Auxiliary mounting device for U-shaped pins of transformer framework

Abstract

The utility model relates to the technical field of transformers, and discloses a transformer framework U-shaped pin auxiliary installation device which comprises two vibration discs, a workbench is arranged on the left sides of the two vibration discs, a strip-shaped sliding rail is installed on the inner wall of the front vibration disc, and a groove-shaped sliding rail is installed on the inner wall of the rear vibration disc. A swing frame is arranged above the workbench, a rotating rod is rotationally connected to the inner wall of the swing frame, and two sequencing wheels are fixedly connected to the outer surface of the rotating rod. According to the auxiliary mounting device for the U-shaped pins of the transformer framework, the pins and aggregate in the vibration disc can be conveyed to the groove-shaped sliding rail and the strip-shaped sliding rail through vibration by mounting the vibration disc, so that the pins and the aggregate can be tidily arranged on a machined part; the pins and the frameworks on the groove-shaped sliding rail and the strip-shaped sliding rail can be sorted, so that the pins and the frameworks can be arranged in order to keep contact, and the pins and the frameworks can be conveniently assembled by a machined part.

Description

Technical Field

[0001] This application relates to the field of transformer technology, specifically to an auxiliary installation device for U-shaped pins on a transformer frame. Background Technology

[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are the primary coil, the secondary coil, and the iron core (magnetic core). Its main functions include voltage transformation, current transformation, impedance transformation, isolation, and voltage stabilization (magnetic saturation transformer).

[0003] During the production process of transformers, a frame is usually installed inside. U-shaped pins are commonly used in the transformer frame to provide support for the winding of copper wires in the transformer, and also serve to conduct electricity and fix them. However, when installing the pins on the frame, because the pins are small and irregularly stacked, they are usually installed by workers, which is inefficient. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides a transformer bobbin U-shaped pin auxiliary installation device, which has advantages such as improved installation efficiency and solves the problems mentioned in the background technology.

[0005] To achieve the above objectives, this application provides the following technical solution: a transformer frame U-shaped pin auxiliary installation device, comprising two vibratory plates, a worktable on the left side of the two vibratory plates, a strip slide rail installed on the inner wall of the front vibratory plate, and a groove slide rail installed on the inner wall of the rear vibratory plate, a swing frame above the worktable, a rotating rod rotatably connected to the inner wall of the swing frame, two sorting wheels fixedly connected to the outer surface of the rotating rod, and a cylinder installed on the upper surface of the worktable, the output end of the cylinder being fixedly connected to the swing frame.

[0006] The above solution allows for the installation of a vibratory feeder, which uses vibration to transport the needles and aggregates within the feeder to the trough and strip guide rails, ensuring their neat arrangement at the workpiece.

[0007] A ratchet is fixedly connected to the outer surface of the rotating rod, and an elastic limiting member is fixedly connected to the inner wall of the swing frame. The elastic limiting member is in contact with the ratchet. The cooperation between the ratchet and the elastic limiting member allows the swing frame to remain stationary when it slides to the left, enabling it to arrange the skeleton and stitches neatly.

[0008] The outer surface of the strip slide rail is fixedly connected to a limit frame. The installation of the limit frame can limit the pin and prevent the pin from falling off during the conveying process.

[0009] The upper surface of the workbench is provided with a processing piece, and the upper surface of the workbench is fixedly connected with two sorting frames, and the strip-shaped slide rail and the groove-shaped slide rail are connected with the sorting frames close to them, and the installation of the sorting frame can limit the skeleton and the needle, so that they can be uniformly sorted into the sorting frame, and the accumulation of materials can be prevented from arching.

[0010] The upper surfaces of the two vibration discs are fixedly connected with support arms, and the strip-shaped slide rail and the groove-shaped slide rail are fixedly connected with the support arms close to them, and the installation of the support arm can transmit the vibration of the vibration disc to the strip-shaped slide rail, so that the needle can move along the strip-shaped slide rail and enter the sorting frame.

[0011] The two sorting wheels are made of rubber, and the sorting wheels made of rubber can sort the needle and the skeleton through the friction between the rubber wheel and the needle and the skeleton, so that the materials can be sorted neatly.

[0012] The outer surface of the swing frame is fixedly connected with two elastic ropes, and the other ends of the two elastic ropes are fixedly connected with the workbench, and the installation of the elastic rope can pull the swing frame, so that the sorting wheel can stably contact the needle and the skeleton, and the needle and the skeleton are sorted by the pushing of the cylinder.

[0013] The upper surface of the workbench is fixedly connected with a fixing frame, and the inner top wall of the fixing frame is provided with an infrared material detection module, and the installation of the infrared material detection module can detect the materials in the sorting frame, and when there is no material in the sorting frame, the signal is transmitted to the controller outside, so that the processing piece stops working under the control of the controller outside, avoiding empty processing.

