Juice separation system for cranberries
By using two airbag presses and a conveyor belt in the cranberry juice separation system, efficient separation of cranberry juice and pulp is achieved, solving the problem of mutual interference between juice and pulp, and improving production efficiency and material discharge speed.
Patent Information
- Application Number
- CN202423198546.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In existing technologies, cranberry juice and pulp separation devices suffer from the problem of the juice and pulp affecting each other after pressing, which impacts processing efficiency and product quality.
A cranberry juice separation system was designed, which uses two airbag presses and a lifting belt to process cranberries and juice respectively. The cranberries are transported to different airbag presses by the feeding belt, and solid and juice separation ports are set at the bottom to avoid mutual interference.
It improves cranberry pressing efficiency, avoids the mutual influence between juice and pulp, increases production efficiency and material discharge speed, and is suitable for processing cranberries with thicker skins.
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Figure CN223667213U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to cranberry processing technical field, concretely relates to a cranberry juice separation system. BACKGROUND
[0002] Cranberry is a kind of nutrition-rich berry, and the pulp contains rich proanthocyanidins, tannic acid, phenolic acid, resveratrol and other substances, and has antibacterial effect; many studies show that cranberry can inhibit the infection of helicobacter pylori, and has good effect on preventing gastric ulcer, gastric cancer and duodenal ulcer.In addition, flavonoids in cranberry have antioxidant function in in-vivo and in-vitro experiments, especially flavonols and proanthocyanidins have preventive effect on atherosclerosis.Cranberry also has the functions of reducing blood pressure, preventing urinary tract infection and preventing cardiovascular diseases, and has many health care functions such as lubricating intestines and defecation, reducing cholesterol and resisting viruses, so it has been more and more popular among consumers.However, due to the production location limitation of cranberry and the high difficulty of shelf period and preservation, cranberry dry and cranberry juice are more likely to enter the field of vision of consumers.
[0003] Chinese patent CN108157696A discloses a preparation method of cranberry juice, which comprises the steps of thawing and punching raw materials, vacuumizing, filling and sealing cans, sterilizing and cooling, and taking juice after heat preservation, etc., solves the problem that the thick skin of cranberry cannot solve the natural outflow of cranberry juice, and separates cranberry fruit and original juice under the premise of ensuring the integrity of cranberry fruit, dilutes, sterilizes and fills the original juice to obtain finished cranberry juice, and re-fills the cranberry fruit with can soup to seal as cranberry cans, solving the problem of secondary utilization and value-added of original juice cranberry fruit.
[0004] Chinese patent CN107685462A discloses a new type of grape wine air bag press, which comprises an air bag rack and an air bag tank, and the air bag tank is divided into a gas chamber and a pressing chamber by setting an air bag on the inner wall of the air bag tank, the gas chamber is pressed, and the material in the pressing chamber is pressed, the pressing process can be automatically controlled by a PLC control module and manually controlled in two modes, meeting the operation and control requirements of different pressing operations, the air bag and the inner wall of the air bag tank only have extrusion effect on the material during pressing, and the friction effect is small, so the components of the peel, fruit stem and fruit seed are not easy to be pressed out, the content of solid substances and other undesirable components in the juice is small, the juice yield is high and the impurities are few, and the subsequent brewing quality is ensured.
[0005] However, the cranberry has thick skin, and it is difficult to squeeze. In order to improve the economic value of cranberry, it is necessary to ensure the integrity of the cranberry fruit as much as possible, so as to prepare cranberry fruit or other products. However, there is no device specially designed for cranberry squeezing. The commonly used air bag squeezing machine has only one material discharge port. When it is specially used for cranberry processing, the discharge of cranberry fruit and juice after squeezing will affect each other, causing the cranberry fruit to mix with the juice, affecting the further processing of the juice, or the juice mixing with the cranberry fruit, affecting the water content of the cranberry fruit, and thus affecting the further processing of the cranberry fruit. Therefore, it is necessary to design a juice separation system which is efficient and does not affect the discharge of fruit pulp and juice, so as to realize efficient processing of cranberry. SUMMARY
[0006] In view of the above technical problems, the utility model provides a cranberry juice separation system which is suitable for the squeezing treatment of cranberry with thick skin, improves the squeezing efficiency of cranberry, and avoids the mutual influence between cranberry fruit and juice after squeezing.
