Camera adjusting device for symmetrical position detection

By designing a camera adjustment device for symmetrical position detection, the problem of low camera utilization in hard disk head testing was solved, enabling multi-directional adjustment and switching of the camera between multiple vision testing stations, thereby improving production efficiency.

CN223613423UActive Publication Date: 2025-11-28SHENZHEN KAIFA TECH
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Patent Information

Application Number
CN202423056686.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-28
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

In existing technologies, testing hard drive heads requires a separate camera for each product, resulting in low camera utilization and high costs.

Method used

Design a camera adjustment device for symmetrical position detection, including a shooting height adjustment mechanism that can adjust the vertical height, a translation mechanism that can move in the left and right direction, a shooting distance adjustment mechanism that can adjust the front and back direction, and a rotation mechanism that can rotate the shooting angle, so as to realize multi-directional adjustment and switching of the camera between two visual testing stations.

Benefits of technology

This technology enables the simultaneous application of a single camera to two vision testing stations, improving production efficiency. By adjusting the shooting height, distance, and angle, dual-station testing is achieved.

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Abstract

A camera adjusting device for symmetrical position detection comprises a shooting height adjusting mechanism capable of adjusting the vertical height, a translation mechanism capable of moving left and right, a shooting distance adjusting mechanism capable of adjusting the position in the front-back direction, and a rotating mechanism capable of adjusting the shooting angle. The camera is fixed on the vertical position adjusting mechanism so as to adjust the shooting height along with the vertical position adjusting mechanism, the shooting height adjusting mechanism is installed on the shooting distance adjusting mechanism so as to adjust the shooting distance along with the shooting height adjusting mechanism, and the shooting distance adjusting mechanism is installed on the rotating mechanism so as to adjust the shooting angle along with the rotating mechanism. The rotating mechanism is mounted on the translation mechanism so as to realize movement switching between the two visual testing stations; therefore, one camera can be simultaneously applied to two vision testing stations, and the front, back, left and right positions, the shooting height and the shooting angle of the camera can be adjusted, so that double-station vision testing can be realized, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to hard disk head test field especially, and it relates to a symmetrical position detection camera adjusting device. BACKGROUND

[0002] Hard disk head is the key component of reading and writing work to the disk in the hard disk, and is one of the most precise parts in the hard disk. In order to improve the test efficiency, multiple products can be tested at the same time, but the current test scheme needs to provide a separate camera for the test of each product, and the utilization rate of the camera is low.

[0003] The above information disclosed in the background section is only included to enhance the understanding of the background of the present disclosure, and therefore can contain information that does not form prior art known to those of ordinary skill in the art at the present time. UTILITY MODEL CONTENT

[0004] The technical problem to be solved by the utility model is to provide a symmetrical position detection camera adjusting device in view of the above defects of the prior art.

[0005] The utility model adopts the technical scheme in the technical problem: construct a kind of symmetrical position detection camera adjusting device, it can be applied to the two visual test stations of hard disk head, two visual test stations are separated and symmetrically arranged along left and right, the device includes: the shooting height adjusting mechanism of adjustable vertical height, the translation mechanism of movable along left and right direction, the shooting distance adjusting mechanism of adjustable position in front and back direction, the rotation mechanism of adjustable shooting angle along the vertical direction of rotation center;

[0006] The camera is fixed on the vertical position adjusting mechanism along the front and back direction to adjust the shooting height, the shooting height adjusting mechanism is installed on the shooting distance adjusting mechanism to adjust the front and back shooting distance, the shooting distance adjusting mechanism is installed on the rotation mechanism to adjust the shooting angle, and the rotation mechanism is installed on the translation mechanism to realize the movement switching between the two visual test stations along the left and right directions.

[0007] Further, in the symmetrical position detection camera adjusting device, the device further includes a fixed base and two limit pieces, the rotation mechanism includes a rotating plate, and the rotating plate is rotatably installed on the translation mechanism.

