Special-shaped plate with special structure

Abstract

The utility model relates to the technical field of plates, and discloses a special-shaped plate with a special structure, which comprises a butt joint block 1, the outer wall of the butt joint block 1 is in mortise and tenon joint with a butt joint block 2, the two sides of the top and the bottom of the butt joint block 1 are fixedly connected with a protective layer 1, the two sides of the top and the bottom of the butt joint block 2 are fixedly connected with a protective layer 2, and the protective layer 2 is fixedly connected with a protective layer 3. A plurality of triangular through grooves are formed in the first butt-joint block and the second butt-joint block, one end of the first butt-joint block is in a right-trapezoid convex shape, one end of the second butt-joint block is in a right-trapezoid concave shape, the right-trapezoid convex shape is matched with the right-trapezoid concave shape, the other end of the first butt-joint block is in a triangular convex shape, and the right-trapezoid convex shape is matched with the right-trapezoid concave shape. The other end of the second butt joint block is in a triangular convex shape. According to the utility model, the effect that the whole special-shaped plate can be accurately mounted at multiple angles at the beam column position according to the field condition is realized, so that the safety and reliability of a building and the high efficiency of construction are guaranteed in all directions, and the diversified requirements of the building are fully met.

Description

Technical Field

[0001] This utility model relates to the field of sheet metal technology, and in particular to a special-structure irregular-shaped sheet metal. Background Technology

[0002] In the construction industry, building panels are an important component of the main structure and enclosure structure of buildings. Conventional autoclaved aerated concrete (AAC) panels, such as interior wall panels, exterior wall panels, roof panels, and floor slabs, are mostly rectangular in shape. They play a key role in the floor plan layout and conventional structural construction of buildings, and are widely used in various residential, commercial, and industrial buildings. They effectively realize the functions of space division, enclosure, and load-bearing, meeting the basic usage requirements of buildings.

[0003] Irregularly shaped panels, which differ from traditional rectangular shapes, are non-standard shaped panels designed to fit the actual shape and size of special parts such as beams and columns. Their function is to fit tightly into beam and column structures, achieving seamless connection, thereby ensuring the integrity and stability of the building structure. This further expands the application range of autoclaved aerated concrete panels in complex building structures, improves the construction quality and performance of buildings, and is especially suitable for modern building projects with high requirements for space utilization and structural precision, as well as building scenarios with special structural designs.

[0004] Conventional autoclaved aerated concrete (AAC) products on the market are mainly concentrated in rectangular wall panels and floor slabs. These products exhibit significant limitations when facing the unique locations of beams and columns in building structures. Due to the complex and diverse shapes of beam and column structures, conventional panels cannot be installed reasonably, leading to extensive on-site cutting, splicing, and repair work during construction. This not only greatly increases the difficulty and workload of construction and prolongs the construction period, but also easily affects the installation quality and overall structural stability due to inaccuracies in on-site processing, resulting in quality problems such as wall cracking and poor sealing. This also adversely affects the building's thermal insulation, sound insulation, and waterproofing performance. Therefore, a specially constructed irregularly shaped panel is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing a specially constructed irregularly shaped plate, which aims to improve the problem that conventional autoclaved aerated concrete products in the existing technology are mainly concentrated in cuboid shapes and have obvious limitations.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A special-structured irregular-shaped plate includes a first connecting block, the outer wall of which is tenon-and-mortise connected to a second connecting block, the top and bottom sides of the first connecting block are fixedly connected to a first protective layer, the top and bottom sides of the second connecting block are fixedly connected to a second protective layer, and the interior of both the first and second connecting blocks has multiple triangular through grooves.

[0009] As a further description of the above technical solution:

[0010] One end of the first docking block is a right-angled trapezoidal convex shape, and one end of the second docking block is a right-angled trapezoidal concave shape, with the right-angled trapezoidal convex shape matching the right-angled trapezoidal concave shape;

[0011] As a further description of the above technical solution:

[0012] The other end of the first docking block is triangular and the other end of the second docking block is triangular and convex. The two triangular convex shapes come into contact to form a cuboid shape.

[0013] As a further description of the above technical solution:

[0014] The triangular through groove is triangular in shape and is used to pass through triangular reinforcing ribs.

[0015] As a further description of the above technical solution:

[0016] The material of the first connecting block and the second connecting block is autoclaved aerated concrete;

[0017] As a further description of the above technical solution:

[0018] The first protective layer and the second protective layer are made of carbon fiber reinforced composite material, providing high-strength protection for irregularly shaped plates.

