Micromotor leading-out wire foot-stepping welding machine

By designing a micro-motor lead wire foot-operated welding machine, which uses a foot-operated pressure mechanism and electrode assembly to achieve automated welding, the low efficiency caused by manual start-up buttons in existing technologies is solved, thereby improving welding efficiency and product quality.

CN223603631UActive Publication Date: 2025-11-28GUANGZHOU LANNENG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202520141984.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-11-28
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

Existing miniature welding machines require manual activation, resulting in low work efficiency.

Method used

Design a micro-motor lead wire foot-operated welding machine, including a foot pedal device. By employing conductive copper strip, guide rail slider, upper electrode assembly and lower electrode assembly, automated welding is achieved, eliminating the need for manual operation.

Benefits of technology

It improves welding efficiency and product quality, ensures accurate welding positions, enables the use of both hands and feet, and increases production efficiency and pass rate.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223603631U_ABST
    Figure CN223603631U_ABST
Patent Text Reader

Abstract

The utility model discloses a foot-stepping welding machine for a micromotor outgoing line, and relates to the technical field of welding machines. The micromotor outgoing line foot-operated welding machine comprises a foot-operated pressure mechanism, a pressure adjusting mechanism, an upper electrode assembly and a lower electrode assembly, the pressure adjusting mechanism is installed above the foot-operated pressure mechanism, the upper electrode assembly is fixed in front of the pressure adjusting mechanism, and the lower electrode assembly is installed on the foot-operated pressure mechanism. The pedal pressure mechanism comprises a transformer controller all-in-one machine, a vertical fixing plate is fixedly installed at the front end of the transformer controller all-in-one machine, a base is fixed to the lower end of the vertical fixing plate, a connecting rod is connected to the lower end of the base, and a height adjusting rod is assembled to the lower end of the connecting rod through a plug screw. The problems that most existing miniature up-down welding machines are started through buttons by hands, a person needs to start a button switch when placing or holding a welding line and a stator by hands on one side, and the working efficiency is low are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding machine technical field, concretely is a micro motor lead-out line foot pedal welding machine. BACKGROUND

[0002] In the micro motor manufacturing industry, the welding of lead-out lines is a crucial link. Traditionally, this step usually relies on manual operation, with workers using soldering irons or welding equipment for welding.

[0003] Referring to the patent entitled "Lead-out line welding machine" (publication number CN209374469U, application date 2019-01-24), the lead-out line welding machine includes a rack, a conveyor fixed to the rack, a long-side alignment assembly and a short-side alignment assembly arranged around the conveyor, a material feeding and straightening mechanism fixed to the rack, a leveling assembly arranged at the output end of the material feeding and straightening mechanism, a bus bar pulling mechanism arranged at the output end of the leveling assembly, a transplanting and grabbing mechanism and a welding mechanism fixed to the rack, and a protective cover arranged around the rack. The lead-out line welding machine is compact in structure and stable in operation, and can automatically weld bus bars to solar energy components with high efficiency.

[0004] Based on the above patent, the existing micro up-down welding machine is mostly started by hand button, and the person needs to put down or hold the welding wire and stator with one hand and then start the button switch, which is low in working efficiency. Therefore, the utility model provides a micro motor lead-out line foot pedal welding machine. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model provides a micro motor lead-out line foot pedal welding machine, which solves the problem of low working efficiency of the existing micro up-down welding machine, which is mostly started by hand button, and the person needs to put down or hold the welding wire and stator with one hand and then start the button switch.

[0006] To achieve the above purpose, the utility model is implemented by the following technical scheme: a micro motor lead-out line foot pedal welding machine, comprising a foot pedal pressure mechanism, a pressure adjusting mechanism, an upper electrode assembly, and a lower electrode assembly, the pressure adjusting mechanism is installed above the foot pedal pressure mechanism, the upper electrode assembly is fixed in front of the pressure adjusting mechanism, and the lower electrode assembly is installed on the foot pedal pressure mechanism, the foot pedal pressure mechanism comprises a transformer controller all-in-one machine, a vertical fixed plate is fixedly installed at the front end of the transformer controller all-in-one machine, a base is fixedly connected to the lower end of the vertical fixed plate, a connecting rod is connected to the lower end of the base, a height adjusting rod is connected to the lower end of the connecting rod through a plug screw group, and a foot pedal is installed on both sides of the lower end of the height adjusting rod.

[0007] Preferably, the first long guide rod is fixedly installed at the upper end of the base, a spring is sleeved outside the first long guide rod, a guide rail slider is installed at the top end of the first long guide rod, a display is fixedly installed at the upper end of the base, a pressure adjusting fixing seat connected with the guide rail slider is installed at the inner side of the vertical fixing plate, and a conductive copper belt is connected at the front end of the transformer controller all-in-one machine.

