Convenient-to-operate shaping machine for stainless steel product processing

By using an adjustable three-jaw chuck and internal support rod to fix stainless steel products in stainless steel product processing equipment, combined with the stability measures of hydraulic cylinders and limit shells, the problem of the equipment's inability to adjust the diameter was solved, achieving high-precision shaping and low scrap rate.

CN223603223UActive Publication Date: 2025-11-28LINYI XINHUAQIANG METAL PROD CO LTD
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Patent Information

Application Number
CN202423047213.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-28
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing stainless steel product processing equipment cannot be adjusted according to the diameter of the cylindrical semi-finished product, which causes the material to easily shift during the shaping process, affecting accuracy and stability and increasing the scrap rate.

Method used

The stainless steel product is fixed by an adjustable three-jaw chuck and internal support rod, and initially fixed by a hydraulic cylinder and pressure plate. The stability of the molding die is ensured by a limit shell and a distance adjustment mechanism, and the molding is performed by driving the rotating shaft through a drive motor.

Benefits of technology

It improves shaping accuracy and consistency, reduces scrap rate, reduces operational difficulty and labor intensity, and enhances production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223603223U_ABST
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Abstract

The utility model discloses a stainless steel product processing shaping machine convenient to operate, which comprises an operation table, a positioning assembly and a shaping assembly, upright posts are fixed at four corners of the top of the operation table, a sealing top is fixed at the top ends of the upright posts, the positioning assembly comprises a hydraulic cylinder and a first rotating shaft, a cylinder body of the hydraulic cylinder is fixed on the sealing top, and the first rotating shaft is fixed on the hydraulic cylinder. The output end of the hydraulic cylinder penetrates through the sealing top, the end of the hydraulic cylinder is rotationally connected with a pressing plate, a shaft body of the first rotating shaft is rotationally connected with the top of the operation table, a three-jaw chuck is fixed to the top end of the first rotating shaft, and an inner supporting rod is fixed to the outer side of a clamping jaw of the three-jaw chuck; a machine shell is slidably connected into the limiting shell, a distance adjusting mechanism is arranged between the machine shell and the limiting shell, a second rotating shaft is rotationally connected to one end of the machine shell, a shaping mold is fixed to the top end of the second rotating shaft, and driving mechanisms are installed at the bottoms of shaft bodies of the first rotating shaft and the second rotating shaft correspondingly.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to metal processing machinery technical field, concretely relates to a convenient operation's shaping machine for stainless steel product processing. BACKGROUND

[0002] In the processing of stainless steel products, the flanging treatment of cylindrical cup-shaped products is one of the common processes. After flanging treatment, in order to improve the aesthetic degree and avoid scratching hands at the flanging edge, it is usually necessary to carry out arc trimming shaping treatment on the flanging. The stainless steel arc shaping machine on the market currently adopts the direct up-down pressing mode when fixing the material, and this mode has a significant defect: it cannot be adjusted according to the diameter of the cylindrical semi-finished product. Due to the difference in the diameter of the cylinder, the material is prone to displacement during shaping, which not only affects the precision of shaping, but also leads to a high failure rate and a high scrap rate. In addition, due to the lack of effective positioning and fixing mechanism, the stability of the material during shaping is poor, which easily causes uneven shaping and affects the quality of the final product. Therefore, the utility model provides a convenient operation's shaping machine for stainless steel product processing, which can fix different diameter cylindrical cup-shaped stainless steel products, carry out flanging shaping, prevent displacement, and has the characteristics of convenient operation, high stability and easy adjustment, so as to improve the production efficiency and product quality and reduce the scrap rate.

[0003] For the problems in the related art, no effective solution has been proposed so far. CONTENT OF THE UTILITY MODEL

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a convenient operation's shaping machine for stainless steel product processing, comprising an operation table, a positioning assembly and a shaping assembly, the operation table top four corners are all fixed with stand columns, the stand column top is fixed with a top, the positioning assembly comprises a hydraulic cylinder and a first rotating shaft, the hydraulic cylinder body is fixed on the top, the hydraulic cylinder output end penetrates the top and is rotationally connected with a pressing plate at the end, the first rotating shaft shaft body is rotationally connected with the operation table top, the first rotating shaft top is fixed with a three-jaw chuck, the three-jaw chuck jaw outside is fixed with an inner support rod, the shaping assembly comprises a lifting support, the lifting support top is fixed with a limit shell, the limit shell inside is slidably connected with a machine shell, a distance adjusting mechanism is arranged between the machine shell and the limit shell, the machine shell one end is rotationally connected with a second rotating shaft, the second rotating shaft top is fixed with a shaping die, the first rotating shaft and the second rotating shaft shaft body bottom are all installed with a driving mechanism.

