Automatic online intelligent alarm system for enameled wire

Abstract

The utility model relates to the technical field of sensors, and discloses an automatic online intelligent alarm system for enameled wires, which comprises a mounting assembly, a mounting piece, a clamping block, a clamping plate and a moving column, the clamping plate is arranged on one side of the clamping block, the moving column is fixed on one side of the clamping plate, and a pushing assembly is arranged on the moving column and used for pushing the enameled wires to move. Comprising a push rod, a first spring and a moving disc, the push rod is fixed to one side of the moving column, the outer side of the push rod is sleeved with the moving disc, and the first spring is fixed to one side of the moving disc. The beneficial effects of the utility model are that the tension sensor can be rapidly disassembled and assembled without bolts, and the rapid disassembly and assembly mode enables workers to complete the installation and fixation of the sensor in a short time and does not need to spend a lot of time in tightening or loosening the bolts, thereby improving the overall installation efficiency and reducing the downtime of equipment.

Description

TECHNICAL FIELD

[0001] The utility model relates to sensor technical field, especially a kind of enameled wire automation online intelligent alarm system. BACKGROUND

[0002] In the enameled wire production process, tension is too big to easily lead to enameled wire fracture, and tension is too small to possibly make enameled wire slack, winding, affect the continuity of production, tension sensor can monitor tension change in real time, when tension exceeds set range, timely send alarm, so that operator adjusts equipment, avoids the occurrence of broken wire situation, tension sensor is installed on the side of detector, the data transmission and association between the two are facilitated, tension sensor can provide the tension data of enameled wire in real time, these data are combined with other parameters measured by detector, can more comprehensively understand the production state and quality condition of enameled wire, tension sensor is usually bolted on the side of detector, and installation and disassembly bolt need to use tool, and operation is relatively complex, when needing to frequently replace sensor or carry out equipment maintenance, bolt installation mode can increase workload and time cost. SUMMARY

[0003] This section aims to outline some aspects of the embodiments of the present utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the present utility model.

[0004] In view of the above and / or existing problems in enameled wire automation online intelligent alarm system, the present utility model is proposed.

[0005] Therefore, the problem to be solved by the present utility model is that tension sensor is usually bolted on the side of detector, and bolt installation mode can increase workload and time cost when needing to frequently replace sensor or carry out equipment maintenance.

[0006] To solve the above technical problems, the present utility model provides the following technical scheme: an enameled wire automation online intelligent alarm system, comprising a mounting assembly, comprising a mounting piece, comprising a clamping block, a clamping plate and a moving column, the clamping plate is arranged on one side of the clamping block, and the moving column is fixed on one side of the clamping plate.

[0007] A pushing assembly is arranged on the moving column and comprises a push rod, a first spring and a moving disc, the push rod is fixed on one side of the moving column, the moving disc is sleeved on the outer side of the push rod, and the first spring is fixed on one side of the moving disc.

[0008] As a preferred scheme of the enameled wire automatic online intelligent alarm system, the installation assembly further comprises a moving piece arranged on the clamping block, and a supporting rod is fixed to the top of the clamping block.

[0009] As a preferred scheme of the enameled wire automatic online intelligent alarm system, a second spring is fixed to the top of the clamping block, and the second spring is sleeved outside the supporting rod.

[0010] As a preferred scheme of the enameled wire automatic online intelligent alarm system, a slope plate is sleeved outside the moving column, and the slope plate is movably connected with the moving column.

[0011] As a preferred scheme of the enameled wire automatic online intelligent alarm system, a third spring is fixed to one side of the slope plate, the third spring is fixed to one side of the clamping plate, a positioning frame is sleeved outside the moving column, and the moving column is movably connected with the positioning frame.

[0012] As a preferred scheme of the enameled wire automatic online intelligent alarm system, the pushing assembly further comprises a movable piece arranged on the push rod, and a supporting ring is fixed to the inner wall of the positioning frame.

[0013] As a preferred scheme of the enameled wire automatic online intelligent alarm system, a moving strip is fixed to one side of the push rod, and a dialing plate is fixed to the top of the moving strip.