[0008] Preferably, the pressure adjusting mechanism comprises a pressure adjusting base fixedly installed at the side of the pressure adjusting fixing seat, an adjusting pipe is arranged at the upper end of the pressure adjusting base, and a hand screw handle is fixedly connected at the upper end of the adjusting pipe.

[0009] Preferably, a flat key is arranged at the rear part of the pressure adjusting base, a small guide rod and a limiting block are installed at the front end of the pressure adjusting base, a bearing is installed at one end of the limiting block, a second long guide rod is fixedly connected at the lower end of the pressure adjusting base, and a groove type photoelectricity is installed at the rear part of the pressure adjusting base.

[0010] Preferably, the upper electrode assembly comprises an upper electrode base plate connected to the lower part of the second long guide rod, an insulating sleeve is sleeved outside the second long guide rod, a copper connecting plate is fixedly installed at one side of the upper electrode base plate, an upper electrode upper pressing plate and an upper electrode lower pressing plate are installed at the front end of the upper electrode base plate, and an upper electrode is connected at the lower end of the upper electrode lower pressing plate.

[0011] Preferably, the lower electrode assembly comprises a lower electrode fixing plate fixedly installed at the upper end of the base, a lower electrode adjusting plate is connected to the upper part of the lower electrode fixing plate, a lower electrode seat is connected to the upper end of the lower electrode adjusting plate, a lower electrode copper plate is fixedly installed at the rear end of the lower electrode seat, a lower electrode pressing plate is fixedly installed at the front end of the lower electrode seat, and a lower electrode is installed at the upper part of the lower electrode seat and the lower electrode pressing plate.

[0012] Beneficial effects

[0013] The micro motor lead wire foot pedal welding machine has the following beneficial effects compared with the prior art:

[0014] 1. The micro motor lead wire foot pedal welding machine, through the pedal pressing force mechanism, the connecting rod mechanism moves downward, the upper electrode assembly is pressed to the lower electrode assembly, the manual button pressing operation is saved, the hands and feet are used together to improve the work efficiency, the manual operation of positioning the customer stator and the welding wire is saved, the hands and feet are used together to realize the efficient work mode, the pressure adjusting mechanism is arranged, the pressure between the electrodes can be adjusted according to the welding requirements of different products, the welding quality and product appearance are ensured, the transformer controller all-in-one machine is used to improve the stability of the welding process and the accuracy of energy application, the production efficiency and the qualified rate are further improved, the reasonable structure design and the function configuration of the micro motor lead wire foot pedal welding machine are realized, the efficient and stable welding operation is realized, and the requirements of customers on the welding quality of the micro motor lead wire are met. Attached Figure Description

[0015] Figure 1 This is a three-dimensional appearance schematic diagram of the present utility model;

[0016] Figure 2 This is a schematic diagram of the integrated transformer controller of this utility model;

[0017] Figure 3 This is a schematic diagram of the pressure regulating mechanism of this utility model;

[0018] Figure 4 This is a schematic diagram of the upper electrode assembly structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the lower electrode assembly structure of this utility model.

[0020] In the diagram: 1-Foot pedal pressure mechanism, 11-Transformer controller integrated unit, 12-Base, 13-Connecting rod, 14-Hole screw, 15-Height adjustment rod, 16-Foot pedal, 17-Spring, 18-First long guide rod, 19-Guide rail slider, 110-Display, 111-Vertical fixing plate, 112-Pressure adjustment fixing seat, 113-Conductive copper strip, 2-Pressure adjustment mechanism, 21-Pressure adjustment base, 22-Adjusting tube, 23-Hand-tightening handle, 24- 25-Small guide rod, 26-Bearing, 27-Limiting block, 28-Second long guide rod, 29-Slotted photoelectric sensor, 3-Upper electrode assembly, 31-Copper connecting plate, 32-Upper electrode base plate, 33-Insulating sleeve, 34-Upper electrode upper pressure plate, 35-Upper electrode lower pressure plate, 36-Upper electrode, 4-Lower electrode assembly, 41-Lower electrode fixing plate, 42-Lower electrode adjusting plate, 43-Lower electrode seat, 44-Lower electrode copper plate, 45-Lower electrode, 46-Lower electrode pressure plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-5The utility model provides a technical scheme: a micro motor lead-out line foot -operated welding machine, including foot pressure mechanism 1, pressure regulating mechanism 2, upper electrode subassembly 3 and lower electrode subassembly 4, pressure regulating mechanism 2 is installed at the top of foot pressure mechanism 1, upper electrode subassembly 3 is fixed at the front of pressure regulating mechanism 2, lower electrode subassembly 4 is installed on foot pressure mechanism 1, foot pressure mechanism 1 includes transformer controller all -in -one 11, transformer controller all -in -one 11 front end fixed mounting has vertical fixed plate 111, vertical fixed plate 111 lower end is fixed with base 12, and base 12 lower end is connected with connecting rod 13, and connecting rod 13 lower end is connected with height adjusting rod 15 through the screw 14 group, and height adjusting rod 15 lower end both sides are installed with footboard 16, and base 12 upper end fixed mounting has first long guide rod 18, and first long guide rod 18 outside sleeve has spring 17, and first long guide rod 18 top end is installed with guide rail sliding block 19, and base 12 upper end fixed mounting has display 110, and vertical fixed plate 111 inner side installs with the pressure regulating fixed seat 112 of guide rail sliding block 19 connection, and transformer controller all -in -one 11 front end is connected with conductive copper band 113.

