The invention discloses an integrated punch forming control method and
system for a DC (
direct current)
micromotor brush carrier, and relates to the technical field of punch
forming processes, and the method comprises the steps: inputting 3D (three-dimensional) data, building structure partition results in a partition manner, mapping process parameters to each structure partition, and configuring an independent error evaluation objective function; an initial parameter set is established in combination with batch
material data, partition optimization is carried out on the basis of the initial parameter set, a global parameter optimization result is generated through global fusion, and integrated punch forming control is achieved. The technical problems that a traditional
stamping control method is difficult to adapt to the complex structure of the motor
brush holder, material difference and partition precision requirements, parameters of all regions cannot be accurately controlled, the forming quality is unstable, the motor performance is affected, and the high-precision manufacturing requirement of the motor is difficult to meet are solved, and the purposes of accurate control over integrated
stamping forming, high precision and high reliability are achieved. And the
stamping precision and quality stability of the
brush carrier are improved, the requirements for material differences and partition precision are met, and the technical effect of the high-precision manufacturing requirement of a motor is met.