[0014] As a preferred scheme of the enameled wire automatic online intelligent alarm system, a moving groove is formed in the top of the positioning frame, and the moving strip slides in the moving groove.

[0015] As a preferred scheme of the enameled wire automatic online intelligent alarm system, the enameled wire automatic online intelligent alarm system further comprises a main body assembly arranged on the positioning frame, and the main body assembly comprises a tension sensor and an alarm lamp.

[0016] As a preferred scheme of the enameled wire automatic online intelligent alarm system, a detector is arranged on one side of the tension sensor.

[0017] The enameled wire automatic online intelligent alarm system has the beneficial effects that the tension sensor can be quickly disassembled and assembled without bolts, the quick disassembly and assembly mode can enable a worker to complete the installation and fixation of the sensor in a short time, the worker does not need to spend a lot of time in tightening or loosening the bolts, the overall installation efficiency is improved, and the downtime of the equipment is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings. Among them:

[0019] Figure 1 It is a whole structure diagram of the automatic online intelligent alarm system for the enameled wire.

[0020] Figure 2 It is a whole sectional structure diagram of the automatic online intelligent alarm system for the enameled wire.

[0021] Figure 3 It is a partial enlarged structure diagram of the automatic online intelligent alarm system for the enameled wire. Figure 2

[0022] Figure 4 It is a card plate structure diagram of the automatic online intelligent alarm system for the enameled wire. DETAILED DESCRIPTION

[0023] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings of the specification.

[0024] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.

[0025] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. In this specification, "in one embodiment" does not mean the same embodiment, nor is it an independent or alternative embodiment that excludes other embodiments.

[0026] Embodiment 1

[0027] Referring to Figures 2-4 For the first embodiment of the present application, the embodiment provides an automatic online intelligent alarm system for enameled wire, which comprises a mounting assembly 200, a pushing assembly 300 and a main body assembly 100. The three can cooperate to quickly disassemble and assemble the tension sensor without the need for bolt installation.

[0028] ​The mounting assembly 200 comprises a mounting piece 201, which comprises a clamping block 201a, a clamping plate 201b and a moving column 201c.

[0029] The clamping plate 201b is provided with an inclined surface at one end, and when the tension sensor 101 needs to be mounted on one side of the detector 103, the clamping plate 201b is placed into the mounting hole on the detector 103, and then the clamping plate 201b is pressed against the clamping block 201a, the clamping block 201a is provided with an inclined surface, and when the clamping block 201a is pressed, the clamping block 201a can move, and when the clamping plate 201b is separated from the clamping block 201a, the clamping block 201a returns to the original position, and then the clamping block 201a can limit the clamping plate 201b, so that the tension sensor 101 can be prevented from falling off the detector 103, and the movement of the moving column 201c can drive the clamping plate 201b to move.

[0030] The pushing assembly 300 is arranged on the moving column 201c and comprises a push rod 301a, a first spring 301b and a moving disc 301c, the push rod 301a is fixed on one side of the moving column 201c, the moving disc 301c is sleeved outside the push rod 301a, and the first spring 301b is fixed on one side of the moving disc 301c.

[0031] When the tension sensor 101 needs to be released, the push rod 301a is moved, the push rod 301a moves and drives the moving column 201c to move, the moving column 201c moves and drives the moving disc 301c to move, the moving disc 301c moves and exerts a pressing force on the first spring 301b, and when the moving column 201c moves, the clamping block 201a rises, and the clamping block 201a rises and can be removed from the detector 103.

[0032] Embodiment 2

[0033] Reference Figures 2-4 This is the second embodiment of the utility model, and the embodiment is based on the previous embodiment.

[0034] Specifically, the mounting assembly 200 further comprises a moving piece 202 arranged on the clamping block 201a, and the clamping block 201a is fixed with a supporting rod 202a at the top.

[0035] The clamping block 201a and the supporting rod 202a are located in the detector 103 and are movably connected with the detector 103, so that when the clamping block 201a moves, the supporting rod 202a moves in the detector 103, thereby supporting the clamping block 201a and preventing the clamping block 201a from deviating during movement.

