Automatic polishing and grinding equipment

By installing a polishing device on a CNC gantry and using a flap wheel to remove impurities from the surface of metal sheets, the problem of impurity accumulation after heat treatment of metal sheets is solved, and the protection of milling cutters and rapid maintenance of equipment are achieved.

CN223643468UActive Publication Date: 2025-12-09ZHANGJIAGANG SIPWELL ECO-TECH CO LTD
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Patent Information

Application Number
CN202520002692.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-12-09
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

Metal impurities accumulated on the surface of sheet metal before and after heat treatment can damage milling cutters, and existing technologies are unable to effectively remove them.

Method used

Design an automatic polishing device, including a CNC gantry and a polisher, which uses a flap wheel to polish the surface of metal sheets to remove impurities, and allows for quick replacement of the drive belt and convenient replacement of the flap wheel by adjusting the bolt and nut structure.

Benefits of technology

It effectively removes metal impurities from the surface of metal sheets, prevents milling cutter breakage, and improves the efficiency of the milling process and the ease of equipment maintenance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223643468U_ABST
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Abstract

The utility model discloses automatic polishing and grinding equipment which comprises a numerical control portal frame, a polishing and grinding device is arranged on a ram of the numerical control portal frame, the polishing and grinding device comprises a fixing frame, two n-shaped supporting plates are arranged in the fixing frame, long-strip-shaped holes are formed in the top walls of the n-shaped supporting plates, positioning plates are movably arranged in the n-shaped supporting plates, and the positioning plates are arranged on the n-shaped supporting plates. A gear motor is placed on the two n-shaped supporting plates and is in threaded connection with the positioning plate through motor bolts, a main belt wheel is arranged on the gear motor, a rotating shaft is rotationally arranged at the bottom of the fixing frame, an auxiliary belt wheel is arranged on the rotating shaft, and a transmission belt is arranged between the main belt wheel and the auxiliary belt wheel. A convex shoulder and an external thread are arranged on the rotating shaft, a plurality of spacers are arranged on the rotating shaft at intervals, a multi-leaf wheel is clamped between every two spacers, the spacer close to the convex shoulder abuts against the convex shoulder, and an abutting nut is in threaded connection with the external thread. The metal plate polishing and grinding device can automatically polish and remove metal impurities accumulated on the metal plate.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical field especially relates to automatic polishing equipment. BACKGROUND

[0002] Metal plate is a common base material, when using metal plate, the physical performance of metal plate needs to be improved by heat treatment, and then milling is carried out to make metal plate reach the required shape and size. If the surface of metal plate before heat treatment has oil stains, rust or other pollutants, they may react chemically or physically during heating, thereby forming metal impurities on the surface of metal plate. Secondly, the quenching medium (such as water, oil, etc.) used in the heat treatment process may also contain impurities, which may also react with metal plate at high temperature, resulting in accumulation of metal impurities. In addition, the heat treatment equipment itself may also become a source of metal impurities, such as the oxide skin and decarburization products in the furnace, which may fall off and adhere to the surface of metal plate during heating. When the surface of metal plate is accumulated with metal impurities, the milling cutter will hit the protruding metal impurities during milling, which will cause damage to the milling cutter. SUMMARY

[0003] The utility model aims at providing an automatic polishing equipment capable of effectively removing the metal impurities accumulated on the metal plate.

[0004] To achieve the above-mentioned purpose, the utility model adopts the technical scheme of: an automatic polishing equipment, comprising: a numerical control gantry, a polishing device is arranged on the ram of the numerical control gantry, the polishing device comprises: a fixed frame connected with the ram, two n-shaped support plates are arranged side by side in the fixed frame, a long slot is formed in the top wall of the n-shaped support plate, a positioning plate is movably arranged in the n-shaped support plate, a reduction motor is placed on the two n-shaped support plates, four motor bolts on the reduction motor pass through the corresponding long slots and are threadedly connected with the positioning plate, a main pulley is arranged at the left end of the reduction motor, a rotating shaft is rotatably arranged at the bottom of the fixed frame, a secondary pulley is arranged at the left end of the rotating shaft, a transmission belt is arranged between the main pulley and the secondary pulley, a shoulder and an external thread are arranged on the rotating shaft, a plurality of spacers are arranged on the rotating shaft at intervals, a thousand vane is clamped between every two spacers, the spacer close to the shoulder abuts against the shoulder, and a abutting nut is threadedly connected with the external thread and abuts against the spacer on the same side.

