Combined structure of instant heating module

By designing a heating substrate with a flexible sheet and a rare earth material heating coating, combined with a temperature control unit and a conductive unit, the problem of easy melting of welded connections is solved, achieving rapid assembly, uniform heating and high energy efficiency.

CN223627330UActive Publication Date: 2025-12-05TRUMP TECHNOLOGY ENTERPRISE CO LTD +1
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Patent Information

Application Number
CN202422895556.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-12-05
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing heating elements use welding to connect wires, which can easily melt at high temperatures, leading to poor contact or short circuits, and are inconvenient to repair and replace.

Method used

The heating substrate, which uses flexible sheet material and rare earth material heat coating, combined with automatic and manual temperature controllers, achieves rapid assembly and uniform heating through the combination of flexible irregular-shaped springs and gaskets with flexible terminal inserts, avoiding poor contact and short circuits.

Benefits of technology

It achieves rapid assembly and uniform heating, improves heating efficiency and service life, reduces maintenance difficulty, and has energy-saving and environmentally friendly characteristics.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223627330U_ABST
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Abstract

A combined structure of an instant heating module comprises a heating substrate, a flexible plate, a temperature control unit and a conductive unit, a heating coating is arranged on the top surface of the heating substrate, the flexible plate is fixed on the heating substrate in a screwed mode, the temperature control unit comprises an automatic temperature controller and a manual temperature controller, and the conductive unit is connected with the automatic temperature controller and the manual temperature controller. The automatic temperature controller and the manual temperature controller penetrate through the flexible plate and are respectively sleeved with a flexible special-shaped elastic piece and a gasket, the conductive unit comprises two flexible terminal insertion pieces, the two flexible terminal insertion pieces are fixedly locked on the flexible plate and abut against the heating substrate, and therefore through pressing of the flexible plate, the automatic temperature controller and the manual temperature controller can be electrically connected with the heating substrate. Therefore, the automatic temperature controller, the manual temperature controller and the flexible terminal inserts are contacted and positioned on the heating coating of the heating substrate, so that the combination of the instant heating module can be quickly completed, and the convenience of dismounting and replacing parts can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a heating disc technical field, in particular to a combination structure of instantaneous heating module with high efficiency. BACKGROUND

[0002] The bottom of common household appliances (such as hot water pot, coffee pot) is generally provided with a heating disc, and the conventional heating disc is welded with an electric wire on the loop of the heating disc by welding, and when the heating disc is powered, heat energy can be generated, so that the liquid in the electric appliance reaches the heating purpose.

[0003] However, the welding mode may cause the solder to melt under high temperature, thereby causing poor contact or short circuit phenomenon, and also causing inconvenience in maintenance and replacement of parts.

[0004] Therefore, based on years of experience in manufacturing, development and design of related products, the inventor finally designs and evaluates the utility model with practicality. SUMMARY

[0005] The utility model discloses a combination structure of instantaneous heating module, which has simple structure, convenient installation and maintenance, better heating effect, avoids poor contact or short circuit phenomenon, fast heating speed and uniform heating, high energy conversion efficiency, energy saving and environmental protection, long service life and improved disassembly and assembly convenience.

[0006] To achieve the above object, the utility model discloses a combination structure of instantaneous heating module, characterized by comprising:

[0007] A heating base plate, the top surface of the heating base plate is provided with a heating coating, and a plurality of fixing columns are further arranged on the heating base plate;

[0008] A flexible plate material, the flexible plate material is fixed to each fixing column of the heating base plate;

[0009] A temperature control unit, the temperature control unit includes an automatic temperature controller and a manual temperature controller, the automatic temperature controller and the manual temperature controller are arranged on the heating coating of the heating base plate through the flexible plate material, the automatic temperature controller and the manual temperature controller are respectively arranged with a flange part, and a flexible profiled spring and a gasket are sleeved on each flange part, each flexible profiled spring is located between the flexible plate material and each gasket, and each gasket is attached to each flange part;

[0010] A conductive unit, the conductive unit includes two flexible terminal tabs, the two flexible terminal tabs are locked to the flexible plate, each flexible terminal tab has a crimping segment and a connecting segment connected to each other, each crimping segment is located below the flexible plate and is pressed against the flexible plate to be positioned on the heating coating of the heating substrate, and each connecting segment penetrates the flexible plate.

[0011] Wherein the flexible plate is screwed to each fixing column of the heating substrate by a plurality of screws.

[0012] Wherein the heating coating is a rare earth material and is formed on the top surface of the heating substrate by high temperature sintering.

[0013] Wherein the heating substrate is provided with a water pipe column.

