Hydrolysis device for producing amino acid-containing water-soluble fertilizer

By using an irregular annular plate and a pusher-driven water bath system in the hydrolysis unit, the problems of scraper wear and slow temperature regulation speed are solved, achieving more efficient scraping and temperature control, and improving production efficiency.

CN223641836UActive Publication Date: 2025-12-09HEBEI LIANNONG KEHUI AGRICULTURAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423175032.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-09
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing hydrolysis equipment suffers severe scraper wear when dealing with adhesion to the side walls of the reaction tank, and the temperature adjustment speed is slow, which affects production efficiency.

Method used

Design a hydrolysis device for the production of amino acid-containing water-soluble fertilizer. The device uses an irregular ring plate to drive scrapers to scrape the material in turn, combined with a pusher plate to drive the water inlet and outlet system in the water bath, so as to achieve material scraping to reduce wear and rapid temperature regulation.

Benefits of technology

It reduces wear on the inner wall of the reaction chamber, improves the scraping effect, accelerates the temperature regulation rate, and enhances production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hydrolysis device for producing amino acid-containing water-soluble fertilizer, which comprises a box body, a reaction box and a water bath box, the reaction box is arranged in the box body, a feed port and a discharge port are arranged on the reaction box, the feed port and the discharge port extend out of the box body, an irregular annular plate is arranged on the box body, and the irregular annular plate is connected with the water bath box. The box body and the reaction box are rotatably and hermetically connected with the same rotating shaft, the rotating shaft is slidably and hermetically connected with a stirring shaft, the stirring shaft extends into the reaction box, and a plurality of scrapers are arranged on the stirring shaft. A stirring rod is driven by an irregular annular plate to move up and down, so that a plurality of scrapers on the stirring rod can scrape all parts of the inner wall of the reaction box in turn, and compared with the manner that the inner wall of the reaction box is scraped all the time, the abrasion of the inner wall of the reaction box caused by material scraping is reduced; pressure is generated on the water inlet chamber through the push plate, suction force is generated on the water outlet chamber, water can be fed and discharged at the same time when a water source in the box body is replaced, the water changing efficiency is improved, and therefore the temperature adjusting speed is increased.
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Description

TECHNICAL FIELD

[0001] The utility model relates to amino acid-containing water-soluble fertilizer hydrolysis device technical field, especially a kind of hydrolysis device for amino acid-containing water-soluble fertilizer production. BACKGROUND

[0002] Amino acid-containing water-soluble fertilizer is a kind of efficient plant nutrient solution, mainly composed of amino acid, trace element and macroelement etc., with the advantages of rapid absorption, high utilization rate, non-toxic and harmless etc., is widely applied to the nutrition supply in plant growth process, the application range of amino acid-containing water-soluble fertilizer is very extensive, can be used in the growth and development process of various crops, fruit trees, vegetables, flowers etc., can also be used in plant seedling, transplanting, growth regulation, disease control and insect control etc., simultaneously, amino acid-containing water-soluble fertilizer can also be used with other fertilizers and pesticides, to achieve better fertilization effect and control effect.

[0003] The production of amino acid-containing water-soluble fertilizer needs to hydrolyze protein raw materials to generate water-soluble fertilizer containing nutrient components such as amino acid.

[0004] The hydrolysis device in the prior art is usually scraped by a long strip scraper when dealing with the adhesion of the side wall of the reaction box, but the long strip scraper is always in contact with the inner wall of the reaction box and is scraped, which can easily cause serious wear of the two, and the subsequent scraping effect is poor; and when the existing hydrolysis device maintains constant temperature to keep the protease in the most suitable temperature range, the adjusting speed is low, therefore, it is necessary to design a hydrolysis device for amino acid-containing water-soluble fertilizer production. UTILITY MODEL CONTENT

[0005] Therefore, it is necessary to provide a hydrolysis device for amino acid-containing water-soluble fertilizer production in view of the above technical problems.