[0005] Further, the automatic polishing equipment, wherein the first threaded plate is arranged on the left n-shaped support plate, the first threaded plate is arranged on the rear end of the n-shaped support plate, the first adjusting bolt is threadedly connected on the first threaded plate, the first adjusting bolt abuts against the speed reducer motor, the second threaded plate is arranged on the right n-shaped support plate, the second threaded plate is arranged on the front end of the n-shaped support plate, the second adjusting bolt is threadedly connected on the second threaded plate, and the second adjusting bolt abuts against the speed reducer motor.

[0006] Further, the automatic polishing equipment, wherein the first threaded plate is arranged on the left n-shaped support plate, the first threaded plate is arranged on the rear end of the n-shaped support plate, the first adjusting bolt is threadedly connected on the first threaded plate, the first adjusting bolt abuts against the speed reducer motor, the second threaded plate is arranged on the right n-shaped support plate, the second threaded plate is arranged on the front end of the n-shaped support plate, the second adjusting bolt is threadedly connected on the second threaded plate, and the second adjusting bolt abuts against the speed reducer motor.

[0007] Further, the automatic polishing equipment, wherein the first threaded plate is arranged on the left n-shaped support plate, the first threaded plate is arranged on the rear end of the n-shaped support plate, the first adjusting bolt is threadedly connected on the first threaded plate, the first adjusting bolt abuts against the speed reducer motor, the second threaded plate is arranged on the right n-shaped support plate, the second threaded plate is arranged on the front end of the n-shaped support plate, the second adjusting bolt is threadedly connected on the second threaded plate, and the second adjusting bolt abuts against the speed reducer motor.

[0008] Further, the automatic polishing equipment, wherein the first threaded plate is arranged on the left n-shaped support plate, the first threaded plate is arranged on the rear end of the n-shaped support plate, the first adjusting bolt is threadedly connected on the first threaded plate, the first adjusting bolt abuts against the speed reducer motor, the second threaded plate is arranged on the right n-shaped support plate, the second threaded plate is arranged on the front end of the n-shaped support plate, the second adjusting bolt is threadedly connected on the second threaded plate, and the second adjusting bolt abuts against the speed reducer motor.

[0009] The automatic polishing equipment can be installed on an existing numerical control gantry, can automatically effectively remove metal impurities accumulated on a metal plate, and can prevent a milling cutter from being damaged in a subsequent milling process. BRIEF DESCRIPTION OF DRAWINGS

[0010] Figure 1 is a structural schematic view of the automatic polishing equipment.

[0011] Figure 2 isFigure 1 A three-dimensional structural diagram of a medium-sized polishing mill.

[0012] Figure 3 yes Figure 2 Schematic diagram of the structure in the longitudinal section.

[0013] Figure 4 yes Figure 2 A schematic diagram of the structure in the transverse section.

[0014] Figure 5 yes Figure 1 A top-view structural diagram after removing the connecting plate from the fixing frame.

[0015] Figure 6 yes Figure 1 A schematic diagram of the structure in another longitudinal section. Detailed Implementation

[0016] The technical solution of this utility model will be further described below with reference to the accompanying drawings and preferred embodiments.

[0017] like Figures 1-6 As shown, the automatic polishing equipment of this utility model includes: a CNC gantry frame 1 (in this embodiment, the CNC gantry frame 1 is prior art), a slide 11 capable of moving in the Z and Y axes is provided on the crossbeam 11 of the CNC gantry frame 1, a support platform 12 capable of moving in the X axis is provided below the CNC gantry frame 1, and a polisher 2 is provided on the slide 11 of the CNC gantry frame 1. The polisher 2 includes: a fixed frame 21 connected to the slide 11, a connecting plate adapted to the slide 11 is provided on the fixed frame 21, the connecting plate can be connected to the slide 11 by bolts, two n-shaped support plates 22 are arranged side by side in the fixed frame 21, an elongated hole 221 is opened on the top wall of the n-shaped support plate 22, a positioning plate 222 is movably arranged in the n-shaped support plate 22, and a reduction motor 3 is placed on the two n-shaped support plates 22. Four motor bolts 31 on the motor 3 pass through corresponding elongated holes 221 and are threaded to the positioning plate 222. A first threaded plate 223 is provided on the left-side n-shaped support plate 22, which is located at the rear end of the n-shaped support plate 22. A first adjusting bolt 224 is threaded onto the first threaded plate 223 and abuts against the geared motor 3. A second threaded plate 225 is provided on the right-side n-shaped support plate 22, which is located at the front end of the n-shaped support plate 22. A second adjusting bolt 226 is threaded onto the second threaded plate 225 and abuts against the geared motor 3. Locking nuts 227 are threaded onto both the first adjusting bolt 224 and the second adjusting bolt 226. A main pulley 32 is provided at the left end of the geared motor 3.