[0014] From the above structure, the utility model structure is simple, convenient to install and maintain, the flexible plate is pressed against each flexible profiled elastic sheet, each gasket and each crimping segment of each flexible terminal tab, and then the automatic temperature controller, the manual temperature controller and the flexible terminal tab are contacted and positioned on the heating coating of the heating substrate, so that the rapid combination of the instant heating module is achieved, the conductive effect of the flexible terminal tab and the heating substrate is not affected by the temperature, the heating effect is better, the contact failure or short circuit phenomenon is avoided, the heating speed is fast and uniform heating, and the utility model also has the advantages of high energy conversion efficiency, energy saving and environmental protection and long service life, and the convenience of disassembly and replacement of parts is also improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is a perspective view of a preferred embodiment of the utility model.

[0016] Fig. 2 It is an exploded view of a preferred embodiment of the utility model.

[0017] Fig. 3 It is a side view of a preferred embodiment of the utility model.

[0018] Fig. 4 It is a sectional view of a preferred embodiment of the utility model. DETAILED DESCRIPTION

[0019] Please refer to Figs. 1 to 4 As shown in the figure, the utility model discloses a combination structure of instant heating module 100, which comprises:

[0020] A heating substrate 10, the top surface of the heating substrate 10 is provided with a heating coating 11, in addition, the heating substrate 10 is also provided with a plurality of fixing columns 12.

[0021] Wherein the heating coating 11 can be a rare earth material, which is formed on the top surface of the heating substrate 10 by high temperature sintering.

[0022] A flexible plate 20 is screwed to each fixing column 12 of the heating base plate 10 by a plurality of screws 23.

[0023] The heating base plate 10 is further provided with a water pipe column 13, which is connected to a water pipe (not shown) for water inlet and outlet.

[0024] An automatic temperature controller 31 and a manual temperature controller 32 are provided on the flexible plate 20 and located on the heating coating 11 of the heating base plate 10, and the automatic temperature controller 31 and the manual temperature controller 32 are respectively provided with a flange portion 312, 322, a flexible profiled spring 314, 324 and a gasket 315, 325, the flexible profiled spring 314, 324 is located between the flexible plate 20 and the gasket 315, 325 to form a pre-pressure, and the gasket 315, 325 is attached to the flange portion 312, 322 to increase the height and friction.

[0025] The automatic temperature controller 31 and the manual temperature controller 32 are pressed against the flexible profiled spring 314, 324 and the gasket 315, 325 by the flexible plate 20, so that the automatic temperature controller 31 and the manual temperature controller 32 are located on the heating coating 11 of the heating base plate 10.

[0026] The conductive unit 40 includes two flexible terminal tabs 41, which are locked to the flexible plate 20, each flexible terminal tab 41 has a crimping section 411 and a connecting section 412, the crimping section 411 is located below the flexible plate 20 and is pressed against the flexible plate 20 to be located on the heating coating 11 of the heating base plate 10, and the connecting section 412 penetrates the flexible plate 20, wherein the shape of the flexible terminal tab 41 can be various shapes, not limited to the shape shown in the figure.

[0027] In addition, the top surface of the heating base plate 10 can be provided with the heating coating 11 containing rare earth materials, which can accelerate the heating effect of instant high efficiency, and can also prevent the circuit from being disconnected due to the strong current of instant, so that the utility model has the advantages of high energy conversion efficiency, energy saving and environmental protection, and long service life.

[0028] In addition, the combination structure 100 of the instant heating module of the utility model is not only suitable for instant heating type electric kettle, coffee pot, hot water and other small household appliances, but also can be widely used in industry, chemical industry, aerospace, transportation and military industry.

Claims

1. A combined structure of a flash module, characterized by Comprising: a heating substrate, a heating layer is provided on the top surface of the heating substrate, and a plurality of fixing columns are provided on the heating substrate; a flexible plate, the flexible plate is fixed to the fixing columns of the heating substrate; a temperature control unit, the temperature control unit comprises an automatic temperature controller and a manual temperature controller, the automatic temperature controller and the manual temperature controller are provided on the flexible plate and located on the heating layer of the heating substrate, the automatic temperature controller and the manual temperature controller are respectively provided with a flange part, a flexible special-shaped spring and a gasket are provided on each flange part, each flexible special-shaped spring is located between the flexible plate and each gasket, and each gasket is attached to each flange part; a conductive unit, the conductive unit comprises two flexible terminal inserts, the two flexible terminal inserts are locked to the flexible plate, each flexible terminal insert has a crimping section and a connecting section, each crimping section is located below the flexible plate and is pressed against the flexible plate to be positioned on the heating layer of the heating substrate, and each connecting section penetrates the flexible plate.

2. The integrated structure of the flash module as claimed in claim 1, wherein The flexible plate is screwed to the fixing columns of the heating substrate by a plurality of screws.

3. The integrated structure of the flash module as claimed in claim 1, wherein The heating layer is a rare earth material and is formed on the top surface of the heating substrate by high-temperature sintering.

4. The integrated structure of the flash module as claimed in claim 1, wherein The heating substrate is provided with a water pipe column.