[0019] This utility model has the following beneficial effects:

[0020] In this invention, the mortise and tenon connection structure between the first and second connecting blocks ensures a tight fit between the two panels, guaranteeing overall structural stability and laying the foundation for subsequent installation. The right-angled trapezoidal convex-concave joint structure allows the panels to flexibly adapt to different angles of beams and columns, improving installation efficiency and precision. Simultaneously, the triangular convex splicing and triangular through-groove combined with reinforcing ribs enhance the mechanical properties of the irregularly shaped panels, enabling them to stably withstand external forces. This allows the irregularly shaped panels to be precisely installed at multiple angles at beam and column locations based on site conditions, comprehensively ensuring building safety and reliability as well as construction efficiency, fully meeting diverse building needs.

[0021] In summary, this utility model has the advantages of being able to be installed precisely from multiple angles, while also possessing high structural strength and good adaptability. Attached Figure Description

[0022] Figure 1 This is a three-dimensional schematic diagram of a special-structured irregular-shaped plate proposed in this utility model;

[0023] Figure 2 This is a schematic diagram of the structure of a protective plate 2 of a special-structured irregular-shaped plate proposed in this utility model;

[0024] Figure 3 This is a schematic diagram of the structure of a connecting block for a specially constructed irregularly shaped plate according to the present invention.

[0025] Figure 4 This is a schematic diagram of the connecting block two of a specially constructed irregularly shaped plate according to the present invention. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0028] Example 1

[0029] Reference Figures 1 to 3This utility model provides an embodiment of a specially constructed irregularly shaped panel, including a first connecting block 1, with a second connecting block 3 tenon-and-mortise connected to the outer wall of the first connecting block 1. The first connecting block 1 and the second connecting block 3 are connected by tenon and mortise joints, which allows the two panels to be tightly joined, providing high connection stability and effectively preventing displacement or loosening during use, thus ensuring the integrity and stability of the entire irregularly shaped panel structure. The first connecting block 1 and the second connecting block 3 are made of autoclaved aerated concrete (AAC), a lightweight and porous new building material containing numerous uniformly distributed micropores. This results in a lightweight material that is easy to handle and install, while also possessing excellent thermal insulation properties, effectively reducing heat transfer between the inside and outside of the building, lowering energy consumption, and improving the building's energy efficiency. Furthermore, it has certain sound insulation properties, providing a relatively quiet internal environment for the building. In addition, this material has good fire resistance, playing a certain role in flame retardancy during a fire, delaying the spread of fire, and buying time for evacuation and fire rescue.

[0030] Protective layer 1 2 is fixedly connected to the top and bottom sides of connecting block 1, and protective layer 2 4 is fixedly connected to the top and bottom sides of connecting block 3. Both protective layers 1 2 and 2 4 are made of carbon fiber reinforced composite material. Carbon fiber reinforced composite material features high strength, high modulus, and low density, providing high-strength protection for irregularly shaped panels. Its high strength and high modulus significantly enhance the overall mechanical properties of the irregularly shaped panels, enabling them to withstand greater external forces, such as the weight of the building itself, wind force, and vibration loads in building structures. This effectively prevents deformation, cracking, and other damage caused by external forces, thus extending the service life of the irregularly shaped panels. The low density characteristic improves the protective performance of the panels without adding excessive weight, ensuring that the irregularly shaped panels have good protective capabilities without making the entire structure too bulky due to the addition of protective layers, facilitating construction, installation, and practical application.

[0031] Both connecting block 1 and connecting block 2 have multiple triangular through slots 5 inside. The design of the triangular through slots 5 has multiple functions. On the one hand, its triangular shape can reduce the self-weight of the board without significantly affecting the overall strength of the board, which meets the requirements of modern buildings for lightweight materials. On the other hand, the triangular through slots 5 are used to insert triangular reinforcing ribs. The triangular reinforcing ribs and the triangular through slots 5 work together to further enhance the internal structural strength of connecting block 1 and connecting block 2. This allows the internal stress of the board to be more reasonably distributed and transferred when the board is subjected to large external forces, effectively improving the mechanical properties of the board such as bending and shear resistance, enhancing the load-bearing capacity of irregularly shaped boards in building structures, and ensuring that they can play a stable and reliable role when used as beams and columns in key parts of building structures.

[0032] Reference Figures 2 to 4 One end of the connecting block 1 is a right-angled trapezoidal convex shape, and one end of the connecting block 2 3 is a right-angled trapezoidal concave shape, with the convex and concave shapes matching each other. This design allows connecting blocks 1 and 2 to form a tight convex-concave fit when spliced, which not only increases the contact area and improves the strength of the connection, but also effectively prevents moisture, dust, and other impurities from entering the interior of the board from the splice, thus protecting the internal structure of the board from corrosion and ensuring the durability of the irregularly shaped board. At the same time, when used in building structures, this convex-concave fit structure can better adapt to the different angles of installation required in beam and column structures, allowing construction workers to flexibly splice according to the actual situation, improving construction efficiency and installation quality, ensuring the installation accuracy and stability of irregularly shaped boards in beam and column structures, and thus ensuring the safety and reliability of the entire building structure.