[0018] A rotating shaft 4 is arranged at the bottom of the fixed frame 21, and the specific connection structure between the rotating shaft 4 and the fixed frame 21 is that a bearing seat 23 and a bearing plate 24 are arranged at the left and right sides of the fixed frame 21 respectively, the bearing seat 23 is fixed on the left end bottom wall of the fixed frame 21 through connecting bolts, two first check nuts 211 are threadedly connected at the front and rear ends of the fixed frame 21 respectively, the four first check nuts 211 abut against the front and rear side walls of the bearing seat 23 respectively, bearings are arranged at the left and right ends of the bearing seat 23, the left end of the rotating shaft 4 passes through the two bearings in the bearing seat 23 and is connected with the secondary belt pulley 41, a transmission belt 5 is arranged between the primary belt pulley 32 and the secondary belt pulley 41, a bearing is arranged on the bearing plate 24, the right end of the rotating shaft 4 is connected with the bearing in the bearing plate 24, a waist-shaped hole is vertically arranged on the bearing plate 24, connecting bolts pass through the waist-shaped hole and are threadedly connected with the right side wall of the fixed frame 21, three second check nuts 212 are threadedly connected with the fixed frame 21, the three second check nuts 212 all abut against the top wall of the bearing plate 24 vertically, a shoulder 42 and an external thread 43 are arranged on the rotating shaft 4 between the bearing seat 23 and the bearing plate 24, a plurality of partitions 44 are arranged at intervals on the rotating shaft 4, one impeller 6 is clamped between every two partitions 44, the partition 44 close to the shoulder 42 abuts against the shoulder 42, three abutting nuts 45 are threadedly connected with the external thread 43, one of the three abutting nuts 45 is screwed against the partition 44 on the same side, the three abutting nuts 45 are screwed against each other, the abutting nuts 45 cooperate with the shoulder 42 to lock and fix the partitions 44 and the impeller 6, the tightening directions of the three abutting nuts 45 are the same as the rotating direction of the rotating shaft 4 driven by the speed reducer 3, when the rotating shaft 4 rotates, the abutting nuts 45 will only be screwed tighter, thereby increasing the locking force on the impeller 6 and the partitions 44.

[0019] In use, the metal plate is placed on the support table 12 of the numerical control gantry 1, then the speed reducer 3 is started to drive the rotating shaft 4 to rotate through the transmission belt 5, the rotating shaft 4 drives the impeller 6 to rotate, then the ram 11 on the numerical control gantry 1 is controlled to move downward along the Z axis, so that the rotating impeller 6 contacts the metal plate, then the support table 12 is controlled to move forward and backward along the X axis direction, so that the impeller 6 can polish the surface of the metal plate, after the impeller 6 is separated from the metal plate, the ram 11 on the numerical control gantry 1 is controlled to move left and right along the Y axis direction, and the support table 12 is reset along the X axis direction, so that the impeller 6 can polish the part not polished, the metal impurities accumulated on the metal plate polished by the impeller 6 are removed, the surface of the metal plate no longer has protruding metal impurities, then the polished metal plate is conveyed to the milling machine to perform milling work, and the milling cutter will not be broken in the milling process.

[0020] When the transmission belt 5 needs to be replaced, loosen the four motor bolts 31 on the reduction motor 3, the positioning plate 222 is no longer tightly against the n-shaped support plate 22, loosen the first adjusting bolt 224 and the second adjusting bolt 226, adjust the position of the reduction motor 3, move the reduction motor 3 towards the rotating shaft 4 to shorten the distance between the main pulley 32 and the secondary pulley 41, which is convenient for removing the failed transmission belt 5 and installing a new transmission belt 5, after the transmission belt 5 is replaced, move the reduction motor 3 away from the rotating shaft 4 to increase the distance between the main pulley 32 and the secondary pulley 41, tension the transmission belt 5, first tighten the first adjusting bolt 224 and the second adjusting bolt 226, then tighten the four motor bolts 31 on the reduction motor 3, so that the positioning plate 222 tightly abuts against the n-shaped support plate 22, thereby fixing the reduction motor 3, when the reduction motor 3 drives the rotating shaft 4 through the transmission belt 5, the reduction motor 3 and the rotating shaft 4 will be subjected to tension, and because the n-shaped support plate 22 on the left side is close to the main pulley 32, and the first adjusting bolt 224 on the n-shaped support plate 22 pushes the reduction motor 3 forward, the first adjusting bolt 224 can prevent the end of the reduction motor 3 close to the main pulley 32 from moving backward after being subjected to tension, but after being limited by the first adjusting bolt 224, the reduction motor 3 is prone to rotate forward with the first adjusting bolt 224 as the center and away from the main pulley 32, at this time, the n-shaped support plate 22 on the right side is away from the main pulley 32, and the second adjusting bolt 226 on the n-shaped support plate 22 pushes the reduction motor 3 backward, the first adjusting bolt 224 cooperates with the second adjusting bolt 226 to limit the reduction motor 3.

