the supporting surface of the supporting foot 12 form a water filling height h, the water filling height h is 30-80 cm.
[0025] Through the overall design of the double-wing structure, the number of stations of the flow line steaming machine is increased, more workers can be arranged to carry out shoe material steaming treatment, so as to meet the production requirements of high-speed shoemaking lines.
[0026] The worker can stand on the corresponding station on the two sides of the shoe material conveying line, and independently control the corresponding steaming pipe 21 to output high-pressure steam through the key switch 23, which is convenient to use and increases the processing station to improve the processing efficiency of the whole machine.
[0027] The water filling height of the water storage tank 3 is designed to be low, which is convenient for workers to add water and further improves the ease of use of the equipment.
[0028] Specifically, the steaming assembly comprises a side wing seat 2 fixed to the casing 1 and / or the frame, an upper portion of the side wing seat 2 is provided with a reinforcing cross arm 22, the reinforcing cross arm 22 is connected to the casing 1, a reinforcing vertical plate 221 is connected between the outer end of the reinforcing cross arm 22 and the side wing seat 2, a water receiving disc 20 is arranged on the upper surface of the side wing seat 2, a water outlet hole 201 is arranged at the center position of the water receiving disc 20, a condensate recovery connector I is connected to the water outlet hole 201, and the disc surface of the water receiving disc 20 is inclined towards the direction of the water outlet hole 201.
[0029] Specifically, the upper surface of each side wing seat 2 is provided with four steaming pipes 21, the four steaming pipes 21 are correspondingly distributed on the two sides of the reinforcing cross arm 22, a key switch 23 is arranged on the side of the side wing seat 2 corresponding to the position of each steaming pipe 21, and each key switch 23 is electrically connected to the opposite steam electromagnetic valve 52 to independently control the corresponding steaming pipe 21 to output high-pressure steam.
[0030] Specifically, the top of the steam wet pipe 21 is provided with a high-temperature steam wet part 211, and the high-temperature steam wet part 211 is provided with a plurality of uniformly distributed steam holes; the high-temperature steam wet part 211 is also provided with a hanging support 212, the hanging support 212 is arranged in a "U" shape and is welded to the high-temperature steam wet part 211, the hanging support 212 and the surface of the high-temperature steam wet part 211 form a steam wet interval, and the steam wet interval is at least 1 cm. The high-temperature steam wet part 211 of the steam wet pipe 21 is provided with a hanging support 212, and when the shoe material is steam wet processed, the shoe material can form an interval with the steam holes of the high-temperature steam wet part 211, so that the shoe material can be uniformly treated by high-temperature steam, and local over-ironing can be avoided, thereby further improving the steam wet quality.
[0031] Specifically, the bottom end of the steam wet pipe 21 is provided with an anti-water channeling structure, the anti-water channeling structure includes a sealed air inlet tank 213, the top of the air inlet tank 213 is connected to the steam wet pipe 21, the bottom of the air inlet tank 213 is connected to the boiler 5, the inside of the air inlet tank 213 is provided with a first blocking piece 214 and a second blocking piece 215 along the height direction, the first blocking piece 214 is located above the second blocking piece 215, and the first blocking piece 214 is provided with a plurality of first steam leakage holes 2141; the edge of the second blocking piece 215 is provided with a notch, the notch and the inner wall of the air inlet tank 213 surround to form a second steam leakage hole 2151, and the second steam leakage hole 2151 and the first steam leakage hole 2141 do not intersect in the vertical direction.
[0032] The bottom of the steam wet pipe 21 is provided with an anti-water channeling structure, which can avoid the high-pressure steam from driving the condensate to channel and pollute the shoe material.
[0033] Specifically, the bottom surface of the inner cavity of the air inlet tank 213 is provided with a protruding steam input pipe 216, the outer end of the steam input pipe 216 is connected to a high-pressure joint 217, and the high-pressure joint 217 is connected to the boiler 5; the bottom surface of the inner cavity of the air inlet tank 213 is also provided with a condensate return outlet 218, and the condensate return outlet 218 is connected to a condensate recovery joint two 219.
[0034] Specifically, the two sides of the boiler 5 are respectively provided with a high-pressure steam manifold 51, the high-pressure steam manifold 51 is connected to the boiler 5, the high-pressure steam manifold 51 is provided with a plurality of branch pipes, each steam electromagnetic valve 52 is installed on the corresponding branch pipe and is connected to the corresponding steam wet pipe 21, the high-pressure steam manifold 51 is arranged horizontally, and the bottom of the high-pressure steam manifold 51 is also provided with a condensate return branch pipe 53, and the condensate return branch pipe 53 is provided with an on-off valve.
[0035] Specifically, the lower part of the water storage tank 3 is also provided with a condensate collection tank 4, and the condensate collection tank 4 is connected to the condensate return branch pipe 53, the condensate recovery joint one and the condensate recovery joint two 219. The whole machine is provided with a condensate collection and condensate recovery structure, which can avoid the condensate from dropping on the shoe material conveying line.
[0036] Specifically, the top of the casing 1 is provided with a heat dissipation opening 11, and a heat exhaust fan is installed at the heat dissipation opening 11.
[0037] Specifically, the top surface of the water storage tank 3 is provided with a water filling opening 30, and a cover 31 is hingedly installed at the water filling opening 30, and the cover 31 is provided with a plurality of pressure relief holes 32; one side of the upper portion of the water storage tank 3 is provided with a water filling connector 33 for connecting an external water source.