[0005] As a preferred technical scheme of the utility model, the pressing plate and the three-jaw chuck are arranged in a straight line.

[0006] As a preferred technical scheme of the utility model, the inner support rod outer side surface is arc structure, and the arc outer side surface is fixed with anti -skid rubber pad.

[0007] As a preferred technical scheme of the utility model, the distance adjusting mechanism includes baffle and hand screw bolt, the baffle is fixed on the top of the casing, the hand screw bolt screw thread section is connected with the one side of the limit casing through screw thread, and the tail end is rotationally connected with the baffle.

[0008] As a preferred technical scheme of the utility model, the driving mechanism includes driving motor, and the output end of two driving motors is respectively connected with the bottom of the shaft body of the first rotating shaft and the second rotating shaft through belt drive.

[0009] Compared with the prior art, the utility model has the advantages of:

[0010] By using adjustable three-jaw chuck and inner support rod, different diameter cylindrical stainless steel products can be fixed, ensuring that the material does not shift during shaping, thereby improving the shaping accuracy and consistency, and the overall structure is simple, convenient to operate, reducing material displacement and operation errors, thereby significantly reducing the scrap rate, reducing material waste and reducing production cost. BRIEF DESCRIPTION OF DRAWINGS

[0011] The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the specification, which is used together with embodiments of the utility model to explain the utility model, and does not constitute a limitation on the utility model.

[0012] Fig. 1 It is the front view of the utility model;

[0013] Fig. 2 It is the cross-sectional structure schematic view of operating platform and limit casing in the utility model;

[0014] Fig. 3 It is the top view of three-jaw chuck in the utility model;

[0015] In the drawing: 1, operating platform;2, stand;3, top;4, hydraulic cylinder;5, first rotating shaft;6, pressing plate;7, three-jaw chuck;8, inner support rod;9, lifting support;10, limit casing;11, casing;12, second rotating shaft;13, shaping mold;14, anti-skid rubber pad;15, baffle;16, hand screw bolt;17, driving motor. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor fall within the scope of protection of the utility model.

[0017] Embodiment

[0018] Please refer to Figs. 1-3 The utility model provides the following technical scheme: a convenient operation's shaping machine for stainless steel product processing, including operation platform 1, positioning assembly and shaping assembly, operation platform 1 top four corners are all fixed with stand 2, and stand 2 top is fixed with top 3, positioning assembly includes hydraulic cylinder 4 and first rotating shaft 5, and hydraulic cylinder 4 cylinder body is fixed on top 3, and the output end of hydraulic cylinder 4 penetrates top 3 and is connected with pressing plate 6 at the end, and first rotating shaft 5 shaft body is rotatably connected with operation platform 1 top, and first rotating shaft 5 top is fixed with three jaw chuck 7, and pressing plate 6 and three jaw chuck 7 are arranged in line, and the outer side of the claw of three jaw chuck 7 is fixed with inner support rod 8, and shaping assembly includes lifting support 9, and lifting support 9 top is fixed with limit shell 10, and limit shell 10 inside is slidably connected with machine shell 11, and distance adjusting mechanism is arranged between machine shell 11 and limit shell 10, and one end of machine shell 11 is rotatably connected with second rotating shaft 12, and second rotating shaft 12 top is fixed with shaping die 13, and the shaft body bottom of first rotating shaft 5 and second rotating shaft 12 is all installed with drive mechanism, in this embodiment scheme, using three jaw chuck 7 and inner support rod 8 can adapt to the fixing of stainless steel cylinder material of different diameters, ensure shaping accuracy and consistency, simple structure is easy to operate, reduce the scrap rate and material waste, reduce production cost. Hydraulic cylinder 4 and pressing plate 6 combination simplify material fixing and release, reduce the operation difficulty and labor intensity, improve work efficiency. Limit shell 10 and distance adjusting mechanism ensure the stability of the mould, avoid uneven shaping, improve product quality.

[0019] In order to increase the friction force of the inner support rod 8 and the cylindrical stainless steel product, in this embodiment, as a preferred technical solution of the utility model, the outer surface of the inner support rod 8 is arc-shaped, and the arc-shaped outer surface is fixed with a non-slip rubber pad 14.