[0014] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:

[0015] The auxiliary installation device for the U-shaped needle of the transformer skeleton can transport the needle and the aggregate in the vibration disc to the groove-shaped slide rail and the strip-shaped slide rail through vibration by installing the vibration disc, so that they can be neatly arranged at the processing piece, and the needle and the aggregate on the groove-shaped slide rail and the strip-shaped slide rail can be sorted by the swing of the swing frame, so that they can be neatly arranged and kept in contact, which is convenient for the processing piece to assemble them. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0017] Figure 2 It is a schematic diagram of the strip-shaped slide rail structure of the present application;

[0018] Figure 3 It is a schematic diagram of the sorting wheel structure of the present application;

[0019] Figure 4 The schematic diagram of the slot type slide rail structure of the present application.

[0020] In the figure:

[0021] 1, vibration disc; 2, workbench; 3, strip slide rail; 4, slot type slide rail; 5, swing frame; 6, rotating rod; 7, sorting wheel; 8, air cylinder; 9, ratchet wheel; 10, elastic limiting piece; 11, limiting frame; 12, processing piece; 13, sorting material frame; 14, supporting arm; 15, elastic rope; 16, fixed frame; 17, infrared material detection module. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0023] Please refer to Figure 1 , Figure 2 and Figure 3 , the auxiliary installation device for the U-shaped pin of the transformer framework in the embodiment includes two vibration discs 1, the left side of the two vibration discs 1 is provided with a workbench 2, the inner wall of the front vibration disc 1 is provided with a strip slide rail 3, the inner wall of the rear vibration disc 1 is provided with a slot type slide rail 4, the upper side of the workbench 2 is provided with a swing frame 5, the inner wall of the swing frame 5 is rotationally connected with a rotating rod 6, the outer surface of the rotating rod 6 is fixedly connected with two sorting wheels 7, the upper surface of the workbench 2 is provided with an air cylinder 8, the output end of the air cylinder 8 is fixedly connected with the swing frame 5, the pin and the aggregate in the vibration disc 1 can be conveyed to the slot type slide rail 4 and the strip slide rail 3 through vibration by installing the vibration disc 1, so that they can be arranged in order to the processing piece 12, the pin and the framework on the slot type slide rail 4 and the strip slide rail 3 can be sorted by the swing of the swing frame 5 through the installation of the sorting wheel 7, so that they can be arranged in order to keep in contact, which is convenient for the processing piece 12 to assemble them.

[0024] Please refer to Figure 1 , Figure 2 and Figure 3The outer surface of the rotating rod 6 is fixedly connected with a ratchet wheel 9, the inner wall of the swing frame 5 is fixedly connected with an elastic limiting piece 10, the elastic limiting piece 10 is in contact with the ratchet wheel 9, the cooperation of the installed ratchet wheel 9 and the elastic limiting piece 10 can keep the swing frame 5 stationary when it slides to the left side, so that it can arrange the skeleton and the needle, and can be sorted neatly, the outer surface of the strip-shaped slide rail 3 is fixedly connected with a limiting frame 11, the installation of the limiting frame 11 can limit the needle, so as to avoid falling off during the conveying process of the needle, the upper surface of the workbench 2 is provided with a processing piece 12, the upper surface of the workbench 2 is fixedly connected with two sorting material frames 13, the strip-shaped slide rail 3 and the groove-shaped slide rail 4 are connected with the sorting material frame 13 close to them, the installation of the sorting material frame 13 can limit the skeleton and the needle, so that they can be sorted evenly into the sorting material frame 13, and at the same time, the accumulation of materials can be prevented from arching.

[0025] Please refer to Figure 1 , Figure 2 and Figure 4 , the upper surfaces of the two vibration discs 1 are fixedly connected with support arms 14, the strip-shaped slide rails 3 and the groove-shaped slide rails 4 are fixedly connected with the support arms 14 close to them, the installation of the support arms 14 can transmit the vibration of the vibration disc 1 to the strip-shaped slide rail 3, so that the needle can move along the strip-shaped slide rail 3 and enter the sorting material frame 13, the two sorting wheels 7 are made of rubber, the sorting wheel 7 made of rubber can sort the needle and the skeleton by the friction between the rubber wheel and the needle and the skeleton, so that the materials can be sorted neatly, the outer surface of the swing frame 5 is fixedly connected with two elastic ropes 15, the other ends of the two elastic ropes 15 are fixedly connected with the workbench 2, the installation of the elastic ropes 15 can pull the swing frame 5, so that the sorting wheel 7 can stably contact the needle and the skeleton, and the needle and the skeleton are sorted by the pushing of the air cylinder 8, the upper surface of the workbench 2 is fixedly connected with a fixed frame 16, the inner top wall of the fixed frame 16 is provided with an infrared material detection module 17, the installation of the infrared material detection module 17 can detect the materials in the sorting material frame 13, can transmit a signal to the controller outside when there is no material in the sorting material frame 13, so that the processing piece 12 stops working under the control of the external controller, avoiding empty processing.

