Cigarette making machine cut tobacco returning amount measuring device

By designing a cigarette machine waste tobacco measurement device, and using a negative pressure dust removal motor to change the direction of tobacco conveying, online collection and testing can be achieved, solving the problem that the cigarette machine waste tobacco measurement requires machine shutdown and improving measurement efficiency and accuracy.

CN223637143UActive Publication Date: 2025-12-05CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Application Number
CN202520286385.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-12-05
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

Existing methods for measuring the amount of recycled cigarette fibers require machine shutdown for testing, which affects production continuity and results in discrepancies between the measurement and the actual production process, making accurate control difficult.

Method used

Design a device for measuring the amount of tobacco scraps in a cigarette machine. Utilize a negative pressure dust removal motor to change the direction of tobacco conveying in the scrap channel, causing it to move laterally and be collected in a container, thus enabling online collection and testing and avoiding machine downtime.

Benefits of technology

It enables rapid and accurate measurement of yarn retraction without shutting down the machine, reducing safety risks and equipment downtime, and improving testing efficiency and the accuracy of measurement results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tobacco shred returning amount measuring device of a cigarette making machine. The tobacco shred returning amount measuring device comprises two side plates arranged on the two sides of a tobacco shred returning channel; a bottom plate is arranged between the two side plates, an inverted trapezoidal cavity, a curve cylinder and a connecting pipe are sequentially arranged above the side plates, and the connecting pipe is connected with a negative pressure dust removal motor. According to the tobacco shred returning amount measuring device of the cigarette making machine, the conveying direction of tobacco shreds on the tobacco shred returning channel is changed through the negative pressure effect, transverse movement of the tobacco shreds is changed into radial movement, the tobacco shreds are collected in the container, backflow tobacco shreds are separated from the conveying channel, and online collection testing of the backflow tobacco shreds under the non-stop condition is achieved; the safety risk possibly caused by manual sampling during mechanical vibration is reduced, the number of times of equipment shutdown and process waste are reduced, the single-time testing efficiency is obviously improved, and accurate control over the testing result is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cigarette production technical field more particularly, relate to a cigarette machine back silk amount measuring device. BACKGROUND

[0002] The tobacco shred flow formed by the feeding system of the cigarette machine is sucked along the suction channel, is adsorbed on the circulating suction belt to form a tobacco shred bundle, and after trimming by the uniformizer, the uniform tobacco shred bundle is sent to the cigarette gun to be combined with the cigarette paper to be rolled into a cigarette. The uniformizer is displaced up and down according to the change of the tobacco density in the cigarette, and the tobacco shred bundle is trimmed by the notch blade disc to make the cross section of the tobacco shred bundle uniform and consistent, and the weight of the tobacco shred bundle of a fixed length meets the process requirements. The tobacco shred trimmed by the uniformizer is sent to the feeding system by the back silk conveying device for repeated use. The cigarette back silk amount is one of the important parameters for the control of the cigarette machine, and affects the uniformity and stability of the tobacco feeding of the cigarette machine. During the suction forming process, the back silk amount is generally required to be 25%-40% of the feeding amount. If the back silk amount is insufficient, the empty head rate of the cigarette will increase, and the quality of the cigarette will be unstable. If the back silk amount is too large, the suction resistance stability of the cigarette will be affected, and the tobacco may be blocked, affecting the production efficiency.

[0003] At present, the cigarette machine type commonly used in the industry, such as ZJ19, still needs manual determination of the tobacco back silk amount index to determine the actual control level. The traditional back silk amount determination method is stoppage test, which has a long process cycle and affects the continuity of cigarette production. Moreover, the test method belongs to static data, which deviates from the normal production process of tobacco backflow, affecting the accuracy of control.

[0004] Therefore, there is an urgent need for a cigarette machine back silk amount measuring device. Utility model content

[0005] The utility model aims at providing a cigarette machine back silk amount measuring device to solve the problems in the prior art, which can realize rapid determination of the tobacco back silk amount without stopping the machine.

[0006] The utility model provides a cigarette machine back silk amount measuring device, which comprises two side plates arranged on both sides of a back silk channel, a bottom plate arranged between the two side plates, a reverse trapezoidal cavity, a curved cylinder and a connecting pipe arranged in sequence above the side plates, and a negative pressure dust removal motor connected with the connecting pipe.

[0007] The cigarette machine back silk amount measuring device as described above, preferably, a buffer cylinder is arranged between the curved cylinder and the connecting pipe.

[0008] The cigarette machine back silk amount measuring device as described above, preferably, the opening direction of one end of the curved cylinder connected with the reverse trapezoidal cavity is a vertical direction, and the opening direction of one end of the curved cylinder connected with the buffer cylinder is a horizontal direction.

[0009] The cigarette machine back tobacco amount measuring device, wherein, preferably, a hose is arranged between the connecting pipe and the negative pressure dust removal motor.

[0010] The cigarette machine back tobacco amount measuring device, wherein, preferably, the hose is made of PU polyurethane steel wire hose.