[0007] In order to achieve the above purpose, the utility model provides a cranberry juice separation system, which is characterized in that a gas bag squeezing assembly is arranged below the conveying system; the gas bag squeezing assembly is composed of a first gas bag squeezing machine and a second gas bag squeezing machine; the top of the first gas bag squeezing machine is provided with a first feeding port, and the bottom is provided with a first solid collector and a first juice collecting box; the top of the second gas bag squeezing machine is provided with a second feeding port, and the bottom is provided with a second solid collector and a second juice collecting box.
[0008] Preferably, the conveying system is composed of a lifting belt and a feeding belt.
[0009] Further preferably, one end of the lifting belt is located at the top of the feeding belt.
[0010] Further preferably, one end of the feeding belt is provided with a first discharge port, and the other end is provided with a second discharge port.
[0011] Further preferably, the first discharge port is located directly above the first feeding port, and the second discharge port is located directly above the second feeding port.
[0012] Preferably, one side of the first gas bag squeezing machine is provided with a first integrated control box, and one side of the second gas bag squeezing machine is provided with a second integrated control box.
[0013] Preferably, the first gas bag squeezing machine is externally provided with a first support box body, and the second gas bag squeezing machine is externally provided with a second support box body.
[0014] Preferably, the bottom of the first juice collecting box is provided with a first juice discharge valve, and the bottom of the second juice collecting box is provided with a second juice discharge valve.
[0015] The utility model discloses the beneficial effect lies in:
[0016] 1、 set two air bag press, through the positive and negative movement of feeding belt respectively with cranberry is transported to different air bag press, can realize the pressing work of multiple batches cranberry simultaneously, has improved production efficiency, in addition two air bag press can be each other spare, avoids the production suspension caused by one air bag press breakdown, normal maintenance, further improved production efficiency, and improved fault tolerance.
[0017] 2、 the discharge port of air bag press bottom is changed to two, is used respectively to solid material's discharge and fruit juice's discharge, has improved the discharge speed of material, avoided two mutual influences, and the discharge of fruit juice can be collected, controlled through fruit juice collection tank and fruit juice discharge valve, and can be connected after pipeline directly transports to next procedure, reduces the pollution, improves conveying efficiency.
[0018] 3、 the utility model discloses simple structure is applicable to the pressing treatment of cranberry of thick fruit peel, and the efficiency is high, is applicable to factory production and application. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the whole structure schematic view of the utility model.
[0020] Figure 2 It is the right view of the utility model.
[0021] Figure 3 It is the front view of the utility model.
[0022] Figure 4 It is the plan view of the utility model.
[0023] Fig. 1 is a lifting belt, 2 is a feeding belt, 3 is a first air bag press, 4 is a second air bag press, 5 is a first support box, 6 is a second support box, 7 is a first discharge port, 8 is a second discharge port, 9 is a first inlet, 10 is a second inlet, 11 is a first solid collector, 12 is a second solid collector, 13 is a first fruit juice discharge valve, 14 is a second fruit juice discharge valve, 15 is a first integrated control box, 16 is a second integrated control box, 17 is a first fruit juice collection tank, 18 is a second fruit juice collection tank. DETAILED DESCRIPTION
[0024] The technical scheme of the utility model will be further explained and described in combination with the drawings and specific embodiments, and it should be noted that the following embodiments are only preferred embodiments of the utility model and should not be understood as limiting the utility model, and the protection scope of the utility model should be in accordance with the content recorded in the claims. The modifications and replacements of the technical scheme of the utility model made by the person skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Embodiment 1
[0026] A cranberry juice separation system is provided with a gas bag squeezing assembly below the conveying system, the conveying system transports cranberries to the gas bag squeezing assembly for squeezing to obtain juice and cranberry fruits; the gas bag squeezing assembly is composed of a first gas bag squeezing machine 3 and a second gas bag squeezing machine 4, which can simultaneously process the squeezing work of multiple batches of cranberries, and simultaneously avoid the influence of problems such as initial selection failure, maintenance, etc. of the gas bag squeezing machine on production; the first gas bag squeezing machine 3 is provided with a first feeding port 9 at the top and a first solid collector 11 and a first juice collector box 17 at the bottom, cranberries enter from the first feeding port 9, are subjected to squeezing treatment by the first gas bag squeezing machine 3, and juice and cranberry fruits are obtained respectively, wherein the cranberry fruits fall from the solid discharge port at the bottom of the first gas bag squeezing machine 3, are collected in the first solid collector 11, and are then transferred collectively, the juice is collected in the first juice collector box 17, and is discharged collectively; the second gas bag squeezing machine 4 is provided with a second feeding port 10 at the top and a second solid collector 12 and a second juice collector box 18 at the bottom, cranberries enter from the second feeding port 10, are subjected to squeezing treatment by the second gas bag squeezing machine 4, and juice and cranberry fruits are obtained respectively, wherein the cranberry fruits fall from the solid discharge port at the bottom of the second gas bag squeezing machine 4, are collected in the second solid collector 12, and are then transferred collectively, the juice is collected in the second juice collector box 18, and is discharged collectively.
