Jig for ink-jet printer

By designing a fixture for inkjet printers and utilizing a combination of a material transfer module and a cup clamping fixture, the problem of fixing and rotating curved objects, especially those with protruding parts, was solved, achieving efficient and stable printing results.

CN223559324UActive Publication Date: 2025-11-18BEIJING MEIKEYI
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Patent Information

Application Number
CN202423275506.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-18
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing inkjet printing technology has difficulty effectively fixing and rotating curved objects with protruding parts, such as cups with handles, resulting in poor print quality.

Method used

A fixture for an inkjet printer was designed, including a material transfer module and a cup clamping fixture. The material transfer module drives the cup clamping fixture to rotate through a material transfer motor, and the detachable design of the cup clamping fixture and the cylinder system realize the fixation and rotation of curved objects, combined with a rapid centering fixture to assist in positioning.

Benefits of technology

It enables stable fixing and rotation of curved objects with protruding parts, ensuring consistent printing quality and improving printing efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a jig for an ink-jet printer, which comprises a material rotating module and a cup clamping jig, the material rotating module comprises a material rotating head end driving rotating module, a material rotating head end moving module and a material rotating tail end module, the material rotating head end driving rotating module is arranged on one side of the material rotating module and is used for driving the cup clamping jig to rotate around a rotating central shaft of the cup clamping jig, and the material rotating head end moving module is arranged on the other side of the material rotating module. A material rotating head end moving module is arranged below the material rotating head end driving rotating module and used for abutting against and fixing a cup clamping jig, a material rotating tail end module is installed on the opposite side of the material rotating head end driving rotating module, the position of the material rotating tail end module is fixed, and the cup clamping jig is fixed to the material rotating module. The cup clamping jig is designed to be a detachable integrated module, after printing is completed, the cup clamping jig is taken down from the material transferring module, and then the object is taken down from the cup clamping jig. The jig is small and exquisite in structure, high in compatibility and capable of being used for installing a curved surface object with a protruding part.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a jig for inkjet printer, especially a jig for inkjet printer used for fixing and installing curved surface object with convex position. BACKGROUND

[0002] At present, inkjet printing technology is widely used in various industries, when printing similar to cylindrical bottles, open cups or other special-shaped curved surface objects, personalized graphics can be realized by the way of inkjet printing. When printing various special-shaped objects, special jigs need to be designed to fix and install the objects to be printed, so that the operator can easily load and ensure the stable rotation of the object to be printed during printing, and then print high-quality and high-precision patterns.

[0003] In the prior art, rubber wheels are used to assist the floating of the object to be printed, and the structure principle used is to directly contact the object to be printed below, and the above-mentioned way can only be used for installing cylindrical objects or conical objects, and cannot position and drive the rotation of the cup with handle which has convex position.

[0004] When the shape of the object to be printed is a curved surface object with convex position, it is necessary to design a jig for inkjet printer with strong compatibility and convenient operation to cooperate with inkjet printing. CONTENT OF THE UTILITY MODEL

[0005] The utility model discloses a jig for inkjet printer, the jig for inkjet printer includes material rotating module and cup clamp jig, material rotating module includes material rotating head end drive rotation module, material rotating head end movement module and material rotating tail end module, material rotating head end drive rotation module sets up at one side of material rotating module, is used for driving cup clamp jig to rotate around the own rotation center axis, sets up a material rotating head end movement module below material rotating head end drive rotation module, and material rotating head end movement module is used for tightly fixing cup clamp jig, installs a material rotating tail end module on the opposite side of material rotating head end drive rotation module, and the position of material rotating tail end module is fixedly immovable, cup clamp jig is tightly fixed on material rotating module, at least two objects to be printed are installed on cup clamp jig, and its characterized in that, cup clamp jig is set as detachable integrated module design, when installing the object to be printed in cup clamp jig, cup clamp jig is directly fixed on material rotating module, when printing is completed, cup clamp jig is taken off from material rotating module, and then the object is taken off from cup clamp jig.

[0006] The jig for inkjet printer as described above, the object to be printed is a curved surface object with convex position.