[0008] Two limit pieces are fixed on the fixed base and separated along left and right, the rotating plate is located between the two limit pieces, and the limit piece is used to push the rotating plate to rotate when the rotating plate is translated along left / right to contact itself.

[0009] Further, the translation mechanism includes a sliding table air cylinder and a horizontal bearing block, the horizontal bearing block is horizontally installed on the sliding table of the sliding table air cylinder, and the rotating mechanism includes a rotating plate, and the rotating plate is rotatably installed on the top of the horizontal bearing block.

[0010] Further, the horizontal bearing block is provided with two elastic members capable of stretching and contracting in the left-right direction on the rear side, the rotating plate is provided with a first stop block in protrusion for always being in contact with the elastic members, and the two elastic members are oppositely arranged on the left and right sides of the first stop block to press the first stop block so that the rotating plate is kept stationary.

[0011] Further, the elastic member is a spring plunger, and the compression head of the spring plunger is in abutment with the first stop block.

[0012] Further, the first stop block is protruded on the rear side of the bottom of the rotating plate, a second stop block for being in contact with the limiting members is protruded on the front side of the bottom of the rotating plate, and the second stop block is oppositely arranged with the two limiting members in the left-right direction.

[0013] Further, the rotating plate is rotatably installed on the horizontal bearing block through a bearing in the center.

[0014] Further, the camera adjusting device for symmetry position detection further comprises two hydraulic buffers, a third stop block is protruded on the front side of the sliding table of the sliding table air cylinder, two fixed blocks are arranged on the fixed base, and the limiting members are screws threadedly installed on the fixed blocks in the left-right direction.

[0015] The two fixed blocks are fixedly installed on the two ends of the guide rail of the sliding table air cylinder, the two hydraulic buffers are oppositely installed on the two fixed blocks, the third stop block is oppositely arranged with the two hydraulic buffers, and the hydraulic buffers are used for being in contact with the third stop block to realize buffering before the limiting members support the rotating plate.

[0016] Further, the photographing distance adjusting mechanism comprises a bottom plate, a first vertical plate and locking screws, the first vertical plate is vertically connected to the top of the bottom plate, the bottom plate is horizontally arranged on the rotating plate, a first installation groove in the front-rear direction is formed in the left and / or right side of the bottom plate, a first locking hole is formed in the rotating plate, and the locking screws are connected with the first installation groove and the first locking hole.

[0017] Further, in the symmetrical position detection camera adjusting device, the shooting height adjusting mechanism comprises a supporting frame and locking bolts, the camera is mounted on the supporting frame, a sliding groove extending in the vertical direction is formed on the first vertical plate, the first vertical plate is connected with a first protrusion, the supporting frame is connected with a second protrusion, the second protrusion is slid into the sliding groove from the top opening of the sliding groove and is located directly above the first protrusion, the first protrusion is provided with a second mounting groove penetrating in the up-down direction, the second protrusion is provided with a second locking hole penetrating in the up-down direction, the locking hole is locked with the locking bolt and the locking bolt also penetrates through the second mounting groove, and the nut of the locking bolt is placed on the first protrusion, so that the height of the second protrusion relative to the first protrusion can be adjusted by adjusting the position of the nut on the locking bolt.

[0018] The symmetrical position detection camera adjusting device has the following beneficial effects: the camera can be adjusted in multiple directions (XYZθ) such as left-right, front-back, vertical and angle directions, so that one camera can be applied to two visual test stations and used alternately between the two visual tests, and the shooting height, distance and angle of the camera can be adjusted, that is, the symmetrical position detection camera adjusting device can realize double-station testing and improve production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only embodiments of the present application, and other drawings can also be obtained by the provided drawings without creative labor for those skilled in the art:

[0020] Figure 1 is the application scene schematic diagram of the symmetrical position detection camera adjusting device of the present application;

[0021] Figure 2 is the side view angle schematic diagram of the symmetrical position detection camera adjusting device of the present application;