[0026] The auxiliary installation device for the U-shaped needle of the transformer skeleton in the embodiment can convey the needle and the aggregate in the vibration disc 1 to the groove-shaped slide rail 4 and the strip-shaped slide rail 3 by vibration through the installation of the vibration disc 1, so that they can be arranged neatly at the processing piece 12, the needle and the skeleton on the groove-shaped slide rail 4 and the strip-shaped slide rail 3 can be sorted by the swing of the swing frame 5 through the installation of the sorting wheel 7, so that they can be arranged neatly and kept in contact, which is convenient for the processing piece 12 to assemble them.

[0027] The working principle of the above embodiment is that when the needle and the skeleton are installed, two vibration discs 1 are started and the needle is transported to the strip-shaped slide rail 3 through vibration, the skeleton is transported to the groove-shaped slide rail 4, and the skeleton and the needle are transported to the sorting material frame 13 close to them through vibration, the needle can be limited through the installation of the limiting frame 11, so as to avoid falling when the angle of the needle changes, when the needle and the skeleton are transported to the sorting material frame 13, the cylinder 8 is started and the swing frame 5 is pushed to reciprocally slide on the two sorting material frames 13, when the swing frame 5 slides to the left, the plurality of sorting wheels 7 can be kept in a stationary state through the cooperation of the ratchet wheel 9 and the elastic limiting piece 10, and the skeleton and the needle are sorted through the friction of the sorting wheel 7, so that the skeleton and the needle can be uniformly arranged in the sorting material frame 13, when the swing frame 5 swings to the right, the sorting wheel 7 can rotate, which is convenient for the transportation of the skeleton and the needle, the installation of the sorting material frame 13 can limit the skeleton and the needle, so that they can be uniformly sorted into the sorting material frame 13, and the accumulation of materials can be prevented to avoid arching, in the process of swinging of the swing frame 5, the swing frame 5 can be pulled through the installation of the elastic rope 15, so that the sorting wheel 7 can stably contact the needle and the skeleton, and the needle and the skeleton are sorted through the pushing of the cylinder 8, the transported needle and skeleton can enter the processing piece 12 for combination, and in the process of processing, the materials in the sorting material frame 13 can be detected through the installation of the infrared material detection module 17, when there is no material in the sorting material frame 13, a signal can be transmitted to the controller outside to make the processing piece 12 stop working under the control of the controller outside, so as to avoid empty processing.

[0028] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0029] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for assisting installation of U-shaped pin of transformer skeleton, comprising two vibrating discs (1), characterized in that: The left side of two vibration discs (1) is equipped with a workbench (2), the inner wall of the front vibration disc (1) is installed with a strip-shaped slide rail (3), the inner wall of the rear vibration disc (1) is installed with a groove-shaped slide rail (4), the upper side of the workbench (2) is equipped with a swing frame (5), the inner wall of the swing frame (5) is rotationally connected with a rotating rod (6), the outer surface of the rotating rod (6) is fixedly connected with two sequencing wheels (7), the upper surface of the workbench (2) is installed with a cylinder (8), and the output end of the cylinder (8) is fixedly connected with the swing frame (5).

2. The device according to claim 1, characterized in that: The outer surface of the rotating rod (6) is fixedly connected with a ratchet wheel (9), the inner wall of the swing frame (5) is fixedly connected with an elastic limiting piece (10), and the elastic limiting piece (10) is in contact with the ratchet wheel (9).

3. The device according to claim 1, characterized in that: The outer surface of the strip-shaped slide rail (3) is fixedly connected with a limiting frame (11).

4. The device according to claim 1, characterized in that: The upper surface of the workbench (2) is installed with a processing piece (12), the upper surface of the workbench (2) is fixedly connected with two sequencing material frames (13), and the strip-shaped slide rail (3) and the groove-shaped slide rail (4) are connected with the sequencing material frame (13) close thereto.

5. The device for assisting the installation of U-shaped pins of a transformer skeleton according to claim 1, characterized in that: The upper surface of two vibration discs (1) is fixedly connected with a supporting arm (14), and the strip-shaped slide rail (3) and the groove-shaped slide rail (4) are fixedly connected with the supporting arm (14) close thereto.

6. The device for assisting the installation of U-shaped pins of a transformer skeleton according to claim 1, characterized in that: Both the sequencing wheels (7) are made of rubber.

7. The device for assisting the installation of U-shaped pins of a transformer skeleton according to claim 1, characterized in that: The outer surface of the swing frame (5) is fixedly connected with two elastic ropes (15), and the other ends of the two elastic ropes (15) are fixedly connected with the workbench (2).

8. The device according to claim 1, characterized in that: The upper surface of the workbench (2) is fixedly connected with a fixing frame (16), and the inner top wall of the fixing frame (16) is installed with an infrared material detection module (17).

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