[0007] The jig for inkjet printer as described above, the cup clamping jig comprises a head end assembly, a tail end assembly, a middle sliding assembly and a sliding rod, one end of the cup clamping jig is provided with the head end assembly, the other end of the cup clamping jig is provided with the tail end assembly, a sliding rod is arranged on one side of the cup clamping jig between the head end assembly and the tail end assembly along the generatrix direction of the object to be printed, and at least one middle sliding assembly is arranged on the sliding rod.

[0008] The jig for inkjet printer as described above, the inside of the head end assembly of the cup clamping jig is provided with a cup mouth interface disc, the inside of the tail end assembly of the cup clamping jig is provided with a cup bottom interface disc, and a group of cup mouth interface discs and cup bottom interface discs are arranged on both sides of the middle sliding assembly, the cup mouth interface disc is matched with the cup mouth shape, the cup mouth of the object to be printed is abutted on the cup mouth interface disc, and the cup bottom interface disc is matched with the cup bottom shape, and the bottom surface of the object to be printed is abutted on the cup bottom interface disc.

[0009] The jig for inkjet printer as described above, the cup clamping jig further comprises an air charging end part, the air charging end part is arranged on one side of the head end assembly, and the air charging end part comprises an air cylinder, a tower spring, an air charging port and a deflation button, the air cylinder is arranged in the inside of the head end assembly, a tower spring is mounted on the other end of the air cylinder, the air charging port is used for charging the air cylinder, a deflation button is arranged beside the air charging port, and the deflation button is used for discharging the air cylinder.

[0010] The jig for inkjet printer as described above, the air cylinder is matched with an air charging gun, the air cylinder is charged by using the air charging gun to connect the air charging port on the jig, at this time, the piston in the air cylinder retreats to drive the head end assembly to retreat, the deflation button is pressed, the air cylinder is discharged, at this time, the tower spring in the inside pushes the piston rod to drive the head end assembly to move outward, and the cup clamping jig is clamped tightly.

[0011] The jig for inkjet printer as described above, the cup clamping jig is matched with a rapid centering jig, when the cup clamping jig is removed and the object to be printed is installed, the rapid centering jig is used to assist in positioning at least two objects to be printed, so that the central axes of the objects to be printed are aligned and stably connected and fixed on the cup clamping jig.

[0012] The jig for inkjet printer as described above, the material rotating head end driving rotating module comprises a material rotating motor, a shaft coupling and a material rotating shaft, the output end of the material rotating motor is connected with the material rotating shaft through the shaft coupling, and the material rotating shaft is connected with the cup clamping jig.

[0013] The jig for inkjet printer as described above, the material rotating head end moving module comprises a material rotating shaft head end vertical plate, a material lifting air cylinder, a guide rail and a sliding block, the sliding block is connected with the lower end of the material rotating shaft head end vertical plate, the sliding block is matched with the sliding rail arranged along the first direction, a material lifting air cylinder is connected with the outside of the bottom of the material rotating shaft head end vertical plate, and the material rotating shaft head end vertical plate and the material rotating head end driving rotating module connected with the material lifting air cylinder are moved along the guide rail in the first direction by pushing out or retreating of the material lifting air cylinder.

[0014] The jig for inkjet printer as described above, the material rotating tail end module includes a free top spindle and a tail stand, a free top spindle is arranged inside the tail stand, and the cup clamping jig is clamped and fixed on the material rotating module.

[0015] The utility model discloses beneficial effect lies in: when the shape of the object to be printed is the curved surface object with convex position, for example, the object to be printed is the cup with handle, can install and drive the rotation of above -mentioned object, and the convex position of shape can be positioned to multiple objects to be printed, and the central axis of each object to be printed is coincident, ensure that the spray quality of each object is consistent under the high efficiency working state of printing multiple objects simultaneously. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the three-dimensional structure schematic diagram of cup clamping jig and material rotating module for the utility model an embodiment of inkjet printer uses;

[0017] Figure 2 It is the separation schematic diagram of cup clamping jig and quick centering jig for the utility model an embodiment;

[0018] Figure 3 It is the structure schematic diagram of cup clamping jig placing on quick centering jig;

[0019] Figure 4 It is the installation schematic diagram of both ends of object to be printed for the utility model another embodiment;

[0020] Figure 5 It is the structure schematic diagram of cup clamping jig inflation end for the utility model an embodiment;

[0021] Figure 6 It is the structure schematic diagram of cup clamping jig 7 and material rotating module 3 alignment part for the utility model an embodiment.

