Folding rotary tillage and ridging all-in-one machine
By designing a folding rotary tiller and ridger integrated machine, and adopting a hydraulic system and a motor screw mechanism, the folding of the rotary tiller and the automatic adjustment of the ridge spacing are realized, which solves the problems of small working area and low efficiency of existing rotary tillers and ridgers, and improves the working efficiency and quality.
Patent Information
- Application Number
- CN202423113778.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing rotary tillers and ridgers have a small operating area, low efficiency, and limited versatility, making it impossible to effectively increase the area covered per operation.
A folding rotary tiller and ridging integrated machine was designed, which adopts a frame, rotary tiller and ridging device set up in a corresponding manner. Combined with a spacing adjustment device, the rotary tiller can be folded and unfolded through a hydraulic system, and the ridging spacing can be automatically adjusted by a motor screw mechanism.
It improves the operating efficiency and quality of rotary tillers and ridgers, meets the size requirements for normal operation, expands the single-operation area, and improves stability and reduces the failure rate.
Smart Images

Figure CN223652672U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of the mechanical device of rotary tillage and land ridging, more particularly, the utility model relates to a folding rotary tillage and ridging integrated machine. BACKGROUND
[0002] The rotary tillage and ridging machine on the market at present mainly adopts through shaft type or middle gearbox drive left and right half shaft rotation to realize rotary tillage function, and has the characteristics of small operation area and low operation efficiency, and the rotary tillage and ridging machine based on through shaft type or middle gearbox drive is not strong in universality and cannot effectively improve single operation area. UTILITY MODEL CONTENTS
[0003] The utility model discloses a folding rotary tillage and ridging integrated machine can automatically adjust ridging spacing, greatly improve the operation efficiency and quality of land rotary tillage and ridging.
[0004] The utility model provides a technical scheme:
[0005] A folding rotary tillage and ridging integrated machine, comprising:
[0006] A rack; and
[0007] A rotary tillage device is arranged at the lower part of the front end of the rack, and the rotary tillage device is foldable;
[0008] A ridging device is arranged at the lower part of the rear end of the rack, and the ridging device is arranged correspondingly with the rotary tillage device;
[0009] A spacing adjusting device is arranged on the ridging device and is used for adjusting ridging spacing;
[0010] The spacing adjusting device comprises:
[0011] A first square longitudinal arm beam is arranged on the ridging device corresponding to the second cross beam;
[0012] A main motor is arranged on the first square longitudinal arm beam and can rotate around a fixed shaft;
[0013] A first screw rod is fixedly connected with the power output end of the main motor;
[0014] A torsion bar is arranged on the first square longitudinal arm beam and can rotate around a fixed shaft, and a plurality of first supporting pins are arranged on the torsion bar at intervals;
[0015] A main supporting plate is rotatably arranged on the first supporting pin, and the main supporting plate is threadedly matched with the first screw rod;
[0016] A plurality of first push rods, one end of each of which is rotatably sleeved on the plurality of first supporting pins, and the other end of each of which is rotatably connected with the plurality of plows for adjusting the spacing of the plurality of plows.
[0017] Preferably, the rack is a frame structure composed of a first cross beam, two first cantilever beams, a second cross beam, two second cantilever beams and a plurality of cutter shaft supports.
[0018] Preferably, the first cross beam and the two first cantilever beams are coaxially arranged, and the two first cantilever beams are arranged at intervals on the two sides of the first cross beam; the second cross beam and the two second cantilever beams are coaxially arranged, and the two second cantilever beams are arranged at intervals on the two sides of the second cross beam; the first cross beam and the second cross beam are arranged in parallel at intervals; and the plurality of cutter shaft supports are all triangular structures, two angles of each of which are respectively connected with two ends of the first cross beam and the second cross beam and an end of the first cantilever beam and the second cantilever beam away from the first cross beam.
[0019] Preferably, the rotary tillage device comprises:
[0020] A main reduction gearbox arranged between the first cross beam and the second cross beam, and an input end of the main reduction gearbox is connected with an output shaft of a vehicle transmission; the main reduction gearbox comprises two first output ends and a second output end;
[0021] Preferably, the two first output ends are arranged at an angle of 90° with the input end, and the second output end is arranged in parallel at intervals with the two first output ends and synchronously outputs;
[0022] Two first rotary tillage cutter shafts symmetrically arranged on the two sides of the second output end, and one end of each of the two first rotary tillage cutter shafts is connected with the second output end, and the other end is rotatably arranged at a third angle of the cutter shaft support;
[0023] Two auxiliary reduction gearboxes respectively arranged between the two ends of the first cross beam and the second cross beam, and input ends of the two auxiliary reduction gearboxes are respectively selectively connected with or disconnected from the two first output ends; the two auxiliary reduction gearboxes each comprise a third output end;
[0024] Two second rotary tillage cutter shafts symmetrically arranged on the two sides of the two first rotary tillage cutter shafts, and one end of each of the two second rotary tillage cutter shafts is respectively connected with the two third output ends, and the other end is rotatably arranged at a third angle of the cutter shaft support;
[0025] A plurality of rotary tillage blades arranged at equal intervals on the two first rotary tillage cutter shafts and the two second rotary tillage cutter shafts.