[0023] In the embodiment, the pressure regulating mechanism 2 includes a pressure regulating base 21 fixedly installed on the side of the pressure regulating fixed seat 112, the pressure regulating base 21 is provided with an adjusting pipe 22 at the upper end, the adjusting pipe 22 is fixedly connected with a hand screw knob 23 at the upper end, the pressure regulating base 21 is provided with a flat key 24 at the rear, the pressure regulating base 21 is provided with a small guide rod 25 and a limiting block 27 at the front end, the limiting block 27 is provided with a bearing 26 at one end, the pressure regulating base 21 is fixedly connected with a second long guide rod 28 at the lower end, and the pressure regulating base 21 is provided with a groove photoelectric sensor 29 at the rear; with the downward movement of the connecting rod mechanism of the foot pressure mechanism 1, the upper electrode subassembly 3 stably descends along the guide rail sliding block 19 through the second long guide rod 28 under the action of the pressure regulating mechanism 2, and the adjusting pipe 22 and the hand screw knob 23 in the pressure regulating mechanism 2 can adjust the descending speed and the pressure of the upper electrode subassembly 3.

[0024] In the embodiment, the upper electrode subassembly 3 includes an upper electrode base plate 32 connected to the lower part of the second long guide rod 28, and the second long guide rod 28 is sleeved with an insulating sleeve 33 outside, the upper electrode base plate 32 is fixedly provided with a copper connecting plate 31 at one side, the upper electrode base plate 32 is provided with an upper electrode upper pressing plate 34 and an upper electrode lower pressing plate 35 at the front end, and the upper electrode lower pressing plate 35 is connected with an upper electrode 36 at the lower end; the upper electrode upper pressing plate 34 and the upper electrode lower pressing plate 35 press the upper electrode 36 to the customer product which has been positioned, at the same time of electrode pressing, the transformer controller all-in-one machine 11 supplies power to the upper and lower electrodes through the conductive copper band 113, and generates discharge phenomenon.

[0025] In this embodiment, the lower electrode assembly 4 includes a lower electrode fixed plate 41 fixedly installed on the upper end of the base 12, a lower electrode adjusting plate 42 connected to the upper part of the lower electrode fixed plate 41, a lower electrode seat 43 connected to the upper end of the lower electrode adjusting plate 42, a lower electrode copper plate 44 fixedly installed on the rear end of the lower electrode seat 43, a lower electrode pressing plate 46 fixedly installed on the front end of the lower electrode seat 43, and a lower electrode 45 installed on the upper part of the lower electrode seat 43 and the lower electrode pressing plate 46; the lower electrode seat 43 and the lower electrode 45 in the lower electrode assembly 4 are used for positioning the customer product, so as to ensure the accuracy of the welding position.

[0026] Meanwhile, the contents not described in detail in the specification all belong to the prior art known by those skilled in the art.