[0022] The serial number in the drawing is as follows: material rotating module 3, cup clamping jig 7, ultraviolet light curing module 5a, 5b, material rotating motor 31, shaft coupling 32, material rotating shaft 33, free top spindle 34, tail stand 35, material rotating shaft head end stand 36, material rotating module base plate 37, material lifting air cylinder 38, guide rail 39, sliding block 310, air cylinder 711, inflation port 712, deflation button 713, tower spring 714, head end assembly 71, tail end assembly 72, middle sliding assembly 73, 73a, 73b, sliding rod 74, quick centering jig 75, first centering rod 751a, second centering rod 751b, alignment rod 752, side plate 753a, inflation gun 754, cup bottom interface disc 732, 732a, 732b, 732c, cup mouth interface disc 731, 731a, 731b, 731c. DETAILED DESCRIPTION

[0023] The following describes the specific embodiment of the jig for inkjet printer in detail according to the accompanying drawings.

[0024] The jig for inkjet printer of the specific embodiment includes a cup clamping jig and a material rotating module on which the cup clamping jig is installed, the cup clamping jig and the material rotating module are installed in an inkjet printer, the cup clamping jig is used to clamp a to-be-printed object, the to-be-printed object is a curved surface object which can have a convex part, for example, a cup with a handle, the cup clamping jig is installed on the material rotating module, the material rotating module is mainly used to drive the to-be-printed object to rotate around its central axis, and the to-be-printed object rotates in the process, and the inkjet printer ejects ink droplets from the nozzle to the surface of the to-be-printed object to form the required pattern or text.

[0025] Figure 1 The three-dimensional schematic view of the cup clamping jig for inkjet printer installed in the material rotating module. The jig for inkjet printer includes a material rotating module 3 and a cup clamping jig 7, the cup clamping jig 7 is a modular design, which is used to clamp a plurality of to-be-printed objects with convex parts, and is installed on the material rotating module 3 at one time, and the material rotating module 3 controls the cup clamping jig 7 and the to-be-printed objects installed thereon to perform reciprocating rotation movement.

[0026] The structure design of the material rotating module 3 and the cup clamping jig 7 is described in detail as follows: the material rotating module 3 includes a material rotating head end driving rotation module, a material rotating head end moving module, a material rotating tail end module and a material rotating module substrate 37, the material rotating module substrate 37 is arranged at the lowermost part of the material rotating module 3 as a reference surface.

[0027] A material rotating head end driving rotation module is installed on one side above the material rotating module substrate 37, the material rotating head end driving rotation module includes a material rotating motor 31, a shaft coupling 32 and a material rotating shaft 33, the output end of the material rotating motor 31 is connected to the material rotating shaft 33 through the shaft coupling 32, the material rotating shaft 33 is connected to the cup clamping jig 7, the cup clamping jig 7 is arranged as a detachable integrated clamping module, a plurality of to-be-printed objects are installed in the cup clamping jig 7, and the material rotating motor 31 drives the material rotating shaft 33 to drive the cup clamping jig 7 to rotate forward or reversely around its central rotation axis.

[0028] A material rotating head end moving module is arranged below the material rotating head end driving rotating module, the material rotating head end moving module comprises a material rotating shaft head end vertical plate 36, a material lifting cylinder 38, a guide rail 39 and a sliding block 310, the material rotating shaft head end vertical plate 36 is connected with the material rotating motor 31 through a connecting plate, the sliding block 310 is connected at the lower end of the material rotating shaft head end vertical plate 36, the sliding block 310 is matched with the sliding rail 39 arranged along the first direction, a material lifting cylinder 38 is connected at the bottom outside of the material rotating shaft head end vertical plate 36, the material rotating shaft head end vertical plate 36 and the material rotating head end driving rotating module connected therewith are moved along the guide rail 39 in the first direction through the pushing out or retraction of the material lifting cylinder 38, so as to tightly fix the cup clamp jig 7.