[0022] Figure 3 is the back view angle schematic diagram of the symmetrical position detection camera adjusting device of the present application;

[0023] Figure 4 is the sectional view of the symmetrical position detection camera adjusting device of the present application;

[0024] Figure 5 is the front view angle comparison schematic diagram of the state of the symmetrical position detection camera adjusting device of the present application being put into two visual test stations;

[0025] Figure 6 is the top view angle contrast schematic view of the state of the camera adjustment device of the symmetry position detection of the utility model is put into two vision test stations;

[0026] In the drawings, various reference signs refer to:

[0027] 11, fixed base; 12, fixed block; 13, hydraulic buffer; 14, limiting piece; 21, guide rail of sliding table cylinder; 22, sliding table of sliding table cylinder; 23, horizontal bearing block; 24, third stop block; 25, elastic piece mounting lug; 26, elastic piece; 31, rotating plate; 32, second stop block; 33, first stop block; 34, bearing; 41, bottom plate; 411, first mounting groove; 42, first vertical plate; 43, first protrusion; 51, support bracket; 52, second protrusion; 53, locking bolt; 54, nut. DETAILED DESCRIPTION

[0028] In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The drawings show the typical embodiments of the utility model. However, the utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive. It should be understood that the embodiments of the utility model and the specific features in the embodiments are detailed descriptions of the technical solutions of the application, and not limitations of the technical solutions of the application. In the case of no conflict, the technical features in the embodiments of the utility model and the embodiments can be combined with each other.

[0029] The test of the product generally has multiple stations, such as vision test station, electrical test station, code scanning station, feeding and discharging station. In order to realize the switching of the product between multiple stations in a suitable space, some test systems propose that a turntable can be used to run with the product to different stations for testing. The utility model proposes that between two adjacent test systems, a same camera is used to participate in the vision test of the two test systems, so the camera needs to be moved between the two vision test stations. Figure 1 When two products are in the respective vision test stations, the camera needs to be adjusted in angle when moving to the two vision test stations and shooting.

[0030] Referring to Figures 2-3The camera adjusting device for symmetry position detection of the embodiment comprises a shooting height adjusting mechanism with adjustable vertical height, a translation mechanism movable along left-right direction, a shooting distance adjusting mechanism with adjustable position in front-back direction, and a rotation mechanism with adjustable shooting angle and rotation center in vertical direction. The two visual testing stations are symmetrically arranged along left-right direction. The camera is fixed in the vertical position adjusting mechanism in front-back direction (i.e. the lens of the camera faces front or back direction) to adjust the shooting height, the shooting height adjusting mechanism is installed on the shooting distance adjusting mechanism to adjust the shooting distance, the shooting distance adjusting mechanism is installed on the rotation mechanism to adjust the shooting angle, and the rotation mechanism is installed on the translation mechanism to realize the movement switching between the two visual testing stations along left-right direction.

[0031] In the embodiment, the left-right direction can be understood as X-axis direction, the front-back direction can be understood as Y-axis direction, the vertical height direction is the up-down direction, i.e. the vertical direction or Z-axis direction, and the rotation direction of the rotation mechanism is the placement angle θ in XY plane.

[0032] Specifically, the rotation mechanism comprises a rotation plate 31 and a bearing 34, the translation mechanism comprises a slide cylinder and a horizontal bearing block 23, the shooting distance adjusting mechanism comprises a bottom plate 41, a first vertical plate 42 and locking screws, and the shooting height adjusting mechanism comprises a supporting frame 51 and locking bolts 53. The device further comprises a fixed base 11, two fixed blocks 12, two limiters 14 and two hydraulic buffers 13.

[0033] The fixed base 11 is provided with two fixed blocks 12 on the upper surface, the guide rail 21 of the slide cylinder extends along left-right direction and is fixed on the upper surface of the fixed base 11, and the two fixed blocks 12 are fixedly installed on both ends of the guide rail 21 of the slide cylinder. The slide table 22 of the slide cylinder is located on the top of the guide rail 21 and is in sliding fit with the guide rail 21. The horizontal bearing block 23 is a rectangular block with a certain thickness, which is horizontally installed on the slide table 22 of the slide cylinder.