[0038] The above is only a preferred embodiment of the present application, and for those skilled in the art, the specific implementation and application range can be changed according to the idea of the present application, and the content of the specification should not be understood as a limitation of the present application.
Claims
1. A twin-wing type conveyor-type evaporator, comprising a frame and a housing (1), the housing (1) surrounding and mounted on the frame, the bottom of the frame having two support feet (12), the two support feet (12) being located on opposite sides of the frame in the Y-axis direction, used to span across a shoe conveyor line, characterized in that: The housing (1) is provided with a steaming and drying assembly on opposite sides in the X-axis direction. The steaming and drying assembly is provided with multiple steaming and drying pipes (21) for hanging and steaming the shoe materials. Each steaming and drying pipe (21) is evenly arranged on both sides of the steaming and drying assembly to form a steaming and drying station located on both sides of the shoe conveying line. The casing (1) contains a boiler (5), the top of which is connected to various steaming pipes (21). Each steaming pipe (21) is connected to a steam solenoid valve (52) between itself and the boiler (5). A water storage tank (3) is provided on one side of the frame in the Y-axis direction. The water storage tank (3) is connected to the boiler (5). A water injection height h is formed between the top surface of the water storage tank (3) and the support surface of the support foot (12). The water injection height h is set to 30cm-80cm.
2. The double-wing type assembly line evaporator according to claim 1, characterized in that: The evaporation assembly includes a side wing seat (2) fixed to the housing (1) and / or the frame. A reinforcing cross arm (22) is provided above the side wing seat (2). The reinforcing cross arm (22) is connected to the housing (1). A reinforcing vertical plate (221) is connected between the outer end of the reinforcing cross arm (22) and the side wing seat (2). A water receiving tray (20) is provided on the upper surface of the side wing seat (2). A water outlet (201) is provided at the center of the water receiving tray (20). The water outlet (201) is connected to a condensate recovery connector. The surface of the water receiving tray (20) is inclined toward the water outlet (201).
3. A twin-wing type continuous evaporator according to claim 2, characterized in that: Each of the side wing seats (2) has four evaporation tubes (21) on its upper surface, and these four evaporation tubes (21) are distributed in pairs on both sides of the reinforcing cross arm (22). A push-button switch (23) is provided on the side of the side wing seat (2) corresponding to the position of each steam humidification pipe (21). Each push-button switch (23) is electrically connected to the corresponding steam solenoid valve (52) to individually control the output of high-pressure steam from the corresponding steam humidification pipe (21).
4. A double-wing type assembly line evaporator according to claim 3, characterized in that: The top of the evaporation tube (21) is provided with a high-temperature evaporation section (211), which has multiple evenly distributed steam holes; the high-temperature evaporation section (211) is also provided with a hanging bracket (212), which is U-shaped and welded to the high-temperature evaporation section (211). The hanging bracket (212) and the surface of the high-temperature evaporation section (211) form an evaporation gap, which is at least 1 cm.
5. A twin-wing type assembly line evaporator according to claim 4, characterized in that: The bottom end of the evaporation pipe (21) is provided with an anti-water leakage structure, which includes a sealed air inlet tank (213). The top of the air inlet tank (213) is connected to the evaporation pipe (21), and the bottom pipe is connected to the boiler (5). The interior of the air inlet tank (213) is provided with a first baffle plate (214) and a second baffle plate (215) at intervals along its height direction. The first baffle plate (214) is located above the second baffle plate (215). The first baffle plate (214) has multiple first steam leakage holes (2141). The edge of the second baffle plate (215) has a notch. The notch and the inner wall of the air inlet tank (213) surround each other to form a second steam leakage hole (2151). The second steam leakage hole (2151) and the first steam leakage hole (2141) do not intersect in the vertical direction.
6. A twin-wing type continuous evaporator according to claim 5, characterized in that: The bottom surface of the inner cavity of the air inlet tank (213) is provided with a protruding steam input pipe (216), and the outer end of the steam input pipe (216) is connected to a high-pressure connector (217), which is connected to the boiler (5). The bottom surface of the inner cavity of the air inlet tank (213) is also provided with a condensate return outlet (218), which is connected to a condensate recovery connector (219).
7. A twin-wing type continuous evaporator according to claim 6, characterized in that: A high-pressure steam manifold (51) is provided on each side of the boiler (5). The high-pressure steam manifold (51) is connected to the boiler (5). The high-pressure steam manifold (51) has multiple branch pipes. Each steam solenoid valve (52) is installed on the corresponding branch pipe and connected to the corresponding steam humidification pipe (21). The high-pressure steam manifold (51) is set horizontally, and a condensate return branch pipe (53) is also provided at the bottom of the high-pressure steam manifold (51). The condensate return branch pipe (53) is equipped with a switch valve.
8. A twin-wing type continuous evaporator according to claim 7, characterized in that: Below the water storage tank (3) is a condensate collection tank (4), which is connected to the condensate return branch pipe (53), the condensate recovery connector one, and the condensate recovery connector two (219).
9. A twin-wing, assembly-line type evaporator according to claim 1, characterized in that: The top of the housing (1) is provided with a heat dissipation vent (11), and a heat dissipation fan is installed at the heat dissipation vent (11).
10. A twin-wing, assembly-line type evaporator according to claim 1, characterized in that: The top surface of the water storage tank (3) is provided with a water inlet (30), and a flip cover (31) is installed on the water inlet (30) by a hinge. The flip cover (31) has multiple pressure relief holes (32). A water inlet connector (33) is provided on one side of the upper part of the water storage tank (3) for connecting to an external tap water source.