[0006] In order to achieve the above-mentioned purpose, the utility model provides a hydrolysis device for amino acid-containing water-soluble fertilizer production, which comprises a box body, a reaction box and a water bath box, the reaction box is located in the box body, the reaction box is provided with a feeding port and a discharging port, the feeding port and the discharging port extend out of the box body, an irregular annular plate is installed on the box body, the box body and the reaction box are rotationally and sealingly connected with the same rotating shaft, a stirring shaft is slidingly and sealingly connected with the rotating shaft, the stirring shaft extends into the reaction box, a plurality of scrapers are arranged on the stirring shaft, the scrapers are in abutment with the inner wall of the reaction box, a roller is rotationally installed on the stirring shaft, and the roller is in abutment with the irregular annular plate; a push plate is slidingly and sealingly connected in the water bath box, the push plate divides the water bath box into a water inlet chamber and a water outlet chamber, the water inlet chamber and the water outlet chamber are respectively communicated with the upper and lower ends of the box body, and a driving mechanism for driving the push plate to move is installed in the water bath box.

[0007] Preferably, the driving mechanism comprises a through slot, a rack is sealingly connected in the through slot and slides in the through slot, a gear wheel is rotatably installed in the through slot, the gear wheel is in meshing connection with the rack, the rack is in connection with the push button, a rotary driving device is installed on the water bath box, and an output end of the rotary driving device is in meshing connection with the gear wheel.

[0008] Preferably, the driving mechanism further comprises a driven gear wheel, the driven gear wheel is in meshing connection with the gear wheel, and the number of the racks is two, and the two racks are respectively in meshing connection with the driven gear wheel and the gear wheel.

[0009] Preferably, the water inlet chamber and the water outlet chamber are each provided with a balance pipe.

[0010] Preferably, the irregular annular plate is provided with a clamping groove, and a clamping shaft is rotatably installed on the stirring shaft and slidingly clamped in the clamping groove.

[0011] Preferably, a second rotary driving device is installed on the box body, and an output end of the second rotary driving device is in transmission connection with the rotating shaft through a transmission assembly.

[0012] Preferably, the water inlet chamber and the water outlet chamber are in communication with the box body through water pipes, and valves are installed on the water pipes.

[0013] Compared with the prior art, the technical scheme has at least one of the following beneficial effects:

[0014] 1. The stirring rod is driven by the irregular annular plate to move up and down, so that the plurality of scrapers on the stirring rod can in turn scrape the reaction box inner wall, thereby reducing the wear of the reaction box inner wall caused by scraping.

[0015] 2. The push plate generates pressure on the water inlet chamber and suction on the water outlet chamber, so that water can be simultaneously supplied and discharged when the water source in the box body is replaced, thereby improving the water replacement efficiency and the temperature adjustment rate. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a front view of a sectional view of an embodiment of the utility model;

[0017] Figure 2 It is a perspective view of an embodiment of the utility model;

[0018] Figure 3 It is a side view of a through slot of an embodiment of the utility model;

[0019] Figure 4 It is a perspective view of the inside of a water bath box of an embodiment of the utility model;

[0020] Figure 5 It is a perspective view of the inside of a water bath box of an embodiment of the utility model; Figure 2 It is an enlarged view of A in the middle;

[0021] In the figure, 1, box; 2, reaction box; 3, water bath box; 4, feed inlet; 5, discharge outlet; 6, irregular annular plate; 7, rotating shaft; 8, stirring shaft; 9, scraper; 10, roller; 11, push plate; 12, water inlet chamber; 13, water outlet chamber; 14, through groove; 15, rack; 16, gear; 17, rotary drive device; 18, driven gear; 19, balance pipe; 20, clamping groove; 21, clamping shaft; 22, second rotary drive device; 23, water pipe; 24, valve. DETAILED DESCRIPTION

[0022] To make the above-mentioned purposes, features and advantages of the present application more apparent, specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the present application, so the present application is not limited to the specific embodiments disclosed below.

