Capacity-increasing hanging basket for containing wine box foam in drying room

By designing a capacity-enhancing basket with a rectangular frame bottom structure, the problems of tipping over and stability of the foam basket during the drying process were solved, the loading capacity of the foam pad and the drying efficiency were improved, and more stable hot air flow and simplified suspension adjustment were achieved.

CN223663707UActive Publication Date: 2025-12-12ANHUI HUOSHAN YALI PACKING MATERIAL CO LTD
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Patent Information

Application Number
CN202423023225.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-12-12
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing foam basket structures are prone to tipping over during the drying process, and the cubic structure disperses the center of gravity, resulting in low and unstable drying efficiency. They are especially prone to tilting or tipping over when subjected to external forces, requiring complex suspension and adjustment devices.

Method used

The capacity-enhancing basket with a rectangular frame bottom structure, including a rectangular frame bottom, support rods, vertical and inclined connecting rods, horizontal rods, and a hanging frame design, improves the loading capacity and stability of the foam pad, ensures uniform flow of hot air, and prevents tipping.

Benefits of technology

It improves the drying efficiency and stability of foam pads, increases the loading capacity, avoids tipping problems caused by unstable suspension, and simplifies the complexity of the suspension adjustment device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The capacity-increasing hanging basket comprises a rectangular frame bottom, a plurality of sets of supporting rods which are arranged in the second direction and evenly distributed in the rectangular frame bottom are arranged in the rectangular frame bottom, two first vertical rods are vertically arranged at the rear side end of the upper surface of the rectangular frame bottom, and a second vertical rod is arranged at the rear side end of the upper surface of the rectangular frame bottom. Two obliquely-arranged second connecting rods are arranged at the front side end of the upper surface of the rectangular frame bottom, the tops of the two second connecting rods are correspondingly connected with the top ends of the two first vertical rods through two connecting rods distributed in the second direction, and a transverse rod is connected between the two connecting rods; a hanging bracket hinged to the drying assembly line is arranged on the transverse rod. Compared with an existing foam hanging basket structure which is round, oval or contracted upwards from the bottom, the foam hanging basket can effectively improve the capacity of loaded foam pads and improve the drying efficiency of the foam pads.
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Description

Technical Field

[0001] This utility model relates to the field of foam production equipment technology, and more specifically to a capacity-enhancing hanging basket for holding wine box foam in a drying room. Background Technology

[0002] In the production and packaging process of baijiu (Chinese liquor), foam pads are usually placed inside the baijiu packaging box to protect the baijiu bottle and prevent damage to the bottled liquor during transportation. Currently, after the foam products are manufactured and shaped, they need to be dried to remove moisture. The current methods for drying foam products are hanging drying and stacking drying.

[0003] Foam products are typically lightweight, but if piled together for drying, their weight can exert pressure on the lower layers, especially during the drying process when the foam softens from heat. This pressure can cause the lower layers to deform. Placing the foam products in suspended baskets distributes their weight. The baskets allow hot air to flow freely across all surfaces, ensuring each part receives sufficient heat and resulting in more even drying. This avoids the problem of poor air circulation at the bottom or inside, which can occur when the foam is stacked on the ground.

[0004] Existing production line equipment typically uses foam baskets to transport the molded foam pads to the drying workshop for drying. The foam baskets used are often circular, elliptical, or have a bottom-contracting structure to ensure a relatively stable center of gravity. If a cubic basket structure is used, it cannot maintain balance as well when subjected to external forces (such as wind, collisions, or forces generated by uneven distribution of foam products within the basket). Moreover, the cubic structure has obvious edges and corners, and the center of gravity is relatively dispersed at the center of multiple planes. When subjected to lateral forces, it is more prone to tipping over. Furthermore, the relationship between the suspension point and the center of gravity of the cubic basket is more complex, and it may tilt during suspension, requiring a more complex suspension adjustment device to ensure its levelness and stability. Utility Model Content

[0005] The purpose of this invention is to provide a capacity-enhancing hanging basket for holding foam boxes in a drying room, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model employs the following technical means:

[0007] An expansion basket for holding foam boxes in a drying room includes a rectangular frame base. Inside the rectangular frame base, several sets of support rods are arranged along a second direction and evenly distributed. Two vertically arranged first uprights are provided at the rear end of the upper surface of the rectangular frame base, and two inclined second connecting rods are provided at the front end of the upper surface of the rectangular frame base. The tops of the two second connecting rods are respectively connected to the tops of the two first uprights through two connecting rods distributed along the second direction. A crossbar is provided between the two connecting rods, and a hanger hinged to the drying production line is provided on the crossbar.

