Efficient reactor device for removing silicon and silicide in wastewater
By employing mechanical stirring and inclined plate separation technology in a high-efficiency reactor device, the problem of removing silicon and silicides from wastewater has been solved, achieving efficient, stable, and low-cost removal and recovery of silicon and silicides.
Patent Information
- Application Number
- CN202423030867.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing technologies are ineffective at removing elemental silicon and silicides in wastewater treatment, leading to equipment blockage, high operating costs, and poor treatment results.
The system employs a high-efficiency reactor device, which combines mechanical stirring, crystal adsorption and crystal precipitation with a high-speed stirring device and an inclined plate separation zone to achieve efficient removal and recovery of silicon and silicides.
It achieves efficient and stable removal of silicon and silicides, reduces operating costs, and operates fully automatically without manual management. The generated crystal nuclei can be reused.
Smart Images

Figure CN223646325U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a wastewater treatment field especially relates to a kind of high-efficiency reactor device of removal silicon and silicide in wastewater. BACKGROUND
[0002] In sewage treatment engineering, the suspended solids and colloids of silicon element and silicide can be precipitated in subsequent treatment facilities (including membrane equipment, evaporation equipment, etc.), which not only block the equipment and cause irreversible damage to the function of the equipment, but also cause the equipment to completely lose its function, and the precipitated crystals can be adsorbed on the inner wall of the evaporation equipment, causing uneven heating of the equipment and affecting the normal operation of the equipment. Currently, the commonly used methods for removing silicon element and silicide from wastewater include filter tanks and adsorption tanks, but the fillers of the equipment are prone to caking and hardening, the fillers need to be replaced frequently, the operation cost is high, and the treatment effect is poor. Therefore, there is an urgent need for a silicon removal method that is low in operation cost, effective and stable in operation.
[0003] The utility model provides a kind of high-efficiency reactor device of removal silicon and silicide in wastewater, by mechanical stirring reaction, core crystal adsorption and crystallization, precipitation and core recovery, up to standard effluent;It is not only efficient, stable and low in operating cost, without manual operation and additional facilities, and it is fully automatic. SUMMARY
[0004] The main purpose of the utility model is to provide a kind of high-efficiency reactor device of removal silicon and silicide in wastewater.
[0005] To achieve the above purpose, the utility model adopts the technical scheme as follows:
[0006] A kind of high-efficiency reactor device of removal silicon and silicide in wastewater, comprising a reaction device body, the inside of the reaction device body is divided into reaction zone, separation zone and sedimentation zone, the reaction zone of the reaction device body is provided with water inlet, separation zone is provided between reaction zone and sedimentation zone, the sedimentation zone is located directly below the separation zone, a high-speed stirring device is fixedly installed in the reaction zone, a crystal nucleus recovery port is fixedly provided in the sedimentation zone, a pneumatic diaphragm pump is connected in the crystal nucleus recovery port, and the output end of the pneumatic diaphragm pump is communicated with the reaction zone.
[0007] Further, the high-speed stirring device includes a high-speed stirring motor and a high-speed stirring head, the high-speed stirring motor is fixedly installed outside the reaction device body, and the output end of the high-speed stirring motor penetrates through the reaction device body and is fixedly connected with the high-speed stirring head.
[0008] Further, a sloping plate assembly is fixedly installed in the separation zone, and a water outlet is fixedly provided on the side of the separation zone away from the reaction zone.
[0009] Furthermore, the inclined plate assembly includes a fixing frame, a water distribution plate, a fixing base, a baffle, and a separation inclined plate. The baffle is fixedly installed on the reaction device body directly above the side of the fixing base adjacent to the reaction zone. The fixing frame is fixedly installed on the reaction device body above the fixing base. Several separation inclined plates are fixedly installed between the fixing frame and the fixing base. A separation inlet is provided between the fixing base and the baffle, and a water distribution plate is fixedly installed at the separation inlet.
[0010] Furthermore, the spacing between the separating inclined plates gradually decreases, and the spacing is larger on the side of the separating inclined plate adjacent to the water distribution plate.
[0011] Furthermore, the separating inclined plate includes an inclined plate body and a vertical guide plate, the inclined plate body and the guide plate being an integral structure.