[0023] Please refer to Figures 1 to 5 The application provides a hydrolysis device for producing amino acid-containing water-soluble fertilizer, which comprises a box 1, a reaction box 2 and a water bath box 3. The reaction box 2 is located in the box 1, and the reaction box 2 is provided with a feed inlet 4 and a discharge outlet 5. The feed inlet 4 and the discharge outlet 5 extend out of the box 1. An irregular annular plate 6 is installed on the box 1. The box 1 and the reaction box 2 are rotationally and sealingly connected to the same rotating shaft 7. A stirring shaft 8 is slidingly and sealingly connected to the rotating shaft 7. The stirring shaft 8 extends into the reaction box 2. A plurality of scrapers 9 are arranged on the stirring shaft 8. The scrapers 9 abut against the inner wall of the reaction box 2. A roller 10 is rotationally installed on the stirring shaft 8. The roller 10 abuts against the irregular annular plate 6. A push plate 11 is slidingly and sealingly connected in the water bath box 3. The push plate 11 divides the water bath box 3 into a water inlet chamber 12 and a water outlet chamber 13. The water inlet chamber 12 and the water outlet chamber 13 are respectively communicated with the upper and lower ends of the box 1. A driving mechanism for driving the push plate 11 to move is installed in the water bath box 3. A temperature sensor should be installed in the box 1 and should be signal-connected with a signal processor.

[0024] In the embodiment, the material enters the reaction box 2 in the box 1 through the feeding port 4, and is discharged through the discharging port 5 after hydrolysis. The rotating shaft 7 can be driven by the motor to rotate the stirring shaft 8. When the rotating shaft 8 rotates, the rollers 10 on the rotating shaft 8 abut against the irregular annular plate 6, so that the rollers 10 can drive the rotating shaft 8 to ascend and descend through the curved surfaces with different heights on the irregular annular plate 6, so that the several small scrapers 9 on the rotating shaft 8 can alternately scrape the material on the inner wall of the reaction box 2, so that the abrasion of the inner wall of the reaction box 2 caused by the scraping is reduced. When the box 1 controls the temperature of the reaction box 2 through water bath, the higher-temperature water source stored in the water inlet chamber 12 in the water bath box 3 can be pressed into the box 1 by the push plate 11 driven by the driving mechanism, and the low-temperature water source in the box 1 can be sucked into the water outlet chamber 13 by the negative pressure generated by the upward movement of the push plate 11, so that the box 1 can simultaneously inlet and outlet water by driving the push plate 11 to move by the driving mechanism, thereby improving the rate of temperature adjustment of the reaction box 2. The heights of different positions on the irregular annular plate 6 are different, so that the several symmetrically arranged scrapers 9 can act on different positions of the inner wall of the reaction box 2.

[0025] In some embodiments, in order to facilitate the upward and downward movement of the push plate 11, the driving mechanism comprises a through slot 14, a rack 15 is slidably and sealingly connected in the through slot 14, a gear 16 is rotatably installed in the through slot 14, the gear 16 is in meshing connection with the rack 15, the rack 15 is connected with the push plate 11, and a rotary driving device 17 is installed on the water bath box 3. The rotary driving device 17 can be a servo motor, which should also be in signal connection with the signal processor, and the output end of the rotary driving device 17 is in meshing connection with the gear 16. The sliding sealing connection of the rack 15 and the through slot 14 prevents the water flow in the water inlet chamber 12 and the water outlet chamber 13 from entering the through slot 14. The rotary driving device 17 drives the gear 16 to rotate forward and backward, so that the rack 15 can drive the push plate 11 to move upward and downward through the meshing connection between the gear 16 and the rack 15.

[0026] In some embodiments, in order to improve the stability of the upward and downward movement of the push plate 11, the driving mechanism further comprises a driven gear 18, the driven gear 18 is in meshing connection with the gear 16, and the number of the racks 15 is two. The two racks 15 are symmetrically arranged, and the two racks 15 are respectively in meshing connection with the driven gear 18 and the gear 16. Thus, the push plate 11 can be driven to move upward and downward by the two racks 15 through the meshing of the driven gear 18 and the rack 16, thereby improving the stability of the movement.

[0027] In some embodiments, to facilitate the replenishment of water to the inlet chamber 12 and the discharge of excess water to the outlet chamber 13, a balancing pipe 19 is provided on both the inlet chamber 12 and the outlet chamber 13. A solenoid valve should be installed on the balancing pipe 19 and connected to a signal processor so that after the water enters and exits the inlet chamber 12 and the outlet chamber 13, the water can be replenished and discharged through the balancing pipe 19.