[0034] The rotation plate 31 is rotatably installed on the top of the horizontal bearing block 23. Specifically, the rotation plate 31 is substantially a rectangular plate structure, which is rotatably installed on the top of the horizontal bearing block 23. Figure 4The rotating plate 31 is rotatably installed on the horizontal bearing block 23 through a bearing 34. The axis of the bearing 34 is along the thickness direction of the rotating plate 31 and the horizontal bearing block 23. A bearing mounting hole is formed in the center of the horizontal bearing block 23. The bearing 34 is rotatably installed in the bearing mounting hole. The top of the bearing 34 is assembled into the rotating plate 31. The bottom of the bearing 34 is prevented from being detached by a bearing fixing plate. Bolts pass through the rotating plate 31, the bearing 34 and the bearing fixing plate from the top of the rotating plate 31, thereby fixing the bearing 34 and the rotating plate 31 together.

[0035] Two limiting members 14 are fixed on the two fixed blocks 12 on the fixed base 11 along the left-right direction. The rotating plate 31 is located between the two limiting members 14. The limiting members 14 are used to stop the rotating plate 31 when the rotating plate 31 moves to contact itself, so as to rotate the rotating plate 31. In this embodiment, the limiting member 14 is a screw which is screwed on the fixed block 12 along the left-right direction and protrudes from the inner side of the fixed block 12. The inner side refers to the side facing the opposite fixed block 12. The longer the protruding length of the screw is, the larger the rotating angle of the rotating plate 31 is. Therefore, the rotating angle of the rotating plate 31 can be adjusted by adjusting the protruding length of the screw.

[0036] The horizontal bearing block 23 is provided with two elastic members 26 which can be extended and retracted along the left-right direction. The rotating plate 31 is provided with a first stop block 33 which is always in contact with the elastic members 26. The two elastic members 26 are arranged on the left and right sides of the first stop block 33, so as to press the first stop block 33 from the left and right directions, thereby keeping the rotating plate 31 stationary. Specifically, the elastic member 26 is a spring plunger. The compression head of the spring plunger is in contact with the first stop block 33. The bottom of the horizontal bearing block 23 is provided with a pair of elastic member mounting ears 25. Each elastic member mounting ear 25 is provided with a spring plunger. The compression head of the spring plunger is in contact with the first stop block 33.

[0037] In this embodiment, the first stop block 33 is arranged on the bottom of the rotating plate 31 and located at the rear side of the middle position. The first stop block 33 is located between the two elastic member mounting ears 25 and is arranged opposite to the two elastic member mounting ears 25 along the left-right direction. A second stop block 32 is arranged on the bottom of the rotating plate 31 and located at the front side of the middle position. The second stop block 32 is located between the two limiting members 14 and is arranged opposite to the two limiting members 14 along the left-right direction.

[0038] Preferably, a third stop 24 is horizontally protruding from the front side of the slide 22 of the slide cylinder, and two hydraulic buffers 13 are installed facing each other on the two fixed blocks 12. The third stop 24 is respectively positioned opposite to the two hydraulic buffers 13. The hydraulic buffers 13 are used to contact the third stop 24 to achieve buffering before the limiting member 14 is pressed against the rotating plate 31.

[0039] Continue to refer to Figures 2-3 The first upright plate 42 is vertically connected to the top of the base plate 41, and the base plate 41 is placed flat on the rotating plate 31 and locked thereto. A set of first mounting grooves 411 are formed along the left and / or right sides of the base plate 41 in the front-back direction. A set of first locking holes are formed in the rotating plate 31. Locking screws pass through the first mounting grooves 411 and connect to the first locking holes. The position of the base plate 41 in the front-back direction, i.e., the front-back position, can be adjusted by adjusting the position of the locking screws in the first mounting grooves 411.