[0012] Furthermore, a water outlet baffle is fixedly installed on the reaction device body at the water outlet, which forms a water outlet trough, and the highest height of the water outlet baffle is higher than the highest height of the inclined plate assembly.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] This invention removes silicon and silicides from wastewater through crystal nucleus crystallization and precipitation. It is highly targeted, has a good removal effect, and is simple to operate and manage. It can operate continuously or intermittently, making it convenient to manage. The quartz sand lattice has low cost, long service life, and low operating expenses. The generated crystal nuclei can be reused.
[0015] This invention is not only highly efficient and stable, but also has low operating costs, requiring no manual labor or additional facilities, and operates fully automatically. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model.
[0017] Figure label:
[0018] 1. Reactor body; 2. Reaction zone; 3. Separation zone; 4. Sedimentation zone; 5. High-speed stirring device; 6. Pneumatic diaphragm pump; 51. High-speed stirring motor; 52. High-speed stirring head; 71. Fixing frame; 72. Water distribution orifice plate; 73. Fixing base; 74. Baffle; 75. Separation inclined plate; 8. Water outlet tank; 9. Water baffle. Detailed Implementation
[0019] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of the present invention.
[0020] See Figure 1As shown, a high-efficiency reactor device for removing silicon and silicides from wastewater includes a reactor body 1, which is divided into a reaction zone 2, a separation zone 3, and a deposition zone 4. The reaction zone 2 of the reactor body 1 is provided with a water inlet. A separation zone 3 is provided between the reaction zone 2 and the deposition zone 4. The deposition zone 4 is located directly below the separation zone 3. A high-speed stirring device 5 is fixedly installed in the reaction zone 2. A crystal nucleus recovery port is fixedly opened in the deposition zone 4. A pneumatic diaphragm pump 6 is connected to the crystal nucleus recovery port. The output end of the pneumatic diaphragm pump 6 is connected to the reaction zone 2.
[0021] Reaction zone 2 is equipped with a wastewater inlet and a dosing port. Wastewater enters reaction zone 2 through the inlet, and high-temperature sintered quartz sand core crystals (diameter not greater than 1 mm) are added through the dosing port. The mixture is stirred evenly by a high-speed stirring device 5. Reaction zone 2 is acidic. When the high-speed motor rotates (for 2 minutes forward, then for 1 minute reverse), the crystal nuclei collide with silicon and silicides at high speed. During the collision, silicon and silicides crystallize on the surface of the crystal nuclei, and the crystal nuclei gradually grow larger. The fully reacted wastewater enters the water distribution zone and is evenly distributed. The wastewater is separated in the inclined plate mud-water separation zone 3. The crystal nuclei sink into the mud hopper zone, and the supernatant enters the effluent tank 8 for discharge after meeting the standards. After the core crystal nuclei are collected in the mud hopper zone, they are lifted to reaction zone 2 by a pneumatic diaphragm pump 6. The above reaction process is repeated. When the crystal nuclei directly exceed 3 mm, they should be replenished or replaced. The replacement time of the core crystal nuclei can be controlled according to the concentration of silicon and silicides.
[0022] The high-speed stirring device 5 includes a high-speed stirring motor 51 and a high-speed stirring head 52. The high-speed stirring motor 51 is fixedly installed outside the reaction device body 1, and the output end of the high-speed stirring motor 51 passes through the reaction device body 1 and is fixedly connected to the high-speed stirring head 52.
[0023] An inclined plate assembly is fixedly installed in the separation zone 3, and a water outlet is fixedly opened on the side of the separation zone 3 away from the reaction zone 2.
[0024] The inclined plate assembly includes a fixing frame 71, a water distribution perforated plate 72, a fixing base 73, a baffle 74, and a separation inclined plate 75. The baffle 74 is fixedly installed on the reaction device body 1 directly above the side of the fixing base 73 adjacent to the reaction zone 2. The fixing frame 71 is fixedly installed on the reaction device body 1 above the fixing base 73. A plurality of separation inclined plates 75 are fixedly installed between the fixing frame 71 and the fixing base 73. A separation inlet is provided between the fixing base 73 and the baffle 74. A water distribution perforated plate 72 is fixedly installed at the separation inlet.
