Automobile lamp part die with replacement structure

By designing automotive lighting parts molds with replaceable structures and utilizing the precise positioning of detachable inserts and insert slots, the problem of mold waste in existing technologies has been solved, achieving efficient production and cost savings for both products.

CN223685894UActive Publication Date: 2025-12-19JIANGSU WENGUANG VEHICLE ACCESSORIES
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Patent Information

Application Number
CN202422938244.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-12-19
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In the production of automotive parts, especially automotive lighting, existing technology requires the design of two sets of molds for two products with similar shapes but different lines, resulting in high development costs and wasted resources.

Method used

Design a mold for automotive lighting parts with a replaceable structure. It adopts a detachable and replaceable insert and insert slot, and the production of two products can be achieved by replacing the insert. It uses an injection mold body made of P20 steel and replaceable inserts made of P13 steel, combined with the precise positioning of the positioning key and the insert slot.

Benefits of technology

It enables the production of two plastic parts using a single mold, reducing development costs, improving production efficiency and competitive advantage, and extending mold life through precise positioning and material selection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automobile lamp part mould with a replacement structure, which relates to the field of moulds and is characterized by comprising an injection mould main body, a replaceable insert is detachably connected onto the injection mould main body, and different products can be produced by replacing the replaceable insert. The injection mold has the effects that for two types of automobile lamps which are regular in shape and different in line type, one mold can be designed for the two types of plastic part injection molds, the purpose of producing two types of products is achieved by replacing the inserts, and one mold does not need to be independently developed for the parts of the automobile lamps; through the design scheme, the development cost can be greatly reduced, and the competitive advantages of suppliers can be improved while the customer product delivery requirement can be met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the mould field, more specifically, it relates to a car lamps and lanterns spare mould with replacement structure. BACKGROUND

[0002] In today's automotive industry, the update speed of car models becomes faster and faster. This means that the automotive parts products must be continuously innovated and improved to meet the various needs of new models. This rapid iteration has a significant impact on automotive parts suppliers, who need to invest a lot of money and effort in research and development. Because each change in the model may involve a series of complex work processes such as redesign, development and testing of parts, which requires a lot of resources.

[0003] Under normal circumstances, if you want to produce different parts, you often need to develop a mold for each part, which will undoubtedly increase development costs, including mold design, manufacturing costs and subsequent maintenance costs, etc. However, in automotive parts, for example, car lamps, there is a situation where the plastic parts corresponding to two car lamps with relatively regular shapes and only certain differences in line type are produced using different molds. Because the difference is small, most parts remain the same, so using different molds to produce them is more wasteful.

[0004] Therefore, in order to solve the above technical problems, the present application provides a car lamps and lanterns spare mould with replacement structure. CONTENT OF THE UTILITY MODEL

[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a car lamps and lanterns spare mould with replacement structure.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a car lamps and lanterns spare mould with replacement structure, comprising an injection mold main body, the injection mold main body is detachably connected with a replaceable insert, and different products are produced by replacing the replaceable insert.

[0007] Preferably, the replaceable insert includes insert A and insert B, and the production of product A and product B is realized by replacing the two inserts A and B.

[0008] Preferably, the injection mold main body is provided with an insert slot for inserting the replaceable insert, and the replaceable insert is positioned.

[0009] Preferably, the replaceable insert is detachably connected with the injection mold main body through bolts. It is convenient to use.

[0010] Preferably, the injection mold body adopts P20 steel material, and the replaceable insert adopts P13 steel material.

[0011] Preferably, the insert groove is fixedly connected with a positioning key inside, and the bottom of the injection mold body is provided with a positioning groove matched with the positioning key.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. For two types of automobile lamps with relatively regular shapes and linear differences, one set of mold can be designed for the two types of plastic parts injection mold, and the insert is replaced to realize the purpose of producing two types of products, and a set of mold is not needed for the parts alone.

[0014] 2. The mutual cooperation of the positioning key and the insert groove can provide more accurate positioning, and the existence of the positioning key shares part of the force borne between the quick-release insert and the insert groove, so that the load borne by the bolt 6 and other fastening modes is relatively reduced.

