Curved surface film laminating machine for attaching low-viscosity PET (Polyethylene Terephthalate) film
By using a flat-plate bonding method and visual target grasping technology, combined with a vacuum platform and camera detection, the problem of curved surface laminating machines being unable to bond low-adhesion PET films has been solved, achieving an accuracy requirement of 0.1mm.
Patent Information
- Application Number
- CN202422413277.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-10-08
AI Technical Summary
Existing curved surface laminating machines cannot effectively adhere low-adhesion PET films, resulting in compromised precision and an inability to meet market demands.
The method combines flat-plate bonding with visual target grasping and camera detection, and uses a vacuum platform, angle cylinder, bonding cylinder and moving platform to achieve curved surface bonding with an accuracy of 0.1mm.
It enables precise application of low-adhesion PET film on curved surfaces, meeting the market's precision requirements for curved surface lamination.
Smart Images

Figure CN223559072U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model mainly relates to the technical field of laminating machine, concretely relates to a curved laminating machine of low tackiness PET film attachment. BACKGROUND
[0002] Laminating machine is mostly used in the attachment of cover plate and film material. With the increasingly vigorous automobile industry, innovative technologies for display screens are emerging, and the requirements for laminating are increasing. Currently, curved laminating machines can only attach high-tackiness ASF and high-tackiness PET, and cannot cope with low-tackiness PET. The reason is that low-tackiness PET, due to low tackiness and electrostatic adsorption, causes the PET to adhere to the steel belt, and cannot be attached to the surface of the cover plate. In the face of increasing product requirements.
[0003] Currently, steel belt attachment can only cope with ASF and high-tackiness PET film, and cannot solve the problem of low-tackiness PET attachment. Manual work is still required, and precision cannot be guaranteed. The solution is to change the traditional steel belt attachment method to a flat plate attachment method, and add a visual target grabbing method. Based on the camera detection function, different product precision requirements can be freely realized. The maximum precision at the present stage can reach 0.1mm, which can meet the common curved attachment orders on the market. UTILITY MODEL CONTENTS
[0004] The utility model mainly provides a curved laminating machine of low tackiness PET film attachment to solve the technical problems raised in the above background technology.
[0005] The utility model solves the above technical problems by adopting the following technical scheme:
[0006] A curved laminating machine of low tackiness PET film attachment, comprising an upper vacuum platform unit, a film peeling unit is arranged at the bottom end of the upper vacuum platform unit;
[0007] The upper vacuum platform unit comprises a cylinder arranged at the top end of the film peeling unit, and a vacuum platform plate connected to the output end of the cylinder;
[0008] The film peeling unit comprises a support plate arranged at the bottom end of the vacuum platform plate, one side of the support plate is connected with a peeling platform, and a roll material air expansion shaft is arranged at the bottom end of the peeling platform. One side of the roll material air expansion shaft is provided with a waste belt wheel connected to the plate body of the support plate.
[0009] Further, one side of the waste belt wheel is provided with a belt pressing cylinder and a material collecting wheel, and the belt pressing cylinder and the material collecting wheel are connected to the plate body of the support plate. The belt pressing cylinder and the material collecting wheel are arranged from top to bottom.
[0010] Further, the length of the vacuum platform plate is 100cm, and the width of the vacuum platform plate is 42cm.
[0011] Further, the upper surface of the vacuum platform plate is connected with an angle cylinder, and the lower surface of the cylinder barrel of the angle cylinder is provided with a support plate.
[0012] Further, the upper surface of the support plate is connected with a fitting cylinder, the cylinder barrel of the fitting cylinder is connected to the upper surface of the support plate, and the piston rod of the fitting cylinder is connected with a fitting roller penetrating through the lower surface support plate.
[0013] Further, the lower surface of the support plate is connected with an auxiliary cylinder.
[0014] Further, the output end of the auxiliary cylinder is connected with an auxiliary platform, and the auxiliary platform is located between the auxiliary cylinder and the fitting roller.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] 1. The traditional steel belt attaching mode is changed into a flat plate attaching mode, and a visual target grabbing mode is added, based on the camera detection function, different product precision requirements can be freely realized, and the maximum precision at the present stage can reach 0.1mm, and the common curved surface attaching order on the market can be satisfied.