[0008] Compared with the prior art, the present invention has the following beneficial effects:

[0009] Compared with existing circular, elliptical, or bottom-contracting foam basket structures, this invention can effectively increase the capacity of the loaded foam pads and improve the drying efficiency of the foam pads. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of a product structure in an embodiment of this utility model;

[0011] Figure 2 This is a schematic diagram of a product structure in an embodiment of this utility model;

[0012] Figure 3 This is a schematic diagram of a product structure in an embodiment of this utility model;

[0013] Figure 4 This is an embodiment of the present utility model. Figure 3 Schematic diagram of part A of product;

[0014] Figure 5 This is an embodiment of the present utility model. Figure 3 Schematic diagram of part B of product;

[0015] Figure 6 This is an embodiment of the present utility model. Figure 3 Schematic diagram of part C of the product;

[0016] Figure 7 This is an embodiment of the present utility model. Figure 3 Schematic diagram of part D of the product;

[0017] Figure 8 This is a schematic diagram of a product structure in an embodiment of this utility model;

[0018] Figure 9 This is an embodiment of the present utility model. Figure 8 Schematic diagram of part E of product. Detailed Implementation

[0019] The embodiments of the technical solution of this application will now be described in detail with reference to the accompanying drawings. The following embodiments and drawings are only used to more clearly illustrate the technical solution of this application, and are therefore merely examples and should not be used to limit the scope of protection of this application. The drawings only schematically show the parts related to the technical solution of this application, and do not represent their actual structure as a product.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.

[0021] In the description of the embodiments of this application, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly specifying the number, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this application, the term "multiple" refers to two or more (including two), similarly, "multiple sets" refers to two or more (including two sets), and "multiple pieces" refers to two or more (including two pieces).

[0022] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0023] In the description of the embodiments in this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Additionally, the character " / " in this document generally indicates that the preceding and following related objects have an "or" relationship.

[0024] In the description of the embodiments of this application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.

[0025] In the description of the embodiments of this application, unless otherwise expressly specified and limited, the technical terms such as "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.

[0026] In the production and packaging process of baijiu (Chinese liquor), foam pads are usually placed inside the baijiu packaging box to protect the baijiu bottle and prevent damage to the bottled liquor during transportation. Currently, after the foam products are manufactured and shaped, they need to be dried to remove moisture. The current methods for drying foam products are hanging drying and stacking drying.

[0027] Foam products are typically lightweight, but if piled together for drying, their weight can exert pressure on the lower layers, especially during the drying process when the foam softens from heat. This pressure can cause the lower layers to deform. Placing the foam products in suspended baskets distributes their weight. The baskets allow hot air to flow freely across all surfaces, ensuring each part receives sufficient heat and resulting in more even drying. This avoids the problem of poor air circulation at the bottom or inside, which can occur when the foam is stacked on the ground.

[0028] Existing production line equipment typically uses foam baskets to transport the molded foam pads to the drying workshop for drying. The foam baskets used are often circular, elliptical, or have a bottom-contracting structure to ensure a relatively stable center of gravity. If a cubic basket structure is used, it cannot maintain balance as well when subjected to external forces (such as wind, collisions, or forces generated by uneven distribution of foam products within the basket). Moreover, the cubic structure has obvious edges and corners, and the center of gravity is relatively dispersed at the center of multiple planes. When subjected to lateral forces, it is more prone to tipping over. Furthermore, the relationship between the suspension point and the center of gravity of the cubic basket is more complex, and it may tilt during suspension, requiring a more complex suspension adjustment device to ensure its levelness and stability.

[0029] In the following embodiments of this utility model, the first direction is along the X direction in the figure, the second direction is along the Y direction in the figure, and the third direction is along the Z direction in the figure.

[0030] In this embodiment, a capacity-enhancing hanging basket for holding wine box foam in a drying room includes a rectangular frame base 100. Several sets of support rods 200 arranged along a second direction and evenly distributed inside the rectangular frame base 100 are provided inside. Two vertically arranged first uprights 300 are provided at the rear end of the upper surface of the rectangular frame base 100. Two inclined second connecting rods 400 are provided at the front end of the upper surface of the rectangular frame base 100. The tops of the two second connecting rods 400 are respectively connected to the tops of the two first uprights 300 via two connecting rods 500 distributed along the second direction. A crossbar 600 is provided between the two connecting rods 500, and a hanger 700 hinged to the drying production line is provided on the crossbar 600.