[0033] The other end of both connecting blocks 1 and 3 is triangularly convex, forming a cuboid shape when they come into contact. This design allows for more flexible splicing of connecting blocks 1 and 3 at their other ends, adapting to different splicing methods and building structural layouts. The cuboid shape formed by the contact of the two triangular convex shapes ensures the overall regularity of the irregularly shaped panels after splicing, facilitating their use in conjunction with other components in building structures. It also provides convenient conditions for the placement of reinforcing ribs, allowing them to better penetrate the panels, further enhancing the stability and mechanical properties of the entire irregularly shaped panel structure. This meets the requirements of building structures under different stress conditions, improving the applicability and reliability of irregularly shaped panels in building structures.

[0034] The triangular through-slot 5 is triangular in shape and is used to insert triangular reinforcing ribs. The triangular reinforcing ribs fit tightly with the triangular through-slot 5, fully utilizing the stability principle of triangles to distribute external forces more evenly throughout the entire panel structure, effectively enhancing the panel's bending, compressive, and torsional resistance. When used in beam-column structural positions, these areas typically bear significant vertical pressure, horizontal tension, and torque, among other complex external forces. The triangular reinforcing ribs effectively handle these complex stress conditions, ensuring that the irregularly shaped panels can reliably bear loads in beam-column positions, providing stable support for the building, guaranteeing the structural safety, and also providing a strong structural foundation for the appropriate installation angle of the panels.

[0035] Work steps

[0036] During the panel installation process, butt joint 1 and butt joint 2 are connected by mortise and tenon joints, ensuring a tight fit between the two panels and guaranteeing the stability of the overall structure, preventing displacement and loosening. The autoclaved aerated concrete material, due to its internal micropores, is lightweight, facilitating handling and installation. Its thermal insulation, sound insulation, and fire resistance properties also provide energy-saving, quiet, and safe guarantees for the building. Furthermore, the carbon fiber reinforced composite materials of protective layers 1 and 2 enhance the mechanical properties of the irregularly shaped panels with their high strength and high modulus, enabling them to withstand various loads. Their low density ensures that while providing enhanced protection, construction is also convenient, preventing the structure from becoming bulky. Simultaneously, the right-angled trapezoidal convex shape of butt joint 1 matches the right-angled trapezoidal concave shape of butt joint 2 3. This convex-concave fit not only enhances the connection's firmness and waterproof and dustproof capabilities, ensuring durability, but also allows the panels to better adapt to different installation angles in the beam and column structure, improving construction efficiency and installation quality, and ensuring building safety. Furthermore, the triangular convex contacts at the other ends of the connecting blocks 1 and 2 form a cuboid shape, making splicing more flexible, ensuring shape regularity for compatibility with other components, and facilitating the placement of reinforcing ribs, thereby enhancing stability and mechanical properties and meeting the structural requirements. The triangular through-slot 5, in close cooperation with the triangular reinforcing ribs, utilizes the stability of the triangle to evenly distribute external forces, enhancing bending, compressive, and torsional resistance. In beam-column structures, it can stably withstand complex external forces, providing robust support for the building. These combined structural features allow for the rational installation of irregularly shaped panels at beam-column locations from multiple angles, ensuring the safety, reliability, and efficient construction of the building structure and meeting diverse architectural needs.

[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A specially constructed irregular-shaped plate, comprising a butt joint block (1), characterized in that: The outer wall of the first docking block (1) is tenon-mortised to the second docking block (3). The top and bottom sides of the first docking block (1) are fixedly connected to the first protective layer (2). The top and bottom sides of the second docking block (3) are fixedly connected to the second protective layer (4). The interior of the first docking block (1) and the second docking block (3) are provided with multiple triangular through grooves (5).

2. The irregularly shaped plate with a special structure according to claim 1, characterized in that: One end of the first docking block (1) is a right-angled trapezoidal convex shape, and one end of the second docking block (3) is a right-angled trapezoidal concave shape, with the right-angled trapezoidal convex shape matching the right-angled trapezoidal concave shape.

3. The irregularly shaped plate with a special structure according to claim 1, characterized in that: The other end of the first docking block (1) is triangularly convex, and the other end of the second docking block (3) is triangularly convex. The two triangularly convex shapes come into contact to form a cuboid shape.

4. The irregularly shaped plate with a special structure according to claim 1, characterized in that: The triangular through groove (5) is triangular in shape and is used to pass through a triangular reinforcing rib.

5. The irregularly shaped plate with a special structure according to claim 1, characterized in that: The material of the first connecting block (1) and the second connecting block (3) is autoclaved aerated concrete.

6. The irregularly shaped plate with a special structure according to claim 1, characterized in that: The protective layer one (2) and the protective layer two (4) are made of carbon fiber reinforced composite material, which provides high-strength protection for the irregularly shaped plate.

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