[0029] A material rotating tail end module is installed on the opposite side of the material rotating head end driving rotating module above the material rotating module base plate 37, the position of the material rotating tail end module is fixed and immovable, the material rotating tail end module comprises a free center shaft 34 and a tail vertical plate 35, the tail vertical plate 35 is installed above the material rotating module base plate 37, a free center shaft 34 is arranged inside the tail vertical plate 35, which is used for clamping and fixing the cup clamp jig 7 on the material rotating module 3.

[0030] Ultraviolet curing modules 5a and 5b are also installed above the middle part of the material rotating module base plate 37, which are used for curing the ink on the surface of the object to be printed.

[0031] When the object to be printed is installed, the cup clamp jig 7 is first removed, and the quick centering jig 75 is used to assist the operator to install a plurality of objects to be printed on the cup clamp jig 7, and the following will be described in detail according to the Figures 2-6 .

[0032] As shown in Figure 2 , three objects to be printed are installed on the cup clamp jig 7 in this embodiment, and the objects to be printed are handle-equipped mugs, the quick centering jig 75 is used below the cup clamp jig 7 to align the central axes of the three objects to be printed, and to stably string and fix the three objects to be printed on the cup clamp jig 7, so as to realize the effect of quick positioning and clamping.

[0033] As shown in Figures 3-5As shown, the cup clamping jig 7 includes a head end assembly 71, a tail end assembly 72, a middle sliding assembly, a cup bottom interface disc, a cup mouth interface disc, a sliding rod 74, and an air inflation end. The head end assembly 71 is arranged at one end of the cup clamping jig 7, and the tail end assembly 72 is arranged at the other end of the cup clamping jig 7. A sliding rod 74 is arranged on one side of the cup clamping jig 7 between the head end assembly 71 and the tail end assembly 72 along the generatrix direction of the object to be printed. The sliding rod 74 is a straight rigid structure, which plays a guiding and aligning role, can avoid deflection between the head end assembly 71, the tail end assembly 72, and the middle sliding assembly, and thus ensures that the central axes of the discs on the three assemblies coincide. A plurality of middle sliding assemblies 73 are arranged on the sliding rod 74. The middle sliding assembly is a precision sliding seat, which can be stopped at any position of the sliding rod 74 according to the length of the object to be printed. If three objects to be printed are arranged between the head end assembly 71 and the tail end assembly 72, two middle sliding assemblies 73a and 73b are arranged (as shown in Figure 3

[0034] A cup mouth interface disc is arranged inside the head end assembly 71 of the cup clamping jig 7, and a cup bottom interface disc is arranged inside the tail end assembly 72 of the cup clamping jig 7. A set of cup mouth interface discs and cup bottom interface discs are arranged on both sides of each middle sliding assembly. The cup mouth interface disc 731 cooperates with the cup mouth shape, and the cup mouth of the object to be printed abuts against the cup mouth interface disc. The cup bottom interface disc 732 cooperates with the cup bottom shape, and the bottom surface of the object to be printed abuts against the cup bottom interface disc. The cup mouth interface disc and the cup bottom interface disc cooperate with each other to clamp the object to be printed and fix it on the cup clamping jig 7. After the object to be printed is fixed and clamped, the cup clamping jig 7 automatically aligns the central axis of the object to be printed with the central axis of the cup clamping jig 7, and the center of each object to be printed coincides with the rotation center of the output shaft of the driving motor on the cup clamping jig 7. According to actual needs, a foamed silica gel sheet can be pasted on the cup mouth interface disc 731 and the cup bottom interface disc 732 to compensate for the slight manufacturing error of each object to be printed. At the same time, the foamed silica gel sheet can also increase the friction between the cup clamping jig 7 and the object to be printed, and enhance the printing stability.