[0036] Specifically, a second spring 202b is fixed to the top of the locking block 201a, and the second spring 202b is sleeved on the outside of the support rod 202a.

[0037] The second spring 202b is fixed to the inner wall of the detector 103. When the locking block 201a moves, it can apply a squeezing force to the second spring 202b. When the locking plate 201b separates from the locking block 201a, the rebound force of the second spring 202b can drive the locking block 201a back to its original position.

[0038] Specifically, a sloping panel 202c is fitted on the outer side of the movable column 201c, and the sloping panel 202c and the movable column 201c are movably connected.

[0039] Both sides of the inclined panel 202c are set as inclined surfaces. When the moving column 201c is moved, the inclined panel 202c will move. The inclined panel 202c squeezes the locking block 201a, which can make the locking block 201a rise again. When the tension sensor 101 is removed, the setting of the inclined panel 202c can continuously squeeze the locking block 201a to prevent the locking block 201a from falling. When the locking block 201a is squeezed, the inclined panel 202c can engage with the locking plate 201b to prevent the locking block 201a from falling when the locking plate 201b is removed. After the locking block 201a is completely removed, the locking block 201a will fall.

[0040] Specifically, a third spring 202d is fixed to one side of the inclined panel 202c, and the third spring 202d is fixed to one side of the card plate 201b. A positioning frame 202e is sleeved on the outside of the moving column 201c, and the moving column 201c and the positioning frame 202e are movably connected.

[0041] When the inclined panel 202c moves to contact the locking plate 201b, it can apply a squeezing force to the third spring 202d. After the squeezing of the locking block 201a is released, the inclined panel 202c can return to its original position by the rebound force of the third spring 202d for the next use.

[0042] Specifically, the push assembly 300 also includes a movable part 302, which is disposed on the push rod 301a, and a support ring 302a is fixed to the inner wall of the positioning frame 202e.

[0043] The support ring 302a is sleeved on the outside of the push rod 301a. The support ring 302a is movably connected to the push rod 301a. The support ring 302a can support the push rod 301a and prevent the push rod 301a from shifting.

[0044] Specifically, a moving bar 302b is fixed to one side of the push rod 301a, and a toggle plate 302c is fixed to the top of the moving bar 302b.

[0045] When it is necessary to move the push rod 301a, the toggle plate 302c is moved. The movement of the toggle plate 302c will drive the moving bar 302b to move, and the movement of the moving bar 302b will drive the push rod 301a to move.

[0046] Example 3

[0047] Reference Figures 1-4 This is the third embodiment of the present invention, which is based on the first two embodiments.

[0048] Specifically, the top of the positioning frame 202e has a moving groove X, and the moving strip 302b slides within the moving groove X.

[0049] When the moving bar 302b moves, it slides within the moving groove X, which provides support for the moving bar 302b and prevents it from shifting during movement.

[0050] Specifically, it also includes a main component 100, which is set on the positioning frame 202e, including a tension sensor 101 and an alarm light 102. The tension sensor 101 is fixed to one side of the positioning frame 202e, and the alarm light 102 is fixed to one side of the tension sensor 101.

[0051] Tension sensor 101 can measure the tension of enameled wire in real time during the production process. The enameled wire needs to maintain appropriate tension in different production stages, such as unwinding, drawing, and winding. When problems occur during the production process, such as abnormal tension, excessive temperature, or equipment failure, alarm light 102 will light up immediately to remind the operator with a conspicuous light signal.

[0052] Specifically, a detector 103 is provided on one side of the tension sensor 101.

[0053] The detector 103 can work in conjunction with the tension sensor 101 to combine tension data with other detection parameters to comprehensively evaluate the production status of the enameled wire.

[0054] In use, the card plate 201b is placed into the mounting hole on the detector 103. Then, one side of the card plate 201b will press the card block 201a to move it. When the card block 201a moves, it will drive the support rod 202a to move within the detector 103, thereby supporting the card block 201a and preventing it from shifting during movement. The movement of the card block 201a can also apply a compressive force to the second spring 202b. When the card plate 201b separates from the card block 201a, the card block 201a can return to its original position by the rebound force of the second spring 202b. The setting of the card block 201a can limit the card plate 201b, thereby preventing the tension sensor 101 from falling off the detector 103, thus completing the installation.