[0028] In some embodiments, to reduce the collision between the roller 10 and the irregular annular plate 6, a groove 20 is provided on the irregular annular plate 6, and a retaining shaft 21 is rotatably mounted on the stirring shaft 8. The width of the groove 20 should be slightly larger than the diameter of the retaining shaft 21, and the retaining shaft 21 is slidably engaged in the groove 20. Thus, the retaining shaft 21 is slidably engaged in the groove 20, preventing the roller 10 from falling directly and colliding after passing the irregular annular plate 6, but instead causing it to slide continuously along the upper surface of the irregular annular plate 6; the groove 20 and the irregular annular plate 6 have the same undulation height.

[0029] In some embodiments, to facilitate the rotation of the rotating shaft 7 to drive the stirring shaft 8 to rotate and stir and scrape the material, a second rotary drive device 22 is installed on the housing 1. The second rotary drive device 22 can be a motor. The output end of the second rotary drive device 22 is connected to the rotating shaft 7 through a transmission assembly. The transmission assembly can be a belt drive assembly or a chain drive assembly.

[0030] In some embodiments, to facilitate the supply of water to or from the tank 1 via the inlet chamber 12 and outlet chamber 13, both the inlet chamber 12 and outlet chamber 13 are connected to the tank 1 via water pipes 23. A valve 24 is installed on the water pipe 23; the valve 24 may be a solenoid valve and should be connected to a signal processor. The water pipe 23 and the balance pipe 19 operate alternately.

[0031] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0032] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

[0033] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

Claims

1. A hydrolysis device for producing amino acid-containing water-soluble fertilizer, comprising a housing (1), a reaction chamber (2), and a water bath (3), wherein the reaction chamber (2) is located inside the housing (1), and the reaction chamber (2) is provided with an inlet (4) and an outlet (5), the inlet (4) and the outlet (5) extending out of the housing (1), characterized in that, An irregular ring plate (6) is installed on the box body (1). The box body (1) and the reaction box (2) are rotatably and sealedly connected by the same rotating shaft (7). A stirring shaft (8) is slidably and sealedly connected on the rotating shaft (7). The stirring shaft (8) extends into the reaction box (2). Several scrapers (9) are provided on the stirring shaft (8). The scrapers (9) abut against the inner wall of the reaction box (2). Rollers (10) are rotatably installed on the stirring shaft (8). The rollers (10) abut against the irregular ring plate (6). A push plate (11) is slidably and sealedly connected inside the water bath (3). The push plate (11) divides the water bath (3) into an inlet chamber (12) and an outlet chamber (13). The inlet chamber (12) and the outlet chamber (13) are respectively connected to the upper and lower ends of the box body (1). A driving mechanism for driving the push plate (11) to move is installed inside the water bath (3).

2. The hydrolysis device for producing amino acid-containing water-soluble fertilizer according to claim 1, characterized in that, The drive mechanism includes a through groove (14), a rack (15) is slidably and sealed in the through groove (14), a gear (16) is rotatably installed in the through groove (14), the gear (16) meshes with the rack (15), the rack (15) is connected to the push plate (11), and a rotary drive device (17) is installed on the water bath (3), the output end of the rotary drive device (17) meshes with the gear (16).

3. The hydrolysis device for producing amino acid-containing water-soluble fertilizer according to claim 2, characterized in that, The drive mechanism also includes a driven gear (18), which meshes with a gear (16). There are two racks (15), which mesh with the driven gear (18) and the gear (16) respectively.

4. The hydrolysis apparatus for producing amino acid-containing water-soluble fertilizer according to claim 1, characterized in that, The inlet chamber (12) and outlet chamber (13) are both equipped with balance pipes (19).

5. The hydrolysis apparatus for producing amino acid-containing water-soluble fertilizer according to claim 1, characterized in that, The irregular annular plate (6) is provided with a slot (20), and a retaining shaft (21) is rotatably installed on the stirring shaft (8). The retaining shaft (21) is slidably engaged in the slot (20).

6. The hydrolysis apparatus for producing amino acid-containing water-soluble fertilizer according to claim 1, characterized in that, The housing (1) is equipped with a second rotary drive device (22), and the output end of the second rotary drive device (22) is connected to the rotating shaft (7) via a transmission assembly.

7. The hydrolysis apparatus for producing amino acid-containing water-soluble fertilizer according to claim 1, characterized in that, The water inlet chamber (12) and water outlet chamber (13) are connected to the box body (1) through water pipes (23), and valves (24) are installed on the water pipes (23).