[0027] In operation, the lower electrode seat 43 and the lower electrode 45 in the lower electrode assembly 4 are used for positioning the customer product, so as to ensure the accuracy of the welding position, and meanwhile, the upper electrode assembly 3 and the upper electrode 36 are in a state of being ready to be pressed; when the operator steps on the foot pedal 16, the foot pedal 16 transmits the pressure to the base 12 of the foot pedal pressure mechanism 1 through the height adjusting rod 15 and the connecting rod 13, so as to trigger the whole welding process; with the downward movement of the connecting rod mechanism of the foot pedal pressure mechanism 1, the upper electrode assembly 3 stably descends along the guide rail sliding block 19 through the second long guide rod 28 under the action of the pressure adjusting mechanism 2; the adjusting pipe 22 and the hand screw handle 23 in the pressure adjusting mechanism 2 can adjust the descending speed and the pressure of the upper electrode assembly 3, so as to ensure that the pressure is moderate during welding; meanwhile, the upper electrode upper pressing plate 34 and the upper electrode lower pressing plate 35 press the upper electrode 36 towards the customer product which has been positioned; at the same time of pressing the electrode, the transformer controller all-in-one machine 11 supplies power to the upper and lower electrodes through the conductive copper belt 113, so as to generate the discharge phenomenon and complete the welding process; the display 110 can display the welding parameters and the state, so as to facilitate monitoring and adjustment; after the welding is completed, the operator releases the foot pedal 16, and the combination of the spring 17 and the first long guide rod 18 resets the foot pedal pressure mechanism 1, and the upper electrode assembly 3 rises in preparation for the next welding; the groove type photoelectric sensor 29 and other sensors can monitor the mechanism state, so as to ensure the safe reset;

[0028] Through the above working principle, the micro motor lead wire foot pedal welding machine realizes the automatic welding process, eliminates the action of operating the button while positioning the customer stator and the welding line by hand, improves the work efficiency and the qualification rate, and ensures the appearance and consistency of the customer product.

[0029] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0030] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A micro-electromechanical device wire-bonding machine, characterized by: The utility model provides a kind of foot pressure mechanism (1), pressure regulating mechanism (2), upper electrode assembly (3) and lower electrode assembly (4), the pressure regulating mechanism (2) is installed above foot pressure mechanism (1), upper electrode assembly (3) is fixed in front of pressure regulating mechanism (2), lower electrode assembly (4) is installed on foot pressure mechanism (1), the foot pressure mechanism (1) includes transformer controller integrated machine (11), vertical fixed plate (111) is fixedly installed in the front end of transformer controller integrated machine (11), the lower end of vertical fixed plate (111) is fixed with base (12), and the lower end of base (12) is connected with connecting rod (13), the lower end of connecting rod (13) is connected with height adjusting rod (15) by screwing screw (14), the lower end of height adjusting rod (15) is installed with footboard (16) on both sides.

2. A micro electro mechanical system (MEMS) wire bonding machine according to claim 1, wherein: The upper end of base (12) is fixedly installed with first long guide rod (18), and spring (17) is sleeved outside first long guide rod (18), and guide rail sliding block (19) is installed at the top of first long guide rod (18), the upper end of base (12) is fixedly installed with display (110), the inner side of vertical fixed plate (111) is installed with pressure regulating fixed seat (112) connected with guide rail sliding block (19), and transformer controller integrated machine (11) is connected with conductive copper band (113) in front end.

3. A micro-motor lead wire kick-welding machine according to claim 2, characterized in that: The pressure regulating mechanism (2) includes pressure regulating base (21) fixedly installed on the side of pressure regulating fixed seat (112), the upper end of pressure regulating base (21) is provided with adjusting pipe (22), and the upper end of adjusting pipe (22) is fixedly connected with hand screw handle (23).

4. A micro electro mechanical system (MEMS) wire bonding machine according to claim 3, wherein: The rear part of pressure regulating base (21) is provided with flat key (24), and small guide rod (25) and limit block (27) are installed at the front end of pressure regulating base (21), one end of limit block (27) is installed with bearing (26), the lower end of pressure regulating base (21) is fixedly connected with second long guide rod (28), and groove type photoelectric (29) is installed at the rear part of pressure regulating base (21).

5. A micro-motor lead wire kick-welding machine according to claim 4, characterized in that: The upper electrode assembly (3) includes upper electrode bottom plate (32) connected to the lower part of second long guide rod (28), and insulating sleeve (33) is sleeved outside second long guide rod (28), one side of upper electrode bottom plate (32) is fixed with copper connecting plate (31), and upper electrode upper pressing plate (34) and upper electrode lower pressing plate (35) are installed at the front end of upper electrode bottom plate (32), the lower end of upper electrode lower pressing plate (35) is connected with upper electrode (36).

6. A micro electro mechanical system (MEMS) wire bonding machine according to claim 1, wherein: The lower electrode assembly (4) includes lower electrode fixed plate (41) fixedly installed on the upper end of base (12), the upper part of lower electrode fixed plate (41) is connected with lower electrode adjusting plate (42), and the upper end of lower electrode adjusting plate (42) is connected with lower electrode seat (43), the rear end of lower electrode seat (43) is fixed with lower electrode copper plate (44), and the front end of lower electrode seat (43) is fixed with lower electrode pressing plate (46), and lower electrode (45) is installed on the upper part of lower electrode seat (43) and lower electrode pressing plate (46).

Citation Information

Patent Citations

  • Lead-out wire welding machine

    CN209374469U