Powder dust collecting device for cement production

Abstract

The utility model discloses a powder dust collecting device for cement production, which relates to the technical field of cement production and comprises a dust collecting box, the top end of the dust collecting box is fixedly connected with a first air extracting pump, and the powder dust collecting device for cement production is provided with a venturi tube, a filter element, an exhaust pipe and an atomizing nozzle. Dust and waste gas are sucked into a venturi tube through a first sucking pump, when gas passes through the venturi tube, the gas is exhausted outwards in an accelerated mode through the venturi effect, when the gas passes through the tail end of the venturi tube, powder particles fall into a storage box in an accelerated mode, light-weight gas is sucked into a filter tube through a second sucking pump, and when the gas passes through a filter element, the gas is further filtered and screened; and meanwhile, water in a water tank is pumped by a water pump, fine mist is sprayed into the exhaust pipe through an atomizing nozzle, dust particles combined with the water mist fall downwards to the top end of a receiving disc to be received, it is guaranteed that gas exhausted outwards by the exhaust pipe finally meets the acceptance standard, and the problem that the device is single in dust collection function is solved.

Description

Technical Field

[0001] This utility model relates to the field of cement production technology, specifically to a powder dust collection device for cement production. Background Technology

[0002] Cement production technology mainly includes several steps such as raw material preparation, raw meal preparation, clinker calcination, and cement production. During the cement production process, waste gas and dust are generated. When cement plants test gas emission standards, they also need to follow a series of related standards and regulations, such as the "Emission Standard of Air Pollutants for Cement Industry" (GB 4915-2013). Therefore, the collection of waste gas and dust is particularly important. At present, most dust collection devices on the market have only one function and can only collect dust, but cannot further screen, differentiate, and release it.

[0003] Now, a novel dust collection device for cement production is proposed to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a powder dust collection device for cement production, so as to solve the problem of the single dust collection function mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a powder dust collection device for cement production, comprising a dust collection box, wherein a first air pump is fixedly connected to the top of the dust collection box, and a dust collection component is fixedly connected to the top of the interior of the dust collection box.

[0006] The dust collection assembly includes a venturi tube, which is fixedly connected to the top of the dust collection box. A storage box is provided below the venturi tube. A filter box is fixedly connected to the right side of the dust collection box. A filter tube is fixedly connected inside the filter box. Multiple filter cartridges are fixedly connected inside the filter tube. A second air pump is fixedly connected to the right side of the filter tube. A water tank is fixedly connected to the top of the filter box. A water pump is fixedly connected inside the water tank. An exhaust pipe is fixedly connected to the right side of the water tank. Multiple atomizing nozzles are fixedly connected to the left side inside the exhaust pipe. A T-shaped bracket is provided at the top of the exhaust pipe. A receiving tray is fixedly connected to the bottom of the T-shaped bracket.

[0007] As a further technical solution of this utility model, there is a distance between the Venturi tube and the storage box, the filter tube is connected to the interior of the dust collection box and the second air pump, the water pump is connected to the interior of the water tank and the exhaust pipe, and the water pump is fixedly connected to the atomizing nozzle.

[0008] As a further technical solution of this utility model, the horizontal plane at the bottom of the T-shaped bracket is consistent with the horizontal plane at the top of the exhaust pipe, and the shape and size of the outer part of the receiving plate are consistent with the shape and size of the inner part of the exhaust pipe.

[0009] As a further technical solution of this utility model, the receiving plate can be moved up and down along the inside of the exhaust pipe, the shape and size of the notch inside the receiving plate are consistent with the shape and size of the outside of the atomizing nozzle, and the top diameter of the T-shaped bracket is larger than the top diameter of the exhaust pipe.

[0010] As a further technical solution of this utility model, a weight sensor is provided at the bottom of the storage box, a controller is fixedly connected to the front end of the dust collection box, a warning light is fixedly connected to the front end of the controller, and a speaker is provided below the warning light.

[0011] As a further technical solution of this utility model, the weight sensor is electrically connected to the controller, and the warning light and speaker are electrically connected to the controller.

[0012] As a further technical solution of this utility model, a comprehensive atmospheric sampler is fixedly connected to the top of the water tank, and a sampling head is fixedly connected to the right side of the comprehensive atmospheric sampler.