[0026] Preferably, the rotary tillage device further comprises:
[0027] Two first supporting plates, one end of each of which is fixed on the first cross beam close to the end portion;
[0028] Two second support plates, one end of which is fixed on the second cross beam near the end;
[0029] Two third support plates, one end of which is fixed on the other end of the two first cantilever beams, and the other end of which overlaps the other end of the two first support plates, respectively;
[0030] Two fourth support plates, one end of which is fixed on the other end of the two second cantilever beams, and the other end of which overlaps the other end of the two second support plates, respectively;
[0031] Two sleeves, one end of which is rotatably arranged on the other end of the first support plate and the other end of the third support plate, respectively, and the other end of which is rotatably arranged on the other end of the second support plate and the other end of the fourth support plate, respectively;
[0032] Two support shafts, which are rotatably arranged in the two sleeves, respectively;
[0033] Two groups of connecting rods, one end of which is rotatably sleeved on the two support shafts, respectively;
[0034] Two pin shafts, which are rotatably arranged on the other end of the two groups of connecting rods;
[0035] Two first hydraulic cylinders, the cylinder bottom of which is rotatably arranged on the two ends of the first cross beam, respectively, and the piston rod of which is rotatably sleeved on the two pin shafts between the two groups of connecting rods, respectively;
[0036] Two second hydraulic cylinders, the cylinder bottom of which is rotatably arranged on the other end of the two first cantilever beams, respectively, and the piston rod of which is rotatably sleeved on the end of the two pin shafts, respectively;
[0037] Among them, the two first hydraulic cylinders and the two second hydraulic cylinders are connected with the hydraulic system.
[0038] Preferably, the cantilever assembly comprises:
[0039] A main beam, which is detachably arranged in parallel on the rear end of the second cross beam;
[0040] Two third cantilever beams, which are detachably arranged in parallel on the rear end of the two second cantilever beams, and the two third cantilever beams are coaxially arranged with the main beam;
[0041] Among them, the plurality of left connecting plates are detachably arranged on the main beam and the two third cantilever beams, and the plurality of first push rods are one-to-one corresponding and rotatably connected with the plurality of plows on the main beam.
[0042] Preferably, the spacing adjusting device further comprises:
[0043] Two second square longitudinal arm beams are detachably vertically arranged at rear ends of the two third suspension beams;
[0044] The first square longitudinal arm beam is detachably vertically arranged at a rear end of the main beam, the two second square longitudinal arm beams are arranged in parallel with the first square longitudinal arm beam, and the first square longitudinal arm beam and the two second square longitudinal arm beams are vertically provided with bosses, and the bosses are in the same horizontal plane with the first square longitudinal arm beam and the two second square longitudinal arm beams.
[0045] Preferably, the distance adjusting device further comprises:
[0046] A second supporting pin is vertically fixed on the boss of the first square longitudinal arm beam;
[0047] A sleeve is rotatably sleeved on the outside of the second supporting pin;
[0048] A sub-supporting plate is fixed on the sleeve;
[0049] The main motor is fixed on the sub-supporting plate.
[0050] Preferably, the distance adjusting device further comprises:
[0051] Two side motors are rotatably arranged on the bosses of the two second square longitudinal arm beams respectively;
[0052] Two side supporting plates are rotatably arranged on the connecting rods of the two third suspension beams close to the second square longitudinal arm beams respectively;
[0053] Two second screws are fixedly connected at one end with the power output ends of the two side motors respectively, and are threadedly matched at the other end with the two side supporting plates respectively;
[0054] At least two second push rods are fixed at one end on the two side supporting plates respectively, and are rotatably connected at the other end with the plurality of plows on the two third suspension beams respectively.
[0055] The utility model discloses beneficial effects:
[0056] The folding rotary tillage and ridging integrated machine provided by the utility model not only can greatly improve the single operation area problem of the traditional rotary tillage and ridging machine, but also can effectively improve the rotary tillage land and ridging effect of the rotary tillage and ridging machine through the transmission shaft driving mechanism design, through adopting the folding mode, not only can effectively meet the size parameter requirement of the rotary tillage and ridging machine suspension during normal driving, but also can greatly improve the single operation area problem of the rotary tillage and ridging machine through stretching operation, and the double cylinder hydraulic folding system can effectively improve the folding effect and stability performance, and the ridging row spacing adjustment realized based on the motor screw rod mechanism can automatically adjust the ridging spacing according to the crop planting row spacing requirement, the test result shows that the folding rotary tillage and ridging integrated machine can greatly improve the rotary tillage and ridging operation efficiency and operation quality, and the structure design is reasonable, safe and reliable in use, and low in failure rate. BRIEF DESCRIPTION OF DRAWINGS
[0057] Figure 1 It is the front side structure schematic view of the folding rotary tillage and ridging integrated machine.
[0058] Figure 2 It is the structure schematic view of the reduction gearbox and transmission shaft.
[0059] Figure 3 It is the transmission structure schematic view of the main reduction gearbox and auxiliary reduction gearbox.
[0060] Figure 4 It is the main reduction gearbox gear transmission structure parameter schematic view.
[0061] Figure 5 It is the structure schematic view of the main reduction gearbox and rotary tillage cutter shaft transmission.
[0062] Figure 6 It is the structure schematic view of the rotary tillage cutter shaft.
[0063] Figure 7 It is the structure schematic view of the connector.
[0064] Figure 8 It is the internal structure schematic view of the connector.
[0065] Figure 9 It is the folding connection structure schematic view of the rotary tillage and ridging integrated machine.
[0066] Figure 10 It is the structure schematic view of the connecting rod.
[0067] Figure 11 It is the folding connection structure schematic view.
[0068] Figure 12The utility model discloses a rear side structure schematic diagram of rotary tillage and ridging integrated machine.
[0069] Figure 13 The utility model discloses the connection structure schematic diagram of second square longitudinal arm beam and edge motor.
[0070] Figure 14 The utility model discloses the structure schematic diagram of plough linkage mechanism.
[0071] Figure 15 The utility model discloses the structure schematic diagram of interval adjusting device.
[0072] Figure 16 The utility model discloses the assembly structure schematic diagram of main motor.
[0073] Figure 17 The utility model discloses the structure schematic diagram of torsion bar.
[0074] Figure 18 The utility model discloses the overall structure schematic diagram of rotary tillage and ridging integrated machine.
[0075] Figure 19 The utility model discloses the folding structure schematic diagram of rotary tillage and ridging integrated machine. Specific implementation
[0076] The utility model makes further detailed explanation in combination with the drawings, and the person skilled in the art can be implemented with the description text.