[0031] In one or more possible embodiments of this utility model, the rectangular frame base 100 is a square frame base composed of four rods. Three sets of support rods 200 arranged along a second direction and evenly distributed inside the rectangular frame base 100 are provided inside. Two vertically arranged first uprights 300 are symmetrically arranged on the left and right sides of the rear end of the upper surface of the rectangular frame base 100. The two first uprights 300 intersect with the two outer support rods 200 at the rectangular frame base 100. Two inclined second connecting rods 400 are symmetrically arranged on the left and right sides of the front end of the upper surface of the rectangular frame base 100. In this embodiment, the bottom ends of the two second connecting rods 400 are located at the two corner points of the rectangular frame base 100. Thus, the two second connecting rods 400 gradually contract from the bottom to the top. To improve the stability of the two second connecting rods 400, the two second... A T-shaped connecting member 800 is provided between the connecting rod 400 and the rectangular frame bottom 100. The horizontal side of the T-shaped connecting member 800 is connected to the two second connecting rods 400, and the vertical side of the T-shaped connecting member 800 is connected to the rectangular frame bottom 100. The tops of the two second connecting rods 400 are respectively connected to the tops of the two first uprights 300 through two connecting rods 500 distributed along the second direction. A crossbar 600 is provided between the two connecting rods 500. A hanger 700 that is hinged to the drying production line is provided on the crossbar 600. This utility model product has a rectangular structure as the base, and the other two first uprights 300 are set on one side of the rectangular structure and cooperate with the two second connecting rods 400. Compared with circular, elliptical, or foam basket structures that shrink from the bottom to the top, it can effectively increase the number of foam pads loaded, improve drying efficiency, and ensure stable loading.

[0032] In one or more possible embodiments of this utility model, a support plate 900 is installed on the rectangular frame bottom 100. The support plate 900 has a plurality of evenly arranged ventilation square holes 920. In order to further improve the air permeability of the support plate 900, a plurality of evenly distributed ventilation holes 910 are provided on the support plate 900. Each ventilation hole 910 is located in the middle of four adjacent groups of ventilation square holes 920, which can further improve the air permeability of the support plate 900 and ensure its support.

[0033] In one or more possible embodiments of this utility model, a support plate 900 is installed on the rectangular frame bottom 100 to ensure that the center of gravity of the capacity expansion basket is lowered. In order to keep the center of gravity stable after the foam pad is filled and to ensure that the capacity expansion basket does not shift or tilt, a plurality of assembly filling grooves 930 are respectively opened on the inner side of each side of the upper surface of the support plate 900. Each filling groove 930 can be fitted with a corresponding counterweight block, which can easily adjust the center of gravity of the capacity expansion basket and make the transportation stable when carrying the foam pad.

[0034] In one or more possible embodiments of this utility model, after drying the foam pads, the device needs to be removed from the drying line and hoisted onto a transport trolley for transfer. To ensure the stability of the foam pads loaded in the expanded basket during the transfer process, a winding assembly 10 is installed on the outer side of the two connecting rods 500. The winding assembly 10 includes a winding box 11 for storing the protective net cover 13. A rotating rod 12 for winding the protective net cover 13 is movably mounted on the winding box 11. One end of the protective net cover 13 is connected to the rotating rod 12. The other end of the protective net cover 13 is provided with a first connecting strip 131 and a second connecting strip 132 on both sides. The first connecting strip 131 is connected to a first mounting post 110 mounted on the rectangular frame bottom 100, and the second connecting strip 132 is connected to a second mounting post 120 mounted on the support plate 900. Here, as shown in the figure, the first... The mounting post 110 is installed on one side of the first upright 300 and located at one vertex of the bottom 100 of the rectangular frame. The protective net cover 13 is a thin film structure with uniformly opened polygonal holes. The two winding assemblies 10 are correspondingly snapped onto the outside of the two connecting rods 500. When the capacity-enhancing basket is hung on the transport trolley, the winding assembly 10 is unloaded from the transport trolley and directly snapped onto the outside of the connecting rod 500. The lower end of the protective net cover 13 is then secured, and it can be hoisted onto the transport trolley for transfer and transportation. This can prevent the foam pad from tilting out of the capacity-enhancing basket during the transfer process and can play a good protective role. In this embodiment, the connecting rod 500 is a square tube, and the winding box 11 is snapped onto the connecting rod 500. The upper surface of the connecting rod 500 is provided with a slot 510. One side of the winding box 11 is provided with a snap-fit ​​part that cooperates with the slot 510, so that the winding box 11 can be snapped onto the connecting rod 500.