[0040] The camera is mounted on the support frame 51, which includes a horizontal plate, a second vertical plate, and a third vertical plate. The second vertical plate extends vertically downward from the right side of the horizontal plate, and the third vertical plate extends vertically upward from the left side of the horizontal plate. The camera rests on the horizontal plate and is fixed to the third vertical plate. A vertical groove is formed on the first vertical plate 42, extending through to the top of the first vertical plate 42. The second vertical plate is back-to-back with the first vertical plate 42. A second protrusion 52 is connected to the side of the second vertical plate facing the first vertical plate 42, and a first protrusion 43 is connected to the side of the first vertical plate 42 away from the second vertical plate near the blind end of the groove. The second protrusion slides into the groove from the top opening of the groove and is located directly above the first protrusion. The first protrusion 52 has a second mounting groove that runs vertically through it, and the second protrusion 52 has a second locking hole that runs vertically through it. The locking bolt 53 is locked with the second locking hole and also passes through the second mounting groove with a gap. The nut 54 of the locking bolt 53 rests on the first protrusion 43. The height of the second protrusion 52 relative to the first protrusion 43 is adjusted by adjusting the position of the nut on the locking bolt 53.

[0041] The working principle of this embodiment is as follows:

[0042] 1. When testing the product on the left, the slide cylinder moves to the left, and the camera moves to the left, as shown. Figure 5 (a) and Figure 6 In (a), the screw on the left side hits the rotating plate 31, the spring plunger on the right side behind is compressed, and the camera rotates to the preset angle.

[0043] 2、During operation, the left and right spring plungers at the back press the rotating plate 31 from the left and right sides, keeping the camera from moving;

[0044] 3、When the right product is to be tested, the slide table cylinder moves to the right, and the camera moves to the right, as shown in (b) of FIG. 6 and (b) of FIG. 7, the screw at the right side pushes the rotating plate 31, and the spring plunger at the left side at the back is compressed, and the camera rotates to the preset angle. Figure 5 Figure 6

[0045] In summary, the symmetrical position detection camera adjusting device has the following beneficial effects: the symmetrical position detection camera adjusting device can be adjusted in the left-right direction, the front-back direction, the vertical direction and the angle multidirectional (XYZθ), so that one camera can be applied to two visual test stations simultaneously, and the camera can be adjusted in the shooting height, the shooting distance and the shooting angle, and the symmetrical position detection camera adjusting device can realize double-station testing and improve the production efficiency.

[0046] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can also be present. As used herein the terms "vertical", "horizontal", "left", "right" and similar terms are used for explanation purposes only. The term "and / or", as used herein, includes any and all combinations of one or more of the associated listed items.

[0047] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.

[0048] The terms including ordinal numbers such as "first", "second" and the like used in the present specification can be used to describe various constitutional elements, but the constitutional elements are not limited by the terms. The purpose of using the terms is to distinguish a constitutional element from other constitutional elements. For example, a first constitutional element can be named a second constitutional element, and similarly, a second constitutional element can also be named a first constitutional element without departing from the scope of the present application.

[0049] ​​The embodiments of the present application are described above with reference to the drawings; however, the present application is not limited to the specific embodiments described above, but the specific embodiments described above are merely illustrative rather than restrictive, and a person of ordinary skill in the art can make many forms under the inspiration of the present application without departing from the purpose of the present application and the scope protected by the claims, and these all belong to the protection of the present application.

Claims

1. A camera adjustment device for symmetric bit detection, characterized by, Two visual test stations for hard disk head can be applied, two said visual test stations are symmetrically arranged along left and right, the device comprises: a shooting height adjusting mechanism with adjustable vertical height, a translation mechanism movable along left and right direction, a shooting distance adjusting mechanism with adjustable position in front and back direction, a rotation mechanism with adjustable shooting angle of rotation center along vertical direction; The camera is fixed on the shooting height adjusting mechanism along the front and back direction to adjust the shooting height, the shooting height adjusting mechanism is installed on the shooting distance adjusting mechanism to adjust the front and back shooting distance, the shooting distance adjusting mechanism is installed on the rotation mechanism to adjust the shooting angle, the rotation mechanism is installed on the translation mechanism to realize the switching between the two visual test stations along the left and right direction.