[0077] As Figure 1 The utility model provides a folding rotary tillage and ridging integrated machine, including:
[0078] Suspension and lifting system 101, main transmission shaft 102, driving bevel gear 103, first cross beam 105a, two first suspension beam 105b, second cross beam 105c, two second suspension beam 105d, a plurality of cutter shaft support 112a, rotary tillage device, ridging device and interval adjusting device;
[0079] Rotary tillage device includes: main reduction gearbox 104, two vice reduction gearbox (first vice reduction gearbox 106 and second vice reduction gearbox 108), right transmission shaft 107 and left transmission shaft 109 (cross byte fork 1071 and 1091), two first rotary tillage cutter shaft (left first rotary tillage cutter shaft 110, right first rotary tillage cutter shaft 111) and two second rotary tillage cutter shaft (left second rotary tillage cutter shaft 112, right second rotary tillage cutter shaft 113);
[0080] The folding rotary tillage and ridging integrated machine is supported at the tail of a tractor through a suspension lifting system 101 and automatically adjusts the lifting height from the ground according to the driving or rotary tillage land requirement; the engine output power is connected to the main transmission shaft 102 with a cross axle structure at both ends through the output shaft of the gearbox, which guarantees the power input requirement of the rotary tillage device; as shown in Figure 2 and Figure 3 The main transmission shaft 102 drives the driven bevel gear 103a in the main reduction gearbox 104 through the driving bevel gear 103 at the tail end, and this driving and driven bevel gear structure not only can reduce speed and increase torque but also can change the power transmission direction by 90 degrees; the driven bevel gear 103a is fixed on the horizontal shaft 1041 in the main reduction gearbox 104, the horizontal shaft 1041 penetrates and is supported at the upper end in the main reduction gearbox 104 through bearing structures at both ends, the first gear 1042 is fixed on the horizontal shaft 1041, and the first gear 1042 is in external meshing transmission with the second gear 1043, the second gear 1043 is assembled on the first pin shaft 1043a through a bearing structure, the first pin shaft 1043a is fixed at the middle position of the main reduction gearbox 104 at both ends, and the second gear 1043 is in external meshing transmission with the third gear 1044.
[0081] As shown in Figure 4 It is the gear transmission structure and gear parameter design diagram in the main reduction gearbox 104, the driven bevel gear 103a and the first gear 1042 are fixed on the horizontal shaft 1041, the tooth tip circle diameter size of the first gear 1042 is 176 mm, the graduation circle diameter size is 154 mm, and the tooth root circle diameter size is 132 mm; the first gear 1042 is in external meshing transmission with the second gear 1043, and the gear center distance is 231 mm; the second gear 1043 is in external meshing transmission with the third gear 1044, and the gear center distance is 264 mm; the tooth tip circle diameter size of the third gear 1044 is 242 mm, the graduation circle diameter size is 220 mm, and the tooth root circle diameter size is 190 mm; the spacing between the adjacent two groups of rotary tillage blades is 134.25 mm, and this transmission structure and gear parameter design can guarantee the best transmission efficiency and reliability of the gear transmission in the main reduction gearbox 104.
[0082] As shown in Figures 2 to 5As shown, the third gear 1044 in the main reduction gearbox 104 is connected with the spline shaft at the left end of the left first rotary tiller shaft 110 and the spline shaft at the right end of the right first rotary tiller shaft 111 through the setting of internal spline structure, to drive the left first rotary tiller shaft 110 and the right first rotary tiller shaft 111 to rotate synchronously; the inner side of the spline shaft at the left end of the left first rotary tiller shaft 110 and the inner side of the spline shaft at the right end of the right first rotary tiller shaft 111 are supported at the lower end position of the main reduction gearbox 104 through the setting of bearing structure, and the spline shaft and the supporting bearing at the shaft end of the left first rotary tiller shaft 110 and the right first rotary tiller shaft 111 are sealed through the setting of rubber sealing cover 111a, to guarantee the working reliability and service life etc.; the other end of the left first rotary tiller shaft 110 and the right first rotary tiller shaft 111 is supported on the cutter shaft support 112a through the setting of bearing structure, and the cutter shaft support 112a is fixed on the two ends of the first cross beam 105a and the second cross beam 105c through bolts, so that the first cross beam 105a, the second cross beam 105c and the two cutter shaft supports 112a form part of the rack structure.
[0083] When the driving bevel gear 103 drives the driven bevel gear 103a to rotate, the coaxial first gear 1042 is driven to rotate, and then the second gear 1043 and the third gear 1044 are driven to rotate, finally driving the left first rotary tiller shaft 110 and the right first rotary tiller shaft 111 to rotate synchronously.
[0084] As shown in Figure 2 and Figure 3 , the main reduction gearbox 104 is fixed and supported in the middle position of the first cross beam 105a and the second cross beam 105c through bolt structure, and is arranged in a symmetrical structure left and right, the cross shaft 1041 in the main reduction gearbox 104 is connected with the right transmission shaft 107 and the left transmission shaft 109 through the structure of cross yoke 1071 and cross yoke 1091 at both ends, the right end of the right transmission shaft 107 is connected with the connecting shaft 202, the connecting shaft 202 penetrates the bearing support plate 201 through the bearing support 203, and the left end of the bearing support 203 is fixed on the bearing support plate 201 through the setting of bolt connection, the bearing support plate 201 is fixed vertically on the first cross beam 105a and the second cross beam 105c, which guarantees the stable support of the right transmission shaft 107 and the connecting shaft 202 in the process of power transmission, the right end of the connecting shaft 202 is a connector 204, the right end of the connector 204 is connected with the spline shaft 205, the spline shaft 205 penetrates and supports in the upper end of the first secondary reduction gearbox 106 through the setting of bearing structure at both ends, the fourth gear 1061 is fixed on the spline shaft 205 and engages with the fifth gear 1062 for transmission, the fifth gear 1062 is assembled on the pin shaft 1062a through the setting of bearing structure, the pin shaft 1062a is fixed at both ends in the middle position of the first secondary reduction gearbox 106, and the fifth gear 1062 engages with the sixth gear 1063 for transmission.