[0020] In order to facilitate the adjustment of the position of the shaping die 13, in this embodiment, as a preferred technical solution of the utility model, the distance adjusting mechanism includes a baffle 15 and a hand screw bolt 16, the baffle 15 is fixed on the top of the machine shell 11, the hand screw bolt 16 is threadedly connected with one side of the limit shell 10, and the tail end is rotatably connected with the baffle 15.

[0021] In order to facilitate maintenance and ensure smooth transmission, reduce transmission noise, in the embodiment, as a preferred technical scheme of the utility model, the driving mechanism includes driving motor 17, two driving motor 17 output end respectively and first rotating shaft 5 and second rotating shaft 12 shaft body bottom are all through belt drive connection.

[0022] Three-jaw chuck 7 in the embodiment is the known technology widely used in daily life, which refers to the radial movement of three movable clamping jaws on the chuck body to clamp and position the workpiece.

[0023] Based on the technical scheme of the utility model, in the operation process, the cylindrical stainless steel product is sleeved on the outside of the clamping jaw of the three-jaw chuck 7. By adjusting the position of the clamping jaw of the three-jaw chuck 7, the clamping jaw drives the inner support rod 8 to contact the inner wall of the cylindrical product, and the product is preliminarily fixed. Then, the hydraulic cylinder 4 drives the pressing plate 6 to descend, and the bottom surface of the cylindrical stainless steel product is pressed. Then, the height of the shaping die 13 is adjusted by the lifting support 9, and the machine shell 11 is moved in the limiting shell 10 by hand screwing the bolt 16 and the baffle 15, so that the shaping die 13 gradually approaches and contacts the flanging part of the cylindrical product. Finally, the driving motor 17 drives the two rotating shafts through the belt and pulley, and drives the cylindrical stainless steel product and the shaping die 13 to rotate and shape.

[0024] Finally, it should be pointed out that: in the utility model, unless otherwise specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements or the interaction relationship between two elements, unless otherwise specified, the above-mentioned terms in the utility model can be understood according to the specific meaning of the above-mentioned terms in the utility model by the person skilled in the art.

[0025] The above is only the preferred embodiment of the utility model, and is not used to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, the skilled in the art can still modify the technical scheme recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A convenient-to-operate shaping machine for stainless steel product processing, comprising an operating table (1), a positioning assembly and a shaping assembly, characterized in that: The operating platform (1) top four corners are fixed with column (2), the column (2) top fixed with top (3), the positioning assembly includes hydraulic cylinder (4) and first rotating shaft (5), the hydraulic cylinder (4) cylinder fixed on top (3), the hydraulic cylinder (4) output end penetrates top (3) and end rotationally connected with pressure plate (6), the first rotating shaft (5) shaft body and operating platform (1) top rotationally connected, the first rotating shaft (5) top fixed with three jaw chuck (7), the three jaw chuck (7) jaw outside fixed with inner support rod (8), the shaping assembly includes lifting support (9), the lifting support (9) top fixed with limit shell (10), the limit shell (10) inside slidingly connected with machine shell (11), the machine shell (11) and limit shell (10) between be provided with distance adjusting mechanism, one end of the machine shell (11) rotationally connected with second rotating shaft (12), the second rotating shaft (12) top fixed with shaping mould (13), the first rotating shaft (5) and second rotating shaft (12) shaft body bottom are all installed with drive mechanism.

2. The shaping machine for stainless steel product processing according to claim 1, characterized in that: The pressure plate (6) and three jaw chuck (7) are arranged in line.

3. The shaping machine for stainless steel product processing according to claim 1, characterized in that: The inner support rod (8) outer side surface is arc structure, and the arc outer side surface is fixed with antiskid rubber pad (14).

4. The shaping machine for stainless steel product processing according to claim 1, characterized in that: The distance adjusting mechanism includes baffle (15) and hand screw bolt (16), the baffle (15) is fixed on the top of the machine shell (11), the hand screw bolt (16) threaded section and one side of the limit shell (10) are threadedly connected, and the tail end is rotationally connected with the baffle (15).

5. The machine for shaping stainless steel products according to claim 1, characterized in that: The drive mechanism includes drive motor (17), two drive motor (17) output end respectively and first rotating shaft (5) and second rotating shaft (12) shaft body bottom are all connected through belt transmission.