[0025] The spacing between the separating inclined plates 75 gradually decreases, and the side of the separating inclined plates 75 adjacent to the water distribution plate 72 has a large spacing.
[0026] The separating inclined plate 75 includes an inclined plate body and a vertical guide plate, the inclined plate body and the guide plate being an integral structure.
[0027] The front of the separation inclined plate 75 has a large load and a larger plate spacing, while the rear has a small load and a smaller plate spacing, which improves the efficiency of mud-water separation. The lower section of the separation inclined plate 75 is chamfered, i.e., a vertical guide plate, which makes the crystal nuclei gather at the bottom of the mud hopper more quickly and improves the sedimentation effect.
[0028] A water outlet baffle 9 is fixedly installed on the reaction device body 1 at the water outlet. The water outlet baffle 9 forms a water outlet trough 8, and the highest height of the water outlet baffle 9 is higher than the highest height of the inclined plate assembly.
[0029] The above description is only a preferred embodiment of the present utility model. The protection scope of the present utility model is not limited to the above embodiments. Any equivalent modifications or changes made by those skilled in the art based on the content disclosed in the present utility model should be included in the protection scope recorded in the claims.
Claims
1. A high-efficiency reactor device for removing silicon and silicides from wastewater, characterized in that: The device includes a reaction device body (1), which is divided into a reaction zone (2), a separation zone (3) and a sedimentation zone (4). The reaction zone (2) of the reaction device body (1) is provided with a water inlet. A separation zone (3) is provided between the reaction zone (2) and the sedimentation zone (4). The sedimentation zone (4) is located directly below the separation zone (3). A high-speed stirring device (5) is fixedly installed in the reaction zone (2). A crystal nucleus recovery port is fixedly opened in the sedimentation zone (4). A pneumatic diaphragm pump (6) is connected in the crystal nucleus recovery port. The output end of the pneumatic diaphragm pump (6) is connected to the reaction zone (2).
2. The high-efficiency reactor device for removing silicon and silicides from wastewater according to claim 1, characterized in that: The high-speed stirring device (5) includes a high-speed stirring motor (51) and a high-speed stirring head (52). The high-speed stirring motor (51) is fixedly installed outside the reaction device body (1). The output end of the high-speed stirring motor (51) passes through the reaction device body (1) and is fixedly connected to the high-speed stirring head (52).
3. The high-efficiency reactor device for removing silicon and silicides from wastewater according to claim 1, characterized in that: An inclined plate assembly is fixedly installed in the separation zone (3), and an outlet is fixedly opened on the side of the separation zone (3) away from the reaction zone (2).
4. The high-efficiency reactor device for removing silicon and silicides from wastewater according to claim 3, characterized in that: The inclined plate assembly includes a fixing frame (71), a water distribution plate (72), a fixing base (73), a baffle (74), and a separation inclined plate (75). The baffle (74) is fixedly installed on the reaction device body (1) directly above the side of the reaction zone (2) of the fixing base (73). The fixing frame (71) is fixedly installed on the reaction device body (1) above the fixing base (73). Several separation inclined plates (75) are fixedly installed between the fixing frame (71) and the fixing base (73). A separation inlet is provided between the fixing base (73) and the baffle (74). A water distribution plate (72) is fixedly installed at the separation inlet.
5. The high-efficiency reactor device for removing silicon and silicides from wastewater according to claim 4, characterized in that: The spacing between the separating inclined plates (75) gradually decreases, and the spacing is larger on the side of the separating inclined plates (75) near the water distribution plate (72).
6. The high-efficiency reactor device for removing silicon and silicides from wastewater according to claim 4, characterized in that: The separating inclined plate (75) includes an inclined plate body and a vertical guide plate, the inclined plate body and the guide plate being an integral structure.
7. The high-efficiency reactor device for removing silicon and silicides from wastewater according to claim 3, characterized in that: A water outlet baffle (9) is fixedly installed on the reaction device body (1) at the water outlet. The water outlet baffle (9) forms a water outlet trough (8), and the highest height of the water outlet baffle (9) is higher than the highest height of the inclined plate assembly.