[0021] When the rotating shaft 4 is subjected to tension from the transmission belt 5 and resistance from the centrifugal wheel 6 during polishing, it will exert a large reaction force on the bearing seat 23 and the bearing plate 24, which is prone to cause the bearing seat 23 to loosen and cause the rotating shaft 4 to jam, the bearing seat 23 is fixed on the bottom wall of the fixed frame 21 by bolts, and is limited by the four first locking bolts 211 to prevent loosening, and the bearing plate 24 can adjust the up-down position of the bearing plate 24 through the waist-shaped hole, so that the bearing on the bearing plate 24 is coaxially aligned with the bearing in the bearing seat 23, when replacing the centrifugal wheel 6, the bearing plate 24 is disassembled and the abutting nut 45 is unscrewed to quickly replace the centrifugal wheel 6, when the bearing plate 24 is reinstalled on the fixed frame 21, the bearing on the bearing plate 24 is coaxially aligned with the rotating shaft 4 through the waist-shaped hole, which facilitates the connection of the rotating shaft 4 and the bearing in the bearing plate 24, and the bearing plate 24 is limited by the three second locking bolts 212 and the connecting bolts to limit the bearing plate 24, thereby ensuring the smooth rotation of the rotating shaft 4.

[0022] It should be explained finally: the above examples are only used to illustrate the technical scheme of the utility model and not to limit it, although the utility model has been explained in detail with reference to the above examples, the ordinary skilled in the art should understand that: the specific implementation of the utility model can still be modified or replaced, and any modification or equivalent replacement without departing from the spirit and scope of the utility model should be covered in the protection scope of the claims of the utility model.

Claims

1. Automatic polishing equipment, including: A CNC gantry crane, characterized in that: a polisher is provided on the slide of the CNC gantry crane, the polisher comprising: a fixed frame connected to the slide, two n-shaped support plates arranged side by side in the fixed frame, an elongated hole on the top wall of the n-shaped support plate, a positioning plate movably arranged in the n-shaped support plate, a reduction motor placed on the two n-shaped support plates, four motor bolts on the reduction motor passing through the corresponding elongated holes and threadedly connected to the positioning plate, a main pulley provided at the left end of the reduction motor, a rotating shaft rotatably arranged at the bottom of the fixed frame, a secondary pulley provided at the left end of the rotating shaft, a transmission belt arranged between the main pulley and the secondary pulley, a shoulder and an external thread provided on the rotating shaft, several partitions spaced apart on the rotating shaft, a flap wheel clamped between every two partitions, the partition near the shoulder abutting against the shoulder, and a stop nut threadedly connected to the external thread, the stop nut being screwed onto the partition on the same side.

2. The automatic polishing equipment according to claim 1, characterized in that: A first threaded plate is provided on the left-side n-shaped support plate at the rear end of the n-shaped support plate. A first adjusting bolt is threaded onto the first threaded plate and abuts against the geared motor. A second threaded plate is provided on the right-side n-shaped support plate at the front end of the n-shaped support plate. A second adjusting bolt is threaded onto the second threaded plate and abuts against the geared motor.

3. The automatic polishing equipment according to claim 2, characterized in that: Locking nuts are threaded onto both the first and second adjusting bolts.

4. The automatic polishing equipment according to claim 1, characterized in that: The specific connection structure between the rotating shaft and the fixed frame is as follows: bearing seats and bearing plates are respectively provided on the left and right sides of the fixed frame. The bearing seats are fixed to the bottom wall of the left end of the fixed frame by connecting bolts. Two first set bolts are threaded to the front and rear ends of the fixed frame, and the four first set bolts abut against the front and rear side walls of the bearing seats. Bearings are provided at the left and right ends of the bearing seats. The left end of the rotating shaft passes through the two bearings in the bearing seat and is connected to the auxiliary pulley. A bearing is provided on the bearing plate. The right end of the rotating shaft is connected to the bearing in the bearing plate. A waist-shaped hole is vertically provided on the bearing plate. The connecting bolt passes through the elongated hole and is threaded to the right side wall of the fixed frame. Three second set bolts are threaded to the fixed frame and abut against the top wall of the bearing plate.

5. The automatic polishing equipment according to claim 1, characterized in that: Three abutment nuts are threaded onto the shaft, and the tightening direction of the three abutment nuts is the same as the rotation direction of the shaft driven by the geared motor.