[0035] The air inflation end of the cup clamping jig 7 is arranged on one side of the head end assembly 71, and the structure is as follows Figure 5 ​As shown, the inflation end includes a cylinder 711, a tower spring 714, an inflation port 712 and a deflation button 713. The head assembly 71 is provided with a cylinder 711 at one end, and a tower spring 714 is installed at the other end of the cylinder 711. The strength of the tower spring 714 is calculated by formula to ensure a stable clamping force when fixing the object to be printed, so as to clamp the object to be printed, and when the object to be printed rotates around the center axis at high speed, the object to be printed will not slip or be eccentric, avoiding the pattern from being blurred due to the deviation of ink drops during printing. At the same time, the spring clamping force is not too large to cause deformation of the workpiece. The cylinder 711 is matched with an inflation gun. The inflation gun is connected to the inflation port 712 on the jig to inflate the cylinder 711. At this time, the piston in the cylinder will retreat to drive the head assembly 71 to retreat and open the clamping mechanism. A deflation button 713 is provided beside the inflation port 712. The operator presses the deflation button 713, and the cylinder 711 is exhausted. At this time, the internal tower spring 714 pushes the piston rod to drive the head assembly 71 to move outward, clamps the cup jig 7, and thus completes the fixing work of the object to be printed.

[0036] The rapid centering jig 75 includes a first centering rod 751a, a second centering rod 751b and a positioning rod 752. The second centering rod 751b with a larger diameter and the first centering rod 751a are sequentially arranged on one side of the rapid centering jig 75. The first centering rod 751a and the second centering rod 751b are arranged along the first direction. The positioning rod 752 with a smaller diameter is arranged beside the first centering rod 751a and close to the slide rod 74. The positioning rod 752 is also arranged along the first direction. A side plate 753a is arranged at the end of the first centering rod 751a and the second centering rod 751b.

[0037] In actual work process, the operator first places the cup jig 7 on the rapid centering jig 75 on the two first centering rods 751a and the second centering rod 751b with a larger diameter, and then adjusts the cup jig 7 to make the positioning surface below the head assembly 71 abut against the positioning rod 752 with a smaller diameter of the rapid centering jig 75. Then the cup jig 7 is moved horizontally to the left to abut against the side plate 753a, and the rapid centering of the cup jig 7 is completed.

[0038] Next, the operator uses the air gun 754 to inflate the air inlet 712, opening the cup clamping fixture 7. The object to be printed is then placed on the first pair of mandrels 751a and the second pair of mandrels 751b, aligning the cup's central axis. When the object to be printed has a protruding part, such as a cup handle, the protruding part is pressed against the slide bar 74 to ensure that the placement angles of all objects with protruding parts are consistent. The object is then slid to the left, allowing the bottom surface of the first installed object to rest against the cup bottom interface plate 732a. The operator then pushes the middle sliding component 73a to press the top of the first object against the cup rim interface plate 731a, thus completing the positioning of the first object. Next, place the second object to be printed, with its bottom surface resting against the bottom interface plate 732b. Push the middle sliding component 73b by hand, so that the top of the object rests against the rim interface plate 731b, thus positioning the second object. Then, place the third object, with its bottom surface resting against the bottom interface plate 732c. Push the head component 71 by hand, so that the top of the object rests against the rim interface plate 731c, thus positioning the third object. After all three objects are in place, press the vent button 713. The rim interface plate 731c at the end will press firmly against the rim of the third object, securing all objects to the cup clamping fixture 7.

[0039] Next, the clamping fixture 7, with the object to be printed mounted, is installed onto the transfer module 3. For example... Figure 6 As shown, the tail end component 72 of the cup clamping fixture 7 has a sliding groove and a cylindrical hole design, which is used to quickly position and connect with the free top mandrel 34 of the transfer module 3 to form a center line coincidence; the head end component 71 of the cup clamping fixture 7 has a V-shaped groove and a conical hole design, which is used to quickly position and connect with the transfer shaft 33 of the transfer module 3 to form a center line coincidence.

[0040] Once the cup clamping fixture 7 is aligned with the position of the transfer module 3, the ejector cylinder 38 is extended to clamp the cup clamping fixture 7 between the transfer head module and the transfer tail module of the transfer shaft module 3. When it is necessary to remove the cup clamping fixture 7, the ejector cylinder 38 is retracted, allowing the cup clamping fixture 7 to be removed from between the transfer head module and the transfer tail module of the transfer shaft module 3. This loading and unloading method treats the cup clamping fixture 7 as a whole, allowing for modular operation, improving loading and unloading efficiency, facilitating operation, and optimizing structural design.