[0035] The specific embodiments disclosed in this utility model fall within the protection scope of the claims of this utility model and are specific subordinate implementations of the feature parts of this utility model. The protection content of the specific embodiments is merely an explanation of the protection scope of the claims of this utility model. The protection scope of this utility model is not limited to the protection content of the specific embodiments, and the protection content of the specific embodiments should not be construed as a limitation on the protection scope of the claims of this utility model.

Claims

1. A capacity increasing basket for use in an oven for holding wine boxes foams, characterized in that: The utility model provides a kind of drying production line support frame, including rectangular frame bottom (100), several groups of support rod (200) are arranged inside the rectangular frame bottom (100) in second direction, the upper surface rear end of the rectangular frame bottom (100) is provided with two vertical first vertical rod (300), the upper surface front end of the rectangular frame bottom (100) is provided with two inclined second connecting rod (400), the top of two second connecting rod (400) is respectively connected with the top of two first vertical rod (300) by two connecting rods (500) in second direction, connecting rod (500) is provided between two, and crossbar (600) is connected, and the crossbar (600) is provided with hanger (700) articulated with drying production line.

2. A capacity increasing basket for use in an oven for holding wine boxes foams according to claim 1, characterized in that: The rectangular frame bottom (100) is a square frame bottom composed of four bars, three groups of support rods (200) are arranged inside the rectangular frame bottom (100) in second direction, the upper surface rear end of the rectangular frame bottom (100) is provided with two vertical first vertical rod (300) left and right symmetrically, two first vertical rod (300) and two outer support rods (200) intersect at the rectangular frame bottom (100), the upper surface front end of the rectangular frame bottom (100) is provided with two inclined second connecting rod (400) left and right symmetrically, the bottom end of two second connecting rod (400) is located at two corner points of the rectangular frame bottom (100), and T-shaped connecting member (800) is arranged between two second connecting rod (400) and the rectangular frame bottom (100), the horizontal edge of T-shaped connecting member (800) is connected with two second connecting rod (400), and the vertical edge of T-shaped connecting member (800) is connected with the rectangular frame bottom (100).

3. A capacity increasing basket for holding wine boxes foams in an oven room according to claim 1, characterized in that: The support plate (900) is arranged on the rectangular frame bottom (100), and a plurality of evenly arranged air-permeable square holes (920) are formed in the support plate (900). To further improve the air permeability of the support plate (900), a plurality of groups of evenly distributed air-permeable holes (910) are formed in the support plate (900), and each air-permeable hole (910) is formed in the middle part of the adjacent four groups of air-permeable square holes (920).

4. A capacity increasing basket for holding wine boxes foams in an oven room according to claim 3, characterized in that: A plurality of groups of filling grooves (930) are formed in the inner side of each edge of the upper surface of the support plate (900).

5. A capacity increasing basket for holding wine boxes foams in an oven room according to claim 1, characterized in that: Two outer sides of the connecting rods (500) are provided with winding assemblies (10), the winding assembly (10) comprises a winding box (11) for accommodating a protective screen cover (13), the winding box (11) is movably provided with a rotating rod (12) for winding the protective screen cover (13), one end of the protective screen cover (13) is connected to the rotating rod (12), and the other end of the protective screen cover (13) is provided with a first connecting belt (131) and a second connecting belt (132) on both sides, respectively, the first connecting belt (131) is connected with a first mounting column (110) provided on the rectangular frame bottom (100), and the second connecting belt (132) is connected with a second mounting column (120) provided on the supporting plate (900).

6. A capacity increasing basket for use in an enomatic wine cabinet, according to claim 5, characterized in that: The first mounting column (110) is provided on one side of the first vertical rod (300) and located on one vertex of the rectangular frame bottom (100), and the protective screen cover (13) is a film structure uniformly provided with polygonal holes.

7. A capacity increasing basket for use in an oven for holding wine boxes foams according to claim 5, characterized in that: Two winding assemblies (10) are correspondingly clamped on the outer sides of the connecting rods (500), the connecting rod (500) is a square tube, the winding box (11) is clamped on the connecting rod (500), an upper surface of the connecting rod (500) is provided with a clamping groove (510), and one side of the winding box (11) is provided with a clamping piece matched with the clamping groove (510).