[0085] As shown in Figures 1 to 4As shown, the sixth gear 1063 in the first sub-reduction gearbox 106 is connected with the spline shaft at the left end of the left second rotary tiller shaft 112 through the setting of the internal spline structure, drives the left second rotary tiller shaft 112 to rotate, and the right end of the left second rotary tiller shaft 112 is supported on the tiller shaft support 112a through the setting of the bearing structure, the tiller shaft support 112a is fixed on the outer end of the first suspension beam 105b through bolts, and the first sub-reduction gearbox 106 and the second sub-reduction gearbox 108 are fixed and supported on the first suspension beam 105b and the inner end of the suspension beam 105b through bolt structures.
[0086] When the driving bevel gear 103 drives the driven bevel gear 103a to rotate, the horizontal shaft 1041 is driven to rotate, power is transmitted to the fourth gear 1061 in the first sub-reduction gearbox 106 through the cross shaft 1071, the right transmission shaft 107, the connecting shaft 202, the connector 204 and the spline shaft 205, and then is transmitted to the left second rotary tiller shaft 112 through the fifth gear 1062 and the sixth gear 1063, so that the left second rotary tiller shaft 112 is finally driven to rotate synchronously. Figure 6 As shown, a plurality of rotary tiller blades 114 are arranged at equal intervals on the two first rotary tiller shafts and the two second rotary tiller shafts.
[0087] Because the rotary tiller is arranged in a symmetrical structure on the left and right sides, the power transmission path to the lower end gear in the second sub-reduction gearbox 108 through the left transmission shaft 109 is consistent with the power transmission path to the lower end gear in the first sub-reduction gearbox 106 through the right transmission shaft 107, so that the left second rotary tiller shaft 112 and the right second rotary tiller shaft 113 are finally driven to rotate synchronously.
[0088] The rotary tiller adopts a double-shaft transmission scheme, so that the power performance and stability of the left second rotary tiller shaft 112 and the right second rotary tiller shaft 113 during rotary tillage of the land can be guaranteed, and problems such as insufficient power at the end of the rotary tiller shaft and poor balance during single-shaft power transmission can be avoided.
[0089] As shown, Figure 7 The right end of the connecting shaft 202 is a left connecting disc 2041 of the connector 204, the inner end (close to the side of the connecting shaft 202) of the left connecting disc 2041 is supported through the setting of a bearing support 203 in the bearing support plate 201, a cylindrical bearing is arranged in the bearing support 203 to guarantee the stability of the left connecting disc 2041 during rotary connection, and the right connecting disc 2042 of the connector 204 is fixedly connected to the left end of the spline shaft 205, and the spline shaft 205 is supported in the upper end of the first sub-reduction gearbox 106 through the setting of bearing structures at both ends.
[0090] As shown, Figure 7 , Figure 8As shown, the connector 204 is connected by the left connecting disc 2041 and the right connecting disc 2042 through a plurality of mushroom nails 206 (evenly arranged on the disc in the circumference) fixed on the circumference of the left connecting disc 2041, the mushroom nails 206 are limited in the assembly position by the assembly nut at the outer end face of the left connecting disc 2041, the combination of the mushroom nails 206 and the right connecting disc 2042 is provided with a rubber ring 2061 to alleviate the impact when the left connecting disc 2041 and the right connecting disc 2042 are connected, guaranteeing the smooth combination, the disc surface of the right connecting disc 2042 is provided with a cylindrical hole corresponding to the mushroom nail 206, and the inner end face (close to the left connecting disc 2041 side) of the cylindrical hole is provided with a circular chamfer, facilitating the matching connection of each mushroom nail 206 and the corresponding cylindrical hole, when the connector 204 is in the connected state, the mushroom nail 206 guarantees the reliability of the left connecting disc 2041 and the right connecting disc 2042, so that the right connecting disc 2042 rotates synchronously with the left connecting disc 2041, and the right connecting disc 2042 drives the spline shaft 205 to rotate synchronously through the inner spline; when the right connecting disc 2042 of the connector 204 is folded upward with the spline shaft 205, it can be automatically separated from the mushroom nail 206, and the design structure characteristics of the connector 204 guarantee the stability and reliability of the left connecting disc 2041 and the right connecting disc 2042 when automatically separating or automatically connecting.
[0091] As Figure 9 , Figure 10As shown, this is a folding connection structure for a rotary tiller. A sleeve 302 is installed outside the support shaft 301, allowing the sleeve 302 to rotate around the support shaft 301. Both ends of the sleeve 302 are supported by bearings: two front and rear first support plates 303 and two second support plates 303a fixed to the ends of the first and second crossbeams 105a and 105c on both sides; two front and rear third support plates 304 and two fourth support plates 304a fixed to the other ends of the two first and two second crossbeams. The other ends of the two first support plates 303 and two third support plates 304 overlap to form a triangular structure, and the other ends of the two second support plates 303a and two fourth support plates 304a overlap to form another triangular structure. The two pairs of front and rear first support plates 303, second support plates 303a, third support plates 304, and fourth support plates 304a... 4a can rotate around the sleeve 302. Both ends of the support shaft 301 extend a certain length relative to the sleeve 302. The front end (closer to the tractor end) is used to install a set of connecting rods 305. The lower end sleeve 305a of the set of connecting rods 305 is assembled to the front end of the support shaft 301 through a needle roller bearing and can swing freely around it. The upper end sleeve 305b of the connecting rod 305 is assembled to the pin 306 through a needle roller bearing and can swing freely around it. At the same time, the piston rods 307a and 308a of the second hydraulic cylinder 307 and the first hydraulic cylinder 308, which are assembled on the pin 306, are spaced apart. The upper ends of the piston rods 307a and 308a are hinged to the pin 306 through a circular support ring and can swing freely around it. The lower ends of the second hydraulic cylinder 307 and the first hydraulic cylinder 308 are hinged to the first crossbeam 105a through a support pin and support seat structure and can swing around the support pin.