Claims

1. A fixture for an inkjet printer, used to mount at least two curved objects, the fixture comprising a transfer module and a cup-clamping fixture, the transfer module comprising a transfer head end drive rotation module, a transfer head end moving module, and a transfer tail end module, the transfer head end drive rotation module being disposed on one side of the transfer module for driving the cup-clamping fixture to rotate around its own rotation center axis, a transfer head end moving module being disposed below the transfer head end drive rotation module for pressing and fixing the cup-clamping fixture, a transfer tail end module being mounted on the opposite side of the transfer head end drive rotation module, the position of the transfer tail end module being fixed, the cup-clamping fixture being fixed on the transfer module, and at least two objects to be printed being mounted in the cup-clamping fixture, characterized in that... The cup clamping fixture is designed as a detachable integrated module. After the object to be printed is installed in the cup clamping fixture, the cup clamping fixture is directly fixed on the transfer module. After printing is completed, the cup clamping fixture is removed from the transfer module, and then the object is removed from the cup clamping fixture.

2. The fixture as described in claim 1, characterized in that, The object to be printed is a curved object with protruding parts.

3. The fixture as described in claim 1, characterized in that, The cup clamping fixture includes a head end assembly, a tail end assembly, an intermediate sliding assembly, and a slide rod. The head end assembly is provided at one end of the cup clamping fixture, and the tail end assembly is provided at the other end of the cup clamping fixture. A slide rod is provided between the head end assembly and the tail end assembly, on one side of the cup clamping fixture along the generatrix direction of the object to be printed. At least one intermediate sliding assembly is provided on the slide rod.

4. The fixture as described in claim 3, characterized in that, The cup clamping fixture has a cup rim interface plate inside the head end assembly and a cup bottom interface plate inside the tail end assembly. The middle sliding assembly has a set of cup rim interface plates and a set of cup bottom interface plates on both sides. The cup rim interface plate matches the shape of the cup rim, and the cup rim of the object to be printed abuts against the cup rim interface plate. The cup bottom interface plate matches the shape of the cup bottom, and the bottom surface of the object to be printed abuts against the cup bottom interface plate.

5. The fixture as described in claim 3, characterized in that, The cup clamping fixture also includes an inflation end, which is located on one side of the head end assembly. The inflation end includes a cylinder, a tower spring, an inflation port, and a deflation button. The cylinder is located inside the head end assembly. A tower spring is installed at the other end of the cylinder. The inflation port is used to inflate the cylinder. A deflation button is located next to the inflation port and is used to release air from the cylinder.

6. The fixture as described in claim 5, characterized in that, The cylinder is equipped with an air gun. The air gun is connected to the air port on the fixture to inflate the cylinder. At this time, the piston inside the cylinder will move backward, causing the head assembly to move backward. Pressing the air release button will vent the cylinder. At this time, the internal tower-shaped spring will push the piston rod, causing the head assembly to move outward and clamp the cup clamping fixture.

7. The fixture as described in claim 1, characterized in that, The cup clamping fixture is used in conjunction with a quick centering fixture. When the cup clamping fixture is removed and the object to be printed is installed, the quick centering fixture is used to assist in positioning at least two objects to be printed, so that the central axis of each object to be printed is aligned and stably connected and fixed on the cup clamping fixture.

8. The fixture as described in claim 1, characterized in that, The rotating module at the end of the rotating head includes a rotating motor, a coupling, and a rotating shaft. The output end of the rotating motor is connected to the rotating shaft through the coupling, and the rotating shaft is connected to the cup clamping fixture.

9. The fixture as described in claim 1, characterized in that, The material transfer head end moving module includes a material transfer shaft end plate, a top material cylinder, a guide rail, and a slider. The slider is connected to the lower end of the material transfer shaft end plate and cooperates with the guide rail set along the first direction. A top material cylinder is connected to the bottom outer side of the material transfer shaft end plate. By pushing out or retracting the top material cylinder, the material transfer shaft end plate and the material transfer head end drive rotation module connected to it are moved along the guide rail in the first direction.

10. The fixture as claimed in claim 1, characterized in that, The material transfer tail end module includes a free top spindle and a tail upright plate. A free top spindle is provided on the inner side of the tail upright plate to clamp the cup clamping fixture and fix it on the material transfer module.