[0055] When the tension sensor 101 needs to be removed from the detector 103, the toggle plate 302c is moved. The toggle plate 302c moves the moving bar 302b, which in turn moves the push rod 301a. The push rod 301a moves the moving column 201c, which in turn moves the moving disk 301c. The moving disk 301c applies a compressive force to the first spring 301b. The movement of the moving column 201c moves the inclined plate 202c, which compresses the locking block 201a, causing it to rise again. When the tension sensor 101 is removed, the inclined panel 202c continuously presses against the locking block 201a to prevent it from falling. Pressing against the locking block 201a also engages the inclined panel 202c with the locking plate 201b, preventing the locking block 201a from falling when the locking plate 201b is removed. When the inclined panel 202c moves to contact the locking plate 201b, it applies a pressing force to the third spring 202d, allowing the tension sensor 101 to be removed. After releasing the pressure on the locking block 201a, the rebound force of the third spring 202d allows the inclined panel 202c to return to its original position for future use.

[0056] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An automated online intelligent alarm system for enameled wire, characterized in that: include, The mounting assembly (200) includes a mounting component (201), which includes a locking block (201a), a locking plate (201b), and a moving column (201c). The locking plate (201b) is disposed on one side of the locking block (201a), and the moving column (201c) is fixed to one side of the locking plate (201b). A pushing component (300) is disposed on the movable column (201c) and includes a push rod (301a), a first spring (301b) and a movable disk (301c). The push rod (301a) is fixed to one side of the movable column (201c), the movable disk (301c) is sleeved on the outside of the push rod (301a), and the first spring (301b) is fixed to one side of the movable disk (301c).

2. The automated online intelligent alarm system for enameled wire as described in claim 1, characterized in that: The mounting assembly (200) also includes a movable part (202) disposed on the locking block (201a), and a support rod (202a) is fixed to the top of the locking block (201a).

3. The automated online intelligent alarm system for enameled wire as described in claim 2, characterized in that: A second spring (202b) is fixed to the top of the locking block (201a), and the second spring (202b) is sleeved on the outside of the support rod (202a).

4. The automated online intelligent alarm system for enameled wire as described in claim 3, characterized in that: An inclined panel (202c) is fitted on the outside of the movable column (201c), and the inclined panel (202c) and the movable column (201c) are movably connected.

5. The automated online intelligent alarm system for enameled wire as described in claim 4, characterized in that: A third spring (202d) is fixed to one side of the inclined panel (202c), and the third spring (202d) is fixed to one side of the card plate (201b). A positioning frame (202e) is sleeved on the outside of the moving column (201c), and the moving column (201c) and the positioning frame (202e) are movably connected.

6. The automated online intelligent alarm system for enameled wire as described in claim 5, characterized in that: The pushing component (300) also includes a movable part (302) disposed on the push rod (301a), and a support ring (302a) is fixed to the inner wall of the positioning frame (202e).

7. The automated online intelligent alarm system for enameled wire as described in claim 5 or 6, characterized in that: A movable bar (302b) is fixed to one side of the push rod (301a), and a toggle plate (302c) is fixed to the top of the movable bar (302b).

8. The automated online intelligent alarm system for enameled wire as described in claim 7, characterized in that: The top of the positioning frame (202e) is provided with a moving groove (X), and the moving bar (302b) slides within the moving groove (X).

9. The automated online intelligent alarm system for enameled wire as described in claim 8, characterized in that: It also includes a main component (100) disposed on the positioning frame (202e), including a tension sensor (101) and an alarm light (102). The tension sensor (101) is fixed to one side of the positioning frame (202e), and the alarm light (102) is fixed to one side of the tension sensor (101).

10. The automated online intelligent alarm system for enameled wire as described in claim 9, characterized in that: A detector (103) is provided on one side of the tension sensor (101).

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