[0017] 2. The existing film laminating machine cannot satisfy the attaching capacity of the curved surface low-adhesion PET film. For the curved surface film laminating problem: the vacuum flat plate uses the angle cylinder, the fitting cylinder and the moving platform to satisfy the curved surface stroke, the precision is controlled by the visual camera, and the curved surface attaching function is realized.
[0018] The utility model will be explained in detail in combination with the drawings and specific embodiments. DRAWINGS
[0019] Figure 1 It is the structure diagram of the vacuum platform unit unit of the utility model Figure 1 ;
[0020] Figure 2 It is the structure diagram of the vacuum platform unit unit of the utility model Figure 2 ;
[0021] Figure 3 It is the structure diagram of the film stripping unit of the utility model.
[0022] In the figure: 1, waste pulley; 2, material winding air expansion shaft; 3, vacuum platform plate; 4, fitting roller; 5, auxiliary platform; 6, angle cylinder; 7, fitting cylinder; 8, stripping platform; 9, belt pressing cylinder; 10, material collecting wheel; 11, lifting cylinder; 12, support plate; 13, support plate; 14, auxiliary cylinder. CONCRETE IMPLEMENTING METHOD
[0023] For the convenience of understanding the utility model, the utility model will be described more comprehensively below with reference to relevant drawings, and several embodiments of the utility model are given in the drawings, but the utility model can be realized by different forms and is not limited to the embodiments described in the text, on the contrary, these embodiments are provided to make the disclosed content of the utility model more thorough and comprehensive.
[0024] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can be a middle element, and when an element is referred to as being "connected to" another element, it can be directly connected to the other element or there can be a middle element, and the terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for illustrative purposes.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs, and the terms used in the specification of the utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the utility model, and the term "and / or" used herein includes any and all combinations of one or more related listed items.
[0026] Embodiment, please refer to the attached Figures 1-3 A curved film laminating machine for attaching low-adhesion PET film, comprising an upper vacuum platform, a film peeling unit is arranged at the bottom end of the upper vacuum platform;
[0027] The upper vacuum platform comprises a lifting cylinder 11 arranged at the top end of the film peeling unit, and a vacuum platform plate 3 connected to the output end of the cylinder 11;
[0028] The film peeling unit comprises a support plate 12 arranged at the bottom end of the vacuum platform plate 3, one side of the support plate 12 is connected with a peeling platform 8, and a roll material air expansion shaft 2 is arranged at the bottom end of the peeling platform 8, one side of the roll material air expansion shaft 2 is provided with a waste belt wheel 1 connected to the plate body of the support plate 12.
[0029] Specifically, please refer to the attached Figures 1-3 One side of the waste belt wheel 1 is provided with a belt pressing cylinder 9 and a material collecting wheel 10, the belt pressing cylinder 9 and the material collecting wheel 10 are both connected to the plate body of the support plate 12, and the belt pressing cylinder 9 and the material collecting wheel 10 are arranged in sequence from top to bottom;
[0030] It should be noted that in the embodiment, the length of the vacuum platform plate 3 is 100 cm, and the width of the vacuum platform plate 3 is 42 cm, and the longer platform can ensure the stability of the film laminating of the laminating roller 4.
[0031] Further, the upper surface of the vacuum platform plate 3 is connected with an angle cylinder 6, the lower surface of the cylinder barrel of the angle cylinder 6 is provided with a support plate 13;
[0032] Further, the upper surface of the support plate 13 is connected with a fitting cylinder 7, the cylinder barrel of the fitting cylinder 7 is connected to the upper surface of the support plate 13, the piston rod of the fitting cylinder 7 is connected with a fitting roller 4 penetrating through the lower surface support plate 13, and the auxiliary platform function of the platform 5 can guarantee the flatness of the film material and reduce the abnormal risk of visual compensation after the camera shooting;
[0033] Further, the lower surface of the support plate 13 is connected with an auxiliary cylinder 8;
[0034] Further, the output end of the auxiliary cylinder 8 is connected with an auxiliary platform 5, the auxiliary platform 5 is located between the auxiliary cylinder 8 and the fitting roller 4, the angle cylinder 6 functions to adjust the stroke height of the roller film covering, and the fitting cylinder 7 functions to control the downward pressing of the roller 4 to make the film and the cover plate fit and cover the film.