[0092] like Figure 19 As shown, when the tractor is traveling on the road, the two first suspension beams 105b at both ends of the rotary tiller are folded and stored via a hydraulic system. The oil tanks in the hydraulic system are connected via oil pipes to the upper oil port 3071 and lower oil port 3072 of the second hydraulic cylinder 307 (and the upper oil port 3081 and lower oil port 3082 of the first hydraulic cylinder 308), respectively. Figure 11As shown, when the hydraulic system is started to fold the rotary cultivator, the hydraulic oil in the oil tank flows into the upper end oil port 3071 of the second hydraulic cylinder 307 and the upper end oil port 3081 of the first hydraulic cylinder 308 through the oil pipe, and as the oil flows into the upper chambers of the second hydraulic cylinder 307 and the first hydraulic cylinder 308, the oil pressure in the upper chambers continuously increases, driving the piston rods 307a and 308a to compress into the hydraulic cylinders. At the same time, the oil in the lower chambers of the second hydraulic cylinder 307 and the first hydraulic cylinder 308 flows back to the oil tank through the oil ports 3072 and 3082, and under the action of the pressure difference between the upper and lower chambers of the hydraulic cylinders, the piston rods are compressed relative to the hydraulic cylinders. The first suspension beam 105b at both ends changes in compression relative to the piston rods 307a and 308a, and the connecting rod 305 rotates upward around the support shaft 301 by a certain angle. The structural parameters of the second hydraulic cylinder 307, the first hydraulic cylinder 308, the piston rod 307a, and the piston rod 308a are matched to allow the first suspension beam 105b to be folded upward by 180 degrees until the knife shaft support 112a at the outer end of the first suspension beam 105b falls on the support assembly 101a. In this process, the left connecting disc 2041 and the right connecting disc 2042 of the connector 204 are automatically separated.
[0093] When the tractor is plowing the land in the field, the first suspension beam 105b at both ends of the rotary cultivator is unfolded by controlling the hydraulic system. The oil tank in the hydraulic system is connected to the upper oil port 3071 and the lower oil port 3072 of the second hydraulic cylinder 307 (the upper oil port 3081 and the lower oil port 3082 of the first hydraulic cylinder 308) through the oil pipe, as shown. Figure 11 As shown, when the hydraulic system is started to unfold the rotary cultivator, the hydraulic oil in the oil tank flows into the lower oil ports 3072 and 3082 of the second hydraulic cylinder 307 and the first hydraulic cylinder 308 through the oil pipe, and as the oil flows into the lower chambers of the second hydraulic cylinder 307 and the first hydraulic cylinder 308, the oil pressure in the lower chambers continuously increases, driving the piston rods 307a and 308a to extend outward. At the same time, the oil in the upper chambers of the second hydraulic cylinder 307 and the first hydraulic cylinder 308 flows back to the oil tank through the upper oil ports 3071 and 3081, and under the action of the pressure difference between the upper and lower chambers of the hydraulic cylinders, the piston rods are stretched outward relative to the hydraulic cylinders. The first suspension beam 105b at both ends changes in extension relative to the second hydraulic cylinder 307 and the first hydraulic cylinder 308, and the connecting rod 305 rotates downward around the support shaft 301 by 180 degrees until it returns to the initial unfolded position of the rotary cultivator. In this process, the cylindrical hole on the right connecting disc 2042 of the connector 204 automatically matches and connects with the mushroom peg 206 on the left connecting disc 2041, realizing the synchronous rotation of the connecting shaft 202 and the spline shaft 205.
[0094] As shown, when the hydraulic system is started to unfold the rotary cultivator, the hydraulic oil in the oil tank flows into the lower oil ports 3072 and 3082 of the second hydraulic cylinder 307 and the first hydraulic cylinder 308 through the oil pipe, and as the oil flows into the lower chambers of the second hydraulic cylinder 307 and the first hydraulic cylinder 308, the oil pressure in the lower chambers continuously increases, driving the piston rods 307a and 308a to extend outward. At the same time, the oil in the upper chambers of the second hydraulic cylinder 307 and the first hydraulic cylinder 308 flows back to the oil tank through the upper oil ports 3071 and 3081, and under the action of the pressure difference between the upper and lower chambers of the hydraulic cylinders, the piston rods are stretched outward relative to the hydraulic cylinders. The first suspension beam 105b at both ends changes in extension relative to the second hydraulic cylinder 307 and the first hydraulic cylinder 308, and the connecting rod 305 rotates downward around the support shaft 301 by 180 degrees until it returns to the initial unfolded position of the rotary cultivator. In this process, the cylindrical hole on the right connecting disc 2042 of the connector 204 automatically matches and connects with the mushroom peg 206 on the left connecting disc 2041, realizing the synchronous rotation of the connecting shaft 202 and the spline shaft 205. Figure 12As shown, the ridging device comprises: a suspension beam assembly, a left connecting plate 5082, a connecting rod 5081, a right connecting plate 5084 and a plow 507, the suspension beam assembly comprises: a main beam 501 and two third suspension beams 501a;
[0095] Wherein, the square main beam 501 is fixedly suspended by a pair of U-shaped bolts through two square bosses 502 arranged symmetrically left and right at the rear end of the second cross beam 105c, the outer ends of the two square third suspension beams 501a are fixedly arranged on the square boss 503 through a pair of U-shaped bolts, and the inner ends of the square third suspension beams 501a are fixedly arranged between the square boss 503 and the second square longitudinal beam 505 through four straight bolts, four bolt holes corresponding to the U-shaped bolts or the straight bolts are arranged on the four corners of the square boss 503 and 504, the two square third suspension beams 501a are arranged symmetrically left and right, and the first square longitudinal beam 506 is fixedly arranged at the center of the square main beam 501 through a pair of U-shaped bolts.