2. The camera adjustment apparatus for symmetric bit detection according to claim 1, wherein The device further comprises a fixed base and two limiters; the rotation mechanism comprises a rotation plate, which is rotatably installed on the translation mechanism; Two said limiters are fixed on the fixed base along left and right, the rotation plate is located between two said limiters, the limiter is used to stop the rotation plate when it is translated to contact itself along left / right, so as to make the rotation plate rotate.

3. The camera adjustment apparatus for symmetric bit detection according to claim 2, wherein The translation mechanism comprises a slide cylinder and a horizontal bearing block, the horizontal bearing block is horizontally installed on the slide of the slide cylinder; the rotation mechanism comprises a rotation plate, which is rotatably installed on the top of the horizontal bearing block.

4. The camera adjustment apparatus of claim 3, wherein The rear side of the horizontal bearing block is installed with two elastic members which can be extended and retracted along the left and right direction, the rotation plate is protrudingly provided with a first stop block which is used to always contact the elastic member, two said elastic members are oppositely arranged on the left and right sides of the first stop block to press the first stop block so that the rotation plate remains stationary.

5. The camera adjustment apparatus for symmetric bit detection according to claim 4, wherein The elastic member adopts a spring plunger, the compression head of the spring plunger is in contact with the first stop block.

6. The apparatus according to claim 4, wherein The first stop block is protrudingly arranged on the bottom of the rotation plate; the second stop block is protrudingly arranged on the front side of the bottom of the rotation plate, which is used to contact the limiter, and the second stop block is oppositely arranged along the left and right direction with two said limiters respectively.

7. The camera adjustment apparatus for symmetric bit detection according to claim 4, wherein The rotation plate is rotatably installed on the horizontal bearing block through a bearing.

8. The apparatus according to claim 3, wherein Two hydraulic buffers are further included, a third stop block is protrudingly arranged on the front side of the slide of the slide cylinder, two fixed blocks are arranged on the fixed base, and the limiter is a screw which is screwedly installed on the fixed block along the left and right direction; Two said fixed blocks are fixedly installed on the guide rails of the slide cylinder, two said hydraulic buffers are oppositely installed on two said fixed blocks, the third stop block is oppositely arranged with two said hydraulic buffers respectively, and the hydraulic buffer is used to contact the third stop block before the limiter holds the rotation plate to realize buffering.

9. The camera adjustment apparatus of claim 2, wherein The shooting distance adjusting mechanism comprises a bottom plate, a first vertical plate and a locking screw, the first vertical plate is vertically connected to the top of the bottom plate, the bottom plate is horizontally placed on the rotating plate, a first mounting slot extending in the front-back direction is formed on the left and / or right side of the bottom plate, a first locking hole is formed in the rotating plate, and the locking screw is connected with the first mounting slot and the first locking hole.

10. The camera adjustment apparatus for symmetric bit detection according to claim 9, wherein, The shooting height adjusting mechanism comprises a supporting frame and a locking bolt, the camera is mounted on the supporting frame, a sliding slot extending in the vertical direction is formed on the first vertical plate, the first vertical plate is connected with a first protrusion, the supporting frame is connected with a second protrusion, the second protrusion is slid into the sliding slot from the top opening of the sliding slot and is located directly above the first protrusion, the first protrusion is provided with a second mounting slot extending in the up-down direction, the second protrusion is provided with a second locking hole extending in the up-down direction, the locking bolt is locked with the second locking hole and also passes through the second mounting slot, the nut of the locking bolt is placed on the first protrusion, and the height of the second protrusion relative to the first protrusion is adjusted by adjusting the position of the nut on the locking bolt.