[0027] Preferably, the conveying system is composed of a lifting belt 1 and a feeding belt 2, the lifting belt 1 lifts cranberries to a height higher than the top of the gas bag squeezing machine, and then the cranberries fall in the middle of the feeding belt 2, and through the leftward or rightward movement of the feeding belt 2, the cranberries are respectively transported to the first gas bag squeezing machine 3 or the second gas bag squeezing machine 4 for squeezing and juice separation.
[0028] Further preferably, one end of the lifting belt 1 is located at the middle position of the belt at the top of the feeding belt 2, so that the lifted cranberries can fall in the middle of the feeding belt 2.
[0029] Further preferably, one end of the feeding belt 2 is provided with a first discharge port 7, and the other end is provided with a second discharge port 8, which respectively discharge the cranberries on the feeding belt 2, and limit the discharge direction to prevent the cranberries from deviating from the direction during the falling process and falling out of the gas bag squeezing machine, thereby causing waste.
[0030] Further preferably, the first discharge port 7 is located directly above the first feed port 9, and cranberries falling through the first discharge port 7 are transported into the first air bag press 3 through the first feed port 9; the second discharge port 8 is located directly above the second feed port 10, and cranberries falling through the second discharge port 8 are transported into the second air bag press 4 through the second feed port 10.
[0031] Preferably, the first air bag press 3 is provided with a first integrated control box 15 on one side, for controlling the opening and closing of the first air bag press 3, various process parameters during the pressing process, and the time of discharging; the second air bag press 4 is provided with a second integrated control box 16 on one side, for controlling the opening and closing of the second air bag press 4, various process parameters during the pressing process, and the time of discharging.
[0032] Preferably, the first air bag press 3 is provided with a first support box 5 outside, for fixing and supporting the first air bag press 3; the second air bag press 4 is provided with a second support box 6 outside, for fixing and supporting the second air bag press 4.
[0033] Preferably, the first juice collecting box 17 is provided with a first juice discharge valve 13 at the bottom, for centrally discharging the cranberry juice collected in the first juice collecting box 17 into the next process; the second juice collecting box 18 is provided with a second juice discharge valve 14 at the bottom, for centrally discharging the cranberry juice collected in the second juice collecting box 18 into the next process.
Claims
1. A cranberry juice separation system, characterized by: The transportation system is provided with an air bag squeezing assembly; the air bag squeezing assembly is composed of a first air bag squeezing machine (3) and a second air bag squeezing machine (4); the first air bag squeezing machine (3) is provided with a first feeding port (9) at the top and a first solid collector (11) and a first juice collecting box (17) at the bottom; the second air bag squeezing machine (4) is provided with a second feeding port (10) at the top and a second solid collector (12) and a second juice collecting box (18) at the bottom.
2. A cranberry juice separation system according to claim 1, wherein: The transportation system is composed of a lifting belt (1) and a feeding belt (2).
3. A cranberry juice separation system according to claim 2, wherein: One end of the lifting belt (1) is located at the top of the feeding belt (2).
4. A cranberry juice separation system as defined in claim 2, wherein: The feeding belt (2) is provided with a first discharge port (7) at one end and a second discharge port (8) at the other end.
5. A cranberry juice separation system according to claim 4, wherein: The first discharge port (7) is located directly above the first feeding port (9); the second discharge port (8) is located directly above the second feeding port (10).
6. The cranberry juice separation system of claim 1, wherein: The first air bag squeezing machine (3) is provided with a first integrated control box (15) on one side, and the second air bag squeezing machine (4) is provided with a second integrated control box (16) on one side.
7. The cranberry juice separation system of claim 1, wherein: The first air bag squeezing machine (3) is provided with a first supporting box body (5) outside; the second air bag squeezing machine (4) is provided with a second supporting box body (6) outside.
8. The cranberry juice separation system of claim 1, wherein: The first juice collecting box (17) is provided with a first juice discharge valve (13) at the bottom; the second juice collecting box (18) is provided with a second juice discharge valve (14) at the bottom.
Citation Information
Patent Citations
Novel wine air bag squeezer
CN107685462A
Preparation method of cranberry fruit juice
CN108157696A