[0013] As a further technical solution of this utility model, the integrated atmospheric sampler is electrically connected to the controller, and the sampling head protrudes from the right side of the water tank and extends to the top of the exhaust pipe.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the powder dust collection device for cement production not only realizes a variety of dust collection and filtration functions, but also realizes the collection and reuse function, and also realizes the emission gas detection function;

[0015] (1) By setting up a venturi tube, filter element, exhaust pipe and atomizing nozzle, when in use, the first suction pump sucks dust and exhaust gas into the venturi tube. When the gas passes through the venturi tube, it is accelerated outward by the Venturi effect. When it passes through the end of the venturi tube, the powder particles accelerate downward and fall into the collection box. The light gas is sucked into the filter tube by the second suction pump. When it passes through the filter element, the gas is further filtered and screened, and then discharged upward to the exhaust pipe. At the same time, the water pump draws water from the water tank and sprays fine mist into the exhaust pipe through the atomizing nozzle. The dust particles after combining with the water mist fall downward to the top of the receiving tray for collection. The clean gas is discharged outward from the top of the exhaust pipe after two dry dust removals and the final wet dust removal. The triple dust removal ensures that the gas discharged outward through the exhaust pipe meets the acceptance standards, realizing a variety of dust collection and filtration functions.

[0016] (2) By setting up a storage box, controller and speaker, when in use, the first air pump sucks the dust into the Venturi tube. Due to the narrow tube in the middle of the Venturi tube, the powder accelerates downward due to the Venturi effect. After reaching the tail end of the Venturi tube, the particles in the powder fall into the storage box for collection by gravity. A weight threshold can be set in the controller. After the particles in the storage box have been collected to the preset weight, a prompt will be made through the speaker. The staff can take out the storage box and collect and reuse the powder particles inside, thus realizing the collection and reuse function.

[0017] (3) By setting up warning lights, a comprehensive atmospheric sampler and a sampling head, when using it, because cement production needs to meet gas emission standards, after the first two dry dust removals and the last wet dust removal, the gas discharged from the exhaust pipe can be measured. The gas is discharged from the exhaust pipe and the gas is detected by the sampling head. The data is synchronously transmitted to the comprehensive atmospheric sampler. If there is any abnormality in the data, the warning light will flash to remind the staff to check the dust removal equipment, thus realizing the emission gas detection function. Attached Figure Description

[0018] Figure 1 This is a frontal cross-sectional view of the present invention.

[0019] Figure 2 This is a front view structural diagram of the present utility model;

[0020] Figure 3 This is an enlarged cross-sectional view of the filter tube of this utility model.

[0021] Figure 4 This is a top-view enlarged structural diagram of the receiving plate of this utility model.

[0022] In the diagram: 1. Dust collection box; 2. First air pump; 3. Venturi tube; 4. Storage box; 5. Filter box; 6. Filter tube; 7. Filter element; 8. Second air pump; 9. Water tank; 10. Water pump; 11. Exhaust pipe; 12. Atomizing nozzle; 13. T-shaped bracket; 14. Receiving tray; 15. Weight sensor; 16. Controller; 17. Warning light; 18. Speaker; 19. Integrated atmospheric sampler; 20. Sampling head. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 An embodiment of this utility model is provided: a powder dust collection device for cement production, including a dust collection box 1, a first air pump 2 fixedly connected to the top of the dust collection box 1, and a dust collection component fixedly connected to the top inside the dust collection box 1.

[0025] Please see Figure 1-4 A dust collection device for cement production also includes a dust collection assembly, which includes a Venturi tube 3 fixedly connected to the top of the dust collection box 1. A storage box 4 is located below the Venturi tube 3. A filter box 5 is fixedly connected to the right side of the dust collection box 1. A filter tube 6 is fixedly connected inside the filter box 5. Multiple filter elements 7 are fixedly connected inside the filter tube 6. A second suction pump 8 is fixedly connected to the right side of the filter tube 6. A water tank 9 is fixedly connected to the top of the filter box 5. A water pump 10 is fixedly connected inside the water tank 9. An exhaust pipe 11 is fixedly connected to the right side of the water tank 9. Multiple atomizing nozzles 12 are fixedly connected to the left side of the exhaust pipe 11. A T-shaped bracket 13 is located at the top of the exhaust pipe 11. The bottom of the bracket 13 is fixedly connected to the receiving plate 14. There is a distance between the Venturi tube 3 and the storage box 4. The filter tube 6 is connected to the dust collection box 1 and the interior of the second suction pump 8. The water pump 10 is connected to the interior of the water tank 9 and the exhaust pipe 11. The water pump 10 is fixedly connected to the atomizing nozzle 12. The horizontal plane at the bottom of the T-shaped bracket 13 is consistent with the horizontal plane at the top of the exhaust pipe 11. The shape and size of the outside of the receiving plate 14 are consistent with the shape and size of the inside of the exhaust pipe 11. The receiving plate 14 can be moved up and down along the inside of the exhaust pipe 11. The shape and size of the notch inside the receiving plate 14 are consistent with the shape and size of the outside of the atomizing nozzle 12. The top diameter of the T-shaped bracket 13 is larger than the top diameter of the exhaust pipe 11. It has triple dust protection and excellent effect.