[0011] The cigarette machine back tobacco amount measuring device, wherein, preferably, a groove is arranged at the lower end of each side plate, the width of the groove matches the thickness of the back tobacco passage fence, and the distance between the two grooves matches the width of the back tobacco passage.

[0012] The cigarette machine back tobacco amount measuring device, wherein, preferably, the two sides of the bottom plate are connected with the side plates, the upper end of the bottom plate is connected with the bottom end of the inverted trapezoidal cavity, and the bottom of the bottom plate is in contact with the bottom of the back tobacco passage.

[0013] The cigarette machine back tobacco amount measuring device, wherein, preferably, the inclination angle of the bottom plate is 25°-85°.

[0014] The cigarette machine back tobacco amount measuring device, wherein, preferably, the bottom opening of the inverted trapezoidal cavity is a square matching the size and distance of each side plate, and the top opening of the inverted trapezoidal cavity is a circle matching the diameter of the curved cylinder.

[0015] The cigarette machine back tobacco amount measuring device, wherein, preferably, the diameter of the curved cylinder is 46mm-50mm.

[0016] The cigarette machine back tobacco amount measuring device provided by the utility model utilizes negative pressure to change the conveying direction of the cut tobacco on the back tobacco passage, realizes the horizontal movement of the cut tobacco into radial movement, collects the cut tobacco in a container, realizes the separation of the backflow cut tobacco and the conveying passage, realizes the online collection and testing of the backflow cut tobacco under the condition of no shutdown, reduces the safety risks possibly caused by manual sampling due to mechanical vibration, reduces the number of equipment shutdown and process waste, obviously improves the efficiency of single testing, guarantees the accurate control of the measurement results, and is popular in the industry, so the utility model has great promotion value in the industry. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to make the purpose, technical scheme and advantages of the utility model more clear, the utility model will be further described below in combination with the drawings, wherein:

[0018] Figure 1 The structure schematic view of the cigarette machine back tobacco amount measuring device provided by the utility model is shown in the figure.

[0019] Figure 2 The installation mode schematic view of the cigarette machine back silk amount measuring device is provided.

[0020] The label is explained: 1-side plate, 2-bottom plate, 3-inverted trapezoidal cavity, 4-bend cylinder, 5-buffer cylinder, 6-connection pipe, 100-back silk channel, 21-hose, 22-negative pressure dust removal motor. DETAILED DESCRIPTION

[0021] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative in nature and is in no way intended to limit the disclosure, its application or uses. The disclosure can be implemented in numerous different forms, not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that: unless otherwise specifically stated, the relative arrangement of components and steps, the composition of materials, numerical expressions and values set forth in these embodiments should be interpreted as merely exemplary, rather than as a limitation.

[0022] The "first", "second" and similar words used in the present disclosure do not represent any order, number or importance, but are only used to distinguish different parts. "Include" or "contain" and similar words mean that the elements before the word cover the elements listed after the word, and do not exclude the possibility of also covering other elements. "Up", "down" and the like are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0023] In the present disclosure, when it is described that a specific component is located between a first component and a second component, there can be an intervening component between the specific component and the first component or the second component, or there can be no intervening component. When it is described that a specific component is connected to other components, the specific component can be directly connected to the other components without an intervening component, or it can not be directly connected to the other components with an intervening component.

[0024] All terms used in the present disclosure (including technical terms or scientific terms) have the same meaning as understood by those skilled in the art to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries should be interpreted to have meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or excessively formalized sense, unless specifically defined here.

[0025] Techniques, methods and equipment known to those skilled in the relevant art can not be discussed in detail, but in appropriate cases, the techniques, methods and equipment should be considered as part of the specification.

[0026] As Figure 1 and Figure 2 shown, the cigarette machine return tobacco amount measuring device provided by the embodiment comprises two side plates 1 arranged on both sides of the return tobacco channel 100, a bottom plate 2 arranged between the two side plates 1, a reverse trapezoidal cavity 3 arranged above the side plates 1, a curved cylinder 4 and a connecting pipe 6 arranged in sequence above the reverse trapezoidal cavity 3, and a negative pressure dust removal motor 22 connected to the connecting pipe 6.

[0027] Among them, the lower end of each side plate 1 is provided with a groove, the width of the groove matches the thickness of the fence of the return tobacco channel 100, and the distance between the two grooves matches the width of the return tobacco channel 100.

[0028] Further, the bottom opening of the reverse trapezoidal cavity 3 is a square matching the size and distance of each side plate 1, the top opening of the reverse trapezoidal cavity 3 is a circle matching the diameter of the curved cylinder 4, and the reverse trapezoidal cavity 3 is for tobacco. The diameter of the curved cylinder 4 is 46-50mm, for example, 48mm. It should be noted that the size of the reverse trapezoidal cavity 3 is not limited in the utility model.

[0029] Further, the two sides of the bottom plate 2 are connected to the side plates 1, the upper end of the bottom plate 2 is connected to the bottom end of the reverse trapezoidal cavity 3, and the bottom of the bottom plate 2 is in contact with the bottom of the return tobacco channel 100. In an embodiment of the utility model, the inclination angle of the bottom plate 2 is 25-85°, for example, 45°, and it should be noted that the inclination angle of the bottom plate 2 is not limited in the utility model.