[0096] As shown in Figure 13 The square main beam 501 is provided with six groups of plows 507 at equal intervals from the left end to the right end, the plows 507 are fixedly arranged on the square main beam 501 through a connecting rod mechanism 508 and a pair of U-shaped bolts, two groups of plows 507 are arranged at equal intervals on each of the two square third suspension beams 501a, and the plows 507 arranged on the inner side of the two square third suspension beams 501a and the plows arranged on the square main beam 501 maintain the same spacing.
[0097] In this embodiment, the ten groups of plows 507 arranged at equal intervals on the main beam 501 and the two square third suspension beams 501a on both sides thereof can guarantee the consistency of the spacing between the ridges during rotary plowing and ridging.
[0098] As shown in Figures 12 to 14 The connecting rod mechanism 508 comprises: a pair of connecting rods 5081, a left connecting plate 5082 (supported on the square main beam 501), four cylindrical pins 5083, a right connecting plate 5084, a plow arrow 5085 and the like, two hole-equipped bosses are arranged horizontally on the inner end faces (opposite direction positions) of the left connecting plate 5082 and the right connecting plate 5084, the connecting rods 5081 are connected and constrained between the left connecting plate 5082 and the right connecting plate 5084 through the cylindrical pins 5083 arranged at the ends of the connecting rods 5081 and can swing around the cylindrical pins 5083, the lower ends of the cylindrical pins 5083 are prevented from being uncoupled by being provided with sleeves and catches, the outer end of the right connecting plate 5084 is provided with a clamping plate structure, a plurality of through holes are symmetrically and spacedly arranged on the clamping plate structure in the longitudinal direction, the height can be adjusted, the plow arrow 5085 connected to the upper end of the plow 507 is fixedly connected in the clamping plate structure through bolts or pins, and the plowing depth of the plow 507 can be adjusted by adjusting the installation height of the plow arrow 5085.
[0099] The plough arrow 5085 is fixedly connected to the outer end of the connecting rod mechanism 508 through the right connecting plate 5084, and the plough arrow 5085 can swing around the left connecting plate 5082 through four cylindrical pins 5083. This structure ensures that the ploughing direction of the plough head of the plough 507 always faces the front direction when the plough 507 appears to be deflected left and right.
[0100] In order to realize the equal-interval adjustable function between the ten groups of ploughs 507, a spacing adjustment device is arranged to adjust the spacing of the ten groups of ploughs 507. In this embodiment, the spacing adjustment device includes three groups of stepping motors and screw rod mechanisms, each group of motor is controlled by an independent controller, as shown in Figures 15 to 17 The six groups of ploughs 507 of the main beam 501 are controlled and adjusted by the main motor 601 and the first screw rod 602, and the two groups of ploughs 507 on the third suspension beam 501a are controlled and adjusted by the side motor 603 and the second screw rod 604.
[0101] As shown in Figure 16 The main motor 601 is fixed on one side of the upper end of the auxiliary support plate 6011 through a bolt structure, the other side of the lower end of the auxiliary support plate 6011 is fixedly welded with the sleeve 6012, the sleeve 6012 is assembled on the second support pin 5061 and can swing around it, the second support pin 5061 is welded on one side of the protrusion of the first square longitudinal beam 506, the output end of the main motor 601 is connected with the first screw rod 602, the first screw rod 602 penetrates the inner threaded hole of the upper end of the main support plate 6013, the other side of the lower end of the main support plate 6013 is fixedly welded with the sleeve 6014, and the sleeve 6014 is assembled on the first support pin 703 and can swing around it.
[0102] The torsion bar 701 structure is as shown in Figure 17 A plurality of first support pins 703 are fixed on one side of the torsion bar 701 in a symmetrical structure at both ends, the torsion bar 701 is fixedly constrained at the tail end of the first square longitudinal beam 506 through the pin 702, and the torsion bar 701 can swing around the pin 702. A plurality of first support pins 703 are arranged at both ends of the torsion bar 701, and the distances between the support pins are arranged in a certain proportional relationship, that is, the distances from the pin 702 to each first support pin 703 are increased in this proportional relationship.
[0103] When the controller controls the main motor 601 to work, the main motor 601 drives the first screw rod 602 to rotate in a certain direction, the first screw rod 602 promotes the main support plate 6013 to rotate to the outer end of the screw rod, at this time, due to the sleeve 6012 and the second support pin 5061, the sleeve 6014 and the support pin, and the constraint of the length of the torsion bar 701, the first screw rod 602 promotes the main support plate 6013 to rotate clockwise through a certain angle around the pin 702 (at the same time, the first screw rod 602 drives the main motor 601 to rotate clockwise around the second support pin 5061), the inner end of the push rod 703a (close to the end of the torsion bar 701) is supported on the first support pin 703 through the setting of the eyelet and can swing around it, the first support pin 703 promotes the push rod 703a to rotate through a corresponding angle in the clockwise direction, the outer end of the push rod 703a is fixed on the outer end cylindrical pin 5083 on the outer end of the connecting rod mechanism 508, that is, the push rod 703a promotes the corresponding connecting rod mechanism 508 to rotate through a corresponding angle in the clockwise direction, and the angle corresponds to the realization of equal interval change between each group of plows.
[0104] As shown in Figure 13 The side motor 603 and the main motor 601 have the same fixed connection structure, which is fixed and constrained on one side of the second square longitudinal beam 505 through bolts, support plates, sleeves and support pins, the output end of the side motor 603 is connected with the second screw rod 604, the side support plate through which the second screw rod 604 penetrates is assembled on the support pin 706 through the sleeve and can swing around it, the support pin 706 is fixed on the inner side connecting rod 5081 at a position slightly forward of the middle, the inner end of the second push rod 706a (close to the end of the torsion bar 701) is supported on the support pin 706 through the setting of the eyelet and can swing around it, and the outer end of the second push rod 706a is fixed on the support pin 707 at the middle position of the outermost group of connecting rods 5081.