[0026] Specifically, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, during use, the first suction pump 2 draws dust and exhaust gas into the venturi tube 3. As the gas passes through the venturi tube 3, it is accelerated outward due to the Venturi effect. When it passes the end of the venturi tube 3, the powder particles accelerate downward and fall into the collection box 4. The lighter gas is drawn into the filter tube 6 by the second suction pump 8. When it passes through the filter element 7, the gas is further filtered and sieved, and then discharged upward to the exhaust pipe 11. At the same time, the water pump 10 draws water from the water tank 9 and sprays fine mist into the exhaust pipe 11 through the atomizing nozzle 12. The dust particles that combine with the water mist fall downward to the top of the receiving tray 14 for collection. The clean gas, after passing through two dry dust removal processes and the final wet dust removal, is discharged outward from the top of the exhaust pipe 11. The triple dust removal ensures that the gas discharged outward through the exhaust pipe 11 meets the acceptance standards, and the dust removal is highly efficient and thorough.

[0027] A weight sensor 15 is installed at the bottom of the storage box 4, a controller 16 is fixedly connected to the front end of the dust collection box 1, an alarm light 17 is fixedly connected to the front end of the controller 16, a speaker 18 is installed below the alarm light 17, the weight sensor 15 is electrically connected to the controller 16, the alarm light 17 and the speaker 18 are electrically connected to the controller 16, and the powder is collected and the particles are screened out for easy reuse.

[0028] Specifically, such as Figure 1 and Figure 2 As shown, during use, the first suction pump 2 draws the dust into the venturi tube 3. Due to the narrow tube in the middle of the venturi tube 3, the powder accelerates downward due to the Venturi effect. After reaching the tail end of the venturi tube 3, the particles in the powder fall downward with gravity into the collection box 4 for collection. A weight threshold can be set in the controller 16. After the particles in the collection box 4 have reached the preset weight, a prompt will be given through the speaker 18. The staff can then take out the collection box 4 to collect and reuse the powder particles inside. The measurement is accurate and the automatic collection is convenient for employees to operate.

[0029] A comprehensive atmospheric sampler 19 is fixedly connected to the top of the water tank 9. A sampling head 20 is fixedly connected to the right side of the comprehensive atmospheric sampler 19. The comprehensive atmospheric sampler 19 is electrically connected to the controller 16. The sampling head 20 protrudes from the right side of the water tank 9 and extends to the top of the exhaust pipe 11 for easy detection of the discharged gas.

[0030] Specifically, such as Figure 1 and Figure 2 As shown, during use, since cement production needs to meet gas emission standards, after the first two dry dust removal processes and the final wet dust removal, the gas discharged from the exhaust pipe 11 can be measured. The gas is discharged from the exhaust pipe 11 and detected by the sampling head 20. The data is synchronously transmitted to the integrated atmospheric sampler 19. If there is any abnormality in the data, the warning light 17 will flash to remind the staff to check the dust removal equipment and conduct pre-testing to facilitate subsequent work.