[0030] In work, the two side plates 1 are fixed on the fence on both sides of the return tobacco channel 100, and in the running process of the cigarette machine, the tobacco in the return tobacco channel 100 is adsorbed upward along the bottom plate 2 under the negative pressure of the negative pressure dust removal motor 22, gathered through the reverse trapezoidal cavity 3, then buffered through the curved cylinder 4 to change the running direction of the tobacco, and then the tobacco is adsorbed into the hose 21 through the connecting pipe 6, and finally enters the negative pressure dust removal motor 22, realizing the separation of the tobacco from the return tobacco channel 100 and completing the collection process. Therefore, the utility model can intercept the tobacco on the return tobacco channel 100 when the tobacco is returned and transported through the flat regulator, and the tobacco is extracted through negative pressure adsorption. By calculating the amount of tobacco collected in the negative pressure dust removal motor 22 within a fixed time, the return tobacco amount of the cigarette machine can be calculated.

[0031] Further, the buffer cylinder 5 is arranged between the curved cylinder 4 and the connecting pipe 6. The tobacco enters the buffer cylinder 5 through the curved cylinder 4 and is collected, and then passes through the connecting pipe 6 and is adsorbed into the hose 21. Specifically, the opening direction of the end of the curved cylinder 4 connected with the inverted trapezoidal cavity 3 is vertical, and the opening direction of the end of the curved cylinder 4 connected with the buffer cylinder 5 is horizontal. In some embodiments of the present application, the running direction of the tobacco is changed from vertical upward to horizontal after passing through the curved cylinder 4.

[0032] Further, the hose 21 is arranged between the connecting pipe 6 and the negative pressure dust removal motor 22. In an embodiment of the present application, the hose 21 is made of PU polyurethane steel wire hose. It should be noted that the material of the hose 21 is not limited in the present application.

[0033] The cigarette machine return tobacco quantity measuring device provided by the embodiments of the present application changes the conveying direction of the tobacco on the return tobacco channel by using negative pressure, realizes the transverse movement of the tobacco to radial movement, and collects the tobacco in the container, realizes the separation of the return tobacco and the conveying channel, realizes the online collection and testing of the return tobacco under the condition of no shutdown, reduces the safety risk that may be caused by manual sampling due to mechanical vibration, reduces the number of equipment shutdown and process waste, obviously improves the single testing efficiency, and guarantees the accurate control of the measurement result. At present, the ZJ19 cigarette machine type is still widely used in cigarette enterprises, so the present application has great promotion value in the industry.

[0034] So far, the embodiments of the present application have been described in detail. In order to avoid obscuring the concept of the present application, some details known in the art are not described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein according to the above description.

[0035] Although some specific embodiments of the present application have been described in detail through examples, those skilled in the art should understand that the above examples are only for illustration, not for limiting the scope of the present application. Those skilled in the art should understand that the above embodiments can be modified or some technical features can be replaced equivalently without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.

Claims

1. A cigarette maker thread measurement device, comprising: The utility model relates to a negative pressure dust removal device for back thread channel, including: Two side plates are arranged on both sides of the back thread channel, a bottom plate is arranged between the two side plates, a inverted trapezoidal cavity, a curved cylinder and a connecting pipe are sequentially arranged above the side plate, and a negative pressure dust removal motor is connected to the connecting pipe.

2. The tobacco metering device of claim 1, wherein, A buffer cylinder is arranged between the curved cylinder and the connecting pipe.

3. The tobacco metering device of claim 2, wherein, The opening direction of one end of the curved cylinder connected with the inverted trapezoidal cavity is a vertical direction, and the opening direction of one end of the curved cylinder connected with the buffer cylinder is a horizontal direction.

4. The tobacco metering device of claim 1, wherein, A hose is arranged between the connecting pipe and the negative pressure dust removal motor.

5. The tobacco rod builder thread build measurement device of Claim 4, wherein, The hose is made of PU polyurethane steel wire hose.

6. The tobacco metering device of claim 1, wherein, A groove is formed in the lower end of each side plate, the width of the groove matches the thickness of the rail plate of the back thread channel, and the spacing of the two grooves matches the width of the back thread channel.

7. The tobacco metering device of claim 1, wherein, The two sides of the bottom plate are connected with the side plates, the upper end of the bottom plate is connected with the bottom end of the inverted trapezoidal cavity, and the bottom of the bottom plate is in contact with the bottom of the back thread channel.

8. The tobacco ribbon metering device of claim 1, wherein, The inclination angle of the bottom plate is 25-85 degrees.

9. The tobacco ribbon metering device of claim 1, wherein, The bottom opening of the inverted trapezoidal cavity is a square that matches the size and spacing of each side plate, and the top opening of the inverted trapezoidal cavity is a circle that matches the diameter of the curved cylinder.

10. The tobacco ribbon metering device of claim 1, wherein, The diameter of the curved cylinder is 46-50 mm.