[0105] When the controller controls the main motor 601 to work, the other two controllers inform the control of the side motor 603 to rotate in the same direction, the second screw rod 604 promotes the side support plate to rotate through a certain angle in the corresponding direction around the support pin 706, the support pin 706 drives the second push rod 706a to promote the support pin 707 on the outermost group of connecting rod mechanisms 508 to rotate through a corresponding angle in the corresponding direction, and the fixed points of the support pin 706 and the support pin 707 on the connecting rod 5081 guarantee that when the second screw rod 604 rotates, the interval between the outermost two groups of plows is always the same as the interval between the middle six groups of plows 507, and the consistency of the interval of rotary plowing and ridging is guaranteed.
[0106] When it is necessary to adjust the interval between the plows, the main motor 601 and the side motor 603 are controlled to rotate in the opposite direction at the same time, so that the initial interval setting can be restored, and the main motor 601 and the side motor 603 in the device are all stepping motors.
[0107] As shown in Figure 19As shown, the cover plate 401 and the tail plate 402 on the rotary tillage and ridging integrated machine effectively prevent soil splashing when the rotary tiller rotates the soil, the tail plate 402 can adjust the inclination angle relative to the ground through the lifting pull rod 403 (two-way hydraulic cylinder structure), and the tail plate 402 can also play a role in leveling and loosening the soil; the limiting wheel 404 is fixed to the front end of the cross beam 105 through the adjusting support 405, and the ground clearance of the limiting wheel 404 can be adjusted by adjusting the bolt hole installation position of the adjusting support 405, thereby effectively adjusting the rotary tillage depth of the rotary tiller in the soil; the triangular plow 406 arranged below the front side of the main reduction box 104 and the triangular plow 406 below the front side of the first auxiliary reduction box 106 and the second auxiliary reduction box 108 effectively compensate for the rotary tillage gap when the rotary tillage blade is missing in the position of the reduction box, and play a role in soil loosening and full coverage.
[0108] The rollers 801 and 803 are supported at the rear of the rotary tillage and ridging integrated machine through the support frame 802 welded on the main beam 501 and the third suspension beam 501a, and level and compact the ridge plane after the plow 507 is ridged.
[0109] When the engine output power drives the main transmission shaft 102 through the transmission device to drive the driving bevel gear 103 to rotate, the driving bevel gear 103 drives the driven bevel gear 103a in the main reduction box 104 to rotate, thereby driving the first gear 1042 to rotate, and finally driving the left first rotary tillage blade shaft 110 and the right first rotary tillage blade shaft 111 to rotate synchronously through the second gear 1043 and the third gear 1044, and driving the rotary tillage blades on the left first rotary tillage blade shaft 110 and the right first rotary tillage blade shaft 111 to penetrate into the soil for loosening.
[0110] Meanwhile, the driving bevel gear 103 drives the driven bevel gear 103a in the main reduction box 104 to rotate, thereby driving the cross shaft 1041 to rotate, and the cross shaft 1041 drives the gear 1061 in the first auxiliary reduction box 106 to rotate through the right transmission shaft 107, the connecting shaft 202, the connector 204, and the spline shaft 205, and finally drives the left second rotary tillage blade shaft 112 (113) to rotate synchronously through the gear 1062 and the gear 1063, and drives the rotary tillage blades on the left second rotary tillage blade shaft 112 (113) to penetrate into the soil for loosening.
[0111] Meanwhile, the plow 507 fixed on the main beam 501 and the third suspension beam 501a realizes land ridging at the rear of the rotary tillage land, and the rollers 801 and 803 level and compact the ridging plane.
[0112] When the rotary tillage and ridging integrated machine is not working, the folding mechanism 800 is folded through the folding mechanism 800, and the rotary tillage and ridging integrated machine is folded into a compact size. Figures 9 to 11The hydraulic system shown realizes folding storage, under the action of the hydraulic system, the second hydraulic cylinder 307 and the first hydraulic cylinder 308 are compressed relative to the piston rod 307a and the piston rod 308a, so that the first suspension beam 105b can be folded upward by 180 degrees until the cutter shaft support 112a at the outer end of the first suspension beam 105b falls on the support assembly 101a, and the folding process is completed. Figure 19 As shown, in this process, the left connecting disc 2041 and the right connecting disc 2042 of the connector 204 are automatically separated, and the rotary tillage mechanism and the ridging mechanism are folded together.
[0113] The folding rotary tillage and ridging all-in-one machine designed and developed by the utility model is folded, which can not only effectively meet the size parameter requirements of the rotary tillage and ridging machine suspension during normal driving, but also greatly improve the single operation area of the rotary tillage and ridging machine through stretching operation and improve the land rotary tillage and ridging operation efficiency. The double-cylinder hydraulic folding system can effectively improve the folding effect and stability performance. Meanwhile, the ridging row spacing adjustment based on the motor screw mechanism can automatically adjust the ridging spacing according to the crop planting row spacing demand, greatly improving the land rotary tillage and ridging operation efficiency and quality.
[0114] Although the embodiments of the utility model have been disclosed as above, it is not limited to the application listed in the specification and the embodiments, and it can be fully applied to various fields suitable for the utility model. For those skilled in the art, other modifications can be easily realized, and therefore the utility model is not limited to specific details and the figures shown and described herein, without departing from the general concept defined by the claims and the equivalent scope.
Claims
1. A folding rotary tillage and ridging all-in-one machine, characterized in that, The utility model relates to a rotary tiller, comprising: a frame; and a rotary tiller arranged at the lower part of the front end of the frame and foldable; a ridger arranged at the lower part of the rear end of the frame and corresponding to the rotary tiller; a spacing adjustment device arranged on the ridger for adjusting the spacing of ridges; wherein the spacing adjustment device comprises: a first square longitudinal arm beam arranged on the ridger corresponding to the second cross beam; a main motor arranged on the first square longitudinal arm beam in a fixed shaft rotation mode; a first screw rod fixedly connected to the power output end of the main motor; a torsion rod arranged on the first square longitudinal arm beam in a fixed shaft rotation mode, and a plurality of first support pins are arranged on the torsion rod at intervals; a main support plate rotatably arranged on the first support pins, and the main support plate is in threaded cooperation with the first screw rod; a plurality of first push rods, one end of each of which is rotatably sleeved on the plurality of first support pins, and the other end of each of which is rotatably connected to a plurality of plows for adjusting the spacing of the plurality of plows.