[0031] Working Principle: In use, this invention firstly draws dust and exhaust gas into the Venturi tube 3 via a first suction pump 2. As the gas passes through the Venturi tube 3, it is accelerated outwards due to the Venturi effect. At the end of the Venturi tube 3, powder particles accelerate downwards and fall into the collection box 4. The lighter gas is drawn into the filter tube 6 by a second suction pump 8. After passing through the filter element 7, the gas undergoes further filtration and sieving before being discharged upwards to the exhaust pipe 11. Simultaneously, a water pump 10 draws water from the water tank 9 and sprays fine mist into the exhaust pipe 11 through an atomizing nozzle 12. The dust particles, combined with the water mist, fall downwards to the top of the receiving tray 14 for collection. The clean gas, after undergoing two dry dust removal processes and a final wet dust removal, is discharged from the top of the exhaust pipe 11. This triple dust removal ensures that the gas discharged through the exhaust pipe 11 meets acceptance standards. During use, the first suction pump 2... After dust is drawn into the venturi tube 3, due to the narrow tube in the middle of the venturi tube 3, the dust accelerates downward due to the Venturi effect. After reaching the tail end of the venturi tube 3, the particles in the dust fall downward with gravity into the collection box 4 for collection. A weight threshold can be set in the controller 16. After the particles in the collection box 4 have reached the preset weight, a prompt will be made through the speaker 18. The staff can then take out the collection box 4 to collect and reuse the dust particles inside. During use, because cement production needs to meet gas emission standards, after the first two dry dust removal processes and the final wet dust removal process, the gas discharged from the exhaust pipe 11 can be measured. The gas is discharged outward from the exhaust pipe 11, and the gas is detected by the sampling head 20. The data is synchronously transmitted to the integrated atmospheric sampler 19. If there is any abnormality in the data, the warning light 17 will flash to remind the staff to check the dust removal equipment.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A dust collection device for cement production, comprising a dust collection box (1), characterized in that: The top of the dust collection box (1) is fixedly connected to a first air pump (2), and the top of the inside of the dust collection box (1) is fixedly connected to a dust collection assembly. The dust collection assembly includes a venturi tube (3), which is fixedly connected to the top of the dust collection box (1). A storage box (4) is provided below the venturi tube (3). A filter box (5) is fixedly connected to the right side of the dust collection box (1). A filter tube (6) is fixedly connected inside the filter box (5). Multiple filter elements (7) are fixedly connected inside the filter tube (6). A second air pump (8) is fixedly connected to the right side of the filter tube (6). A water tank (9) is fixedly connected to the top of the filter box (5). A water pump (10) is fixedly connected inside the water tank (9). An exhaust pipe (11) is fixedly connected to the right side of the water tank (9). Multiple atomizing nozzles (12) are fixedly connected to the left side inside the exhaust pipe (11). A T-shaped bracket (13) is provided at the top of the exhaust pipe (11). A receiving plate (14) is fixedly connected to the bottom of the T-shaped bracket (13).

2. The dust collection device for cement production according to claim 1, characterized in that: There is a distance between the Venturi tube (3) and the storage box (4), the filter tube (6) is connected to the dust collection box (1) and the interior of the second air pump (8), the water pump (10) is connected to the interior of the water tank (9) and the exhaust pipe (11), and the water pump (10) is fixedly connected to the atomizing nozzle (12).

3. The dust collection device for cement production according to claim 1, characterized in that: The horizontal plane at the bottom of the T-shaped bracket (13) is consistent with the horizontal plane at the top of the exhaust pipe (11), and the shape and size of the outside of the receiving plate (14) are consistent with the shape and size of the inside of the exhaust pipe (11).

4. A powder dust collection device for cement production according to claim 1, characterized in that: The receiving plate (14) can be moved up and down along the inside of the exhaust pipe (11). The shape and size of the notch inside the receiving plate (14) are consistent with the shape and size of the outside of the atomizing nozzle (12). The top diameter of the T-shaped bracket (13) is larger than the top diameter of the exhaust pipe (11).

5. A powder dust collection device for cement production according to claim 1, characterized in that: The storage box (4) is equipped with a weight sensor (15) at the bottom, and a controller (16) is fixedly connected to the front end of the dust collection box (1). A warning light (17) is fixedly connected to the front end of the controller (16), and a speaker (18) is provided below the warning light (17).

6. A powder dust collection device for cement production according to claim 5, characterized in that: The weight sensor (15) is electrically connected to the controller (16), and the warning light (17) and the speaker (18) are electrically connected to the controller (16).

7. A powder dust collection device for cement production according to claim 1, characterized in that: A comprehensive atmospheric sampler (19) is fixedly connected to the top of the water tank (9), and a sampling head (20) is fixedly connected to the right side of the comprehensive atmospheric sampler (19).

8. A powder dust collection device for cement production according to claim 7, characterized in that: The integrated atmospheric sampler (19) is electrically connected to the controller (16), and the sampling head (20) protrudes from the right side of the water tank (9) and extends to the top of the exhaust pipe (11).

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