[0035] The specific operation mode of the utility model is as follows:
[0036] In use, first, the material is installed on the film material air inflation shaft 12, and it is confirmed that the film material loading is correct. After each film covering is finished, the upper vacuum platform unit is moved to the film peeling unit, the vacuum platform 3 is lowered and fitted with the peeling platform 8, then vacuum suction is performed, the auxiliary platform 5 is lowered, the peeling platform 8 is slowly moved, until the film is completely peeled off, the vacuum platform 3 is moved to the camera position to detect the position deviation, the detection is OK, the auxiliary platform 5 returns to the original position, the vacuum platform 3 returns to the film covering fitting position, and the NG system alarms. At this time, the cover plate is placed in the profiling jig, the vacuum button is pressed, the protective film is torn off, the start button is pressed, the CCD alignment system detects the cover plate placement and automatically corrects, the detection is OK, the feeding and fitting platform is moved to the film covering fitting area, and the NG system alarms. After being sensed by the photoelectric sensor, the feeding and fitting platform is stopped at the film covering position, the angle cylinder 6 is slowly lowered, one side of the vacuum platform 3 roller 4 starts to tilt downward, until the product surface starts to cover the film, along with the slow movement of the feeding and fitting platform, the angle of the angle cylinder 6 is controlled to change along with the curved wheel profile until the film covering is finished, and the feeding and fitting platform returns to the initial position.
[0037] The utility model is described exemplarily in combination with the drawings, and obviously, the specific implementation of the utility model is not limited by the above mode, as long as the method concept and the technical scheme of the utility model are adopted for this non-essential improvement or the concept and the technical scheme of the utility model are directly applied to other occasions without improvement, which are all within the protection scope of the utility model.
Claims
1. A curved surface laminating machine for attaching a low-adhesion PET film, comprising an upper vacuum platform unit, characterized in that, The bottom end of the upper vacuum platform unit is provided with a film stripping unit; The upper vacuum platform unit comprises a cylinder (11) arranged at the top end of the film stripping unit, and a vacuum platform plate (3) connected to the output end of the cylinder (11). The film stripping unit comprises a support plate (12) arranged at the bottom end of the vacuum platform plate (3), one side of the support plate (12) is connected with a stripping platform (8), and a roll material air inflation shaft (2) is arranged at the bottom end of the stripping platform (8), one side of the roll material air inflation shaft (2) is provided with a waste belt wheel (1) connected to the plate body of the support plate (12).
2. The curved film laminating machine for attaching a low-adhesion PET film according to claim 1, characterized by One side of the waste belt wheel (1) is provided with a belt pressing cylinder (9) and a material collecting wheel (10), the belt pressing cylinder (9) and the material collecting wheel (10) are both connected to the plate body of the support plate (12), and the belt pressing cylinder (9) and the material collecting wheel (10) are arranged in sequence from top to bottom.
3. The curved film laminating machine for attaching a low-adhesion PET film according to claim 1, characterized in that, The length of the vacuum platform plate (3) is 100 cm, and the width of the vacuum platform plate (3) is 42 cm.
4. The curved film laminating machine for attaching a low-adhesion PET film according to claim 1, characterized in that, The upper surface of the vacuum platform plate (3) is connected with an angle cylinder (6), and the lower surface of the cylinder barrel of the angle cylinder (6) is provided with a support plate (13).
5. The curved film laminating machine for attaching a low-adhesion PET film according to claim 4, characterized in that, The upper surface of the support plate (13) is connected with a fitting cylinder (7), the cylinder barrel of the fitting cylinder (7) is connected to the upper surface of the support plate (13), and the piston rod of the fitting cylinder (7) penetrates the lower surface support plate (13) and is connected with a fitting roller (4).
6. The curved film laminating machine for attaching a low-adhesion PET film according to claim 5, wherein The lower surface of the support plate (13) is connected with an auxiliary cylinder (14).
7. The curved film laminating machine for attaching a low-adhesion PET film according to claim 6, wherein The output end of the auxiliary cylinder (14) is connected with an auxiliary platform (5), and the auxiliary platform (5) is located between the auxiliary cylinder (14) and the fitting roller (4).