2. The combined folding rotary cultivator and ridger according to claim 1, characterized in that, The frame is a frame structure composed of a first cross beam, two first suspension beams, a second cross beam, two second suspension beams and a plurality of cutter shaft supports; wherein the first cross beam and the two first suspension beams are coaxially arranged, and the two first suspension beams are arranged at intervals on the two sides of the first cross beam, the second cross beam and the two second suspension beams are coaxially arranged, and the two second suspension beams are arranged at intervals on the two sides of the second cross beam, the first cross beam and the second cross beam are arranged in parallel at intervals, and the plurality of cutter shaft supports are in triangular structure, and two corners of each of the plurality of cutter shaft supports are respectively connected to the two ends of the first cross beam and the second cross beam, and the ends of the first suspension beam and the second suspension beam away from the first cross beam.
3. The combined folding rotary cultivator and ridger according to claim 2, characterized in that, The rotary tiller comprises: a main reduction gearbox arranged between the first cross beam and the second cross beam, and the input end of the main reduction gearbox is connected to the output shaft of the vehicle transmission box, and the main reduction gearbox comprises two first output ends and a second output end; wherein the two first output ends are arranged at 90° with the input end, and the second output end is arranged in parallel at intervals with the two first output ends and outputs synchronously; two first rotary tiller shafts symmetrically arranged on the two sides of the second output end, and one end of each of the two first rotary tiller shafts is connected to the second output end, and the other end is rotatably arranged at the third corner of the cutter shaft support; two auxiliary reduction gearboxes arranged between the two ends of the first cross beam and the second cross beam respectively, and the input ends of the two auxiliary reduction gearboxes are selectively connected or disconnected to the two first output ends, and the two auxiliary reduction gearboxes each comprise a third output end; two second rotary tiller shafts symmetrically arranged on the two sides of the two first rotary tiller shafts, and one end of each of the two second rotary tiller shafts is connected to the two third output ends, and the other end is rotatably arranged at the third corner of the cutter shaft support; a plurality of rotary tiller blades arranged at equal intervals on the two first rotary tiller shafts and the two second rotary tiller shafts.
4. The combined folding rotary cultivator and ridger according to claim 3, characterized in that, The rotary tiller further comprises: two first support plates, one end of each of which is fixed to the first cross beam near the end part; Two second support plates, one end of which is fixed on the second cross beam near the end; Two third support plates, one end of which is fixed on the other end of the two first cantilever beams, and the other end of which overlaps the other end of the two first support plates, respectively; Two fourth support plates, one end of which is fixed on the other end of the two second cantilever beams, and the other end of which overlaps the other end of the two second support plates, respectively; Two sleeves, one end of which is rotatably arranged on the other end of the first support plate and the other end of the third support plate, respectively, and the other end of which is rotatably arranged on the other end of the second support plate and the other end of the fourth support plate, respectively; Two support shafts, which are rotatably arranged in the two sleeves, respectively; Two groups of connecting rods, one end of which is rotatably sleeved on the two support shafts, respectively; Two pin shafts, which are rotatably arranged on the other end of the two groups of connecting rods; Two first hydraulic cylinders, the cylinder body bottoms of which are rotatably arranged on the two ends of the first cross beam, respectively, and the piston rods of which are rotatably sleeved on the two pin shafts between the two groups of connecting rods; Two second hydraulic cylinders, the cylinder body bottoms of which are rotatably arranged on the other end of the two first cantilever beams, respectively, and the piston rods of which are rotatably sleeved on the end of the two pin shafts; Wherein, the two first hydraulic cylinders and the two second hydraulic cylinders are communicated with the hydraulic system.
5. The combined folding rotary cultivator and ridger according to claim 4, characterized in that, The cantilever assembly comprises: A main beam, which is detachably arranged in parallel on the rear end of the second cross beam; Two third cantilever beams, which are detachably arranged in parallel on the rear end of the two second cantilever beams, and coaxially arranged with the main beam; Wherein, a plurality of left connecting plates are detachably arranged on the main beam and the two third cantilever beams, and the plurality of first push rods are one-to-one corresponding and rotatably connected with the plurality of plows on the main beam.
6. The combined folding rotary cultivator and ridger according to claim 5, characterized in that, The spacing adjusting device further comprises: Two second square longitudinal arm beams, which are detachably arranged vertically on the rear end of the two third cantilever beams; Wherein, the first square longitudinal arm beam is detachably arranged vertically on the rear end of the main beam, the two second square longitudinal arm beams are arranged in parallel with the first square longitudinal arm beam, and the first square longitudinal arm beam and the two second square longitudinal arm beams are vertically provided with bosses thereon, and the bosses are in the same horizontal plane with the first square longitudinal arm beam and the two second square longitudinal arm beams.
7. The combined folding rotary cultivator and ridger according to claim 6, characterized in that, The spacing adjusting device further comprises: A second support pin, which is vertically fixed on the boss of the first square longitudinal arm beam; A sleeve, which is rotatably sleeved on the outside of the second support pin; A secondary support plate, which is fixed on the sleeve; Wherein, the main motor is fixed on the secondary support plate.
8. The combined folding rotary cultivator and ridger according to claim 7, characterized in that, The spacing adjusting device further comprises: Two side motors, which are rotatably arranged on the bosses of the two second square longitudinal arm beams, respectively; Two side support plates, which are rotatably arranged on the connecting rods of the two third cantilever beams near the second square longitudinal arm beams, respectively; Two second screws, one end of which is fixedly connected with the power output end of the two side motors, respectively, and the other end of which is threadedly matched with the two side support plates, respectively; At least two second push rods, one end of which is fixed on the two side support plates, respectively, and the other end of which is one-to-one corresponding and rotatably connected with the plurality of plows on the two third cantilever beams, respectively.