[0015] 3. The injection mold body adopts P20 steel material to ensure that it has sufficient strength and rigidity to bear high pressure and high temperature in the injection molding process, and the replaceable insert adopts P13 steel material, which has good thermal conductivity, wear resistance and corrosion resistance, and can bear the erosion and pressure of high-temperature plastic melt in the injection molding process. BRIEF DESCRIPTION OF DRAWINGS

[0016] The drawings described herein are used to provide further understanding of the utility model and constitute a part of the present application. The schematic embodiments of the utility model and the description thereof are used to explain the utility model and do not constitute an improper limitation on the utility model. In the drawings:

[0017] Figure 1 It is a cross-sectional structure schematic view when the utility model produces product A;

[0018] Figure 2 It is a top view structure schematic view when the utility model produces product A;

[0019] Figure 3 It is a product A and injection mold body length comparison chart in the utility model;

[0020] Figure 4 It is the cross section structure schematic view when the utility model production product B;

[0021] Figure 5 It is the overhead structure schematic view when the utility model production product B;

[0022] Figure 6 It is product B and injection mold main body length contrastive view in the utility model.

[0023] In the drawing: 1, injection mold main body;2, replaceable insert;201, insert A;202, insert B;3, product A;4, product B;5, insert slot;6, bolt. DETAILED DESCRIPTION

[0024] As Figures 1-6 shown, the utility model provides a kind of automobile lamp parts mould with replacement structure, including injection mold main body 1, injection mold main body 1 detachably connected with replaceable insert 2, the production of different products is realized by replacing replaceable insert 2, replaceable insert 2 includes insert A 201 and insert B 202, the production of product A 3 and product B 4 is realized by replacing two inserts A 201 and insert B 202.

[0025] Here expounds the key advantage that the structure of the utility model possesses, that is, using the form of injection mold insert replacement, only a pair of mould can realize the production of two different products.

[0026] Specifically including following content:

[0027] First, injection mold main body 1, it is the basic framework of entire mould structure, provides a stable platform and basic space structure for the installation of subsequent parts and injection molding production process.

[0028] Second, insert A 201 and insert B 202, these two inserts are the key components to realize the production of different products, they can be replaced in mold body.

[0029] Finally, product A 3 and product B 4, this is the two different products that are finally produced by mould. By respectively replacing insert A 201 and insert B 202 and installing in injection mold main body 1, product A 3 and product B 4 can be respectively produced (the difference between the two products is noted in the drawing, that is, product A 3 is 25mm longer than product B 4).

[0030] In conclusion, the utility model discloses a pair of plastic parts injection moulds can be designed for two kinds of automobile lamps with regular shape and linear difference, and the purpose of producing two kinds of products can be realized by replacing the insert block, and a pair of moulds does not need to be developed for the parts.

[0031] The replaceable insert block 2 is preferably detachably connected to the injection mould body 1 through bolts 6, and the bolt connection is a relatively common and relatively simple operation mode, which can be easily mastered by ordinary operators and is convenient for replacing or installing the replaceable insert block 2 in the production site.

[0032] Further, the injection mould body 1 is provided with an insert block groove 5 for inserting the replaceable insert block 2, and the quality of each product needs to be as consistent as possible during batch production of injection moulded products. The insert block groove 5 provides a precise positioning reference for the replaceable insert block 2, so that the replaceable insert block 2 can return to the same accurate position after each replacement, realizing high-precision repeated positioning. Moreover, the insert block groove 5 is fixedly connected with a positioning key, and the bottom of the injection mould body 1 is provided with a positioning groove matched with the positioning key. When the replaceable insert block 2 is inserted into the insert block groove 5, the positioning groove at the bottom of the replaceable insert block 2 is inserted into the positioning key, and the positioning key and the insert block groove 5 are matched to provide more precise positioning. Moreover, the positioning key shares part of the force between the quick-release insert block and the insert block groove 5, so that the load borne by the bolts 6 and other fastening modes is relatively reduced. In this way, the bolts 6 can be effectively prevented from loosening due to excessive stress during long-term use, and the deformation risk of the quick-release insert block and the insert block groove 5 due to uneven stress is also reduced, prolonging the service life of the injection mould body 1 and the replaceable insert block 2.

[0033] Meanwhile, the injection mould body 1 is made of P20 steel material (with high strength and high rigidity), to ensure that it has sufficient strength and rigidity to withstand high pressure and high temperature during injection moulding. The replaceable insert block 2 is made of P13 steel material, which has good thermal conductivity, wear resistance and corrosion resistance, and can withstand the erosion and pressure of high-temperature plastic melt during injection moulding.

[0034] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in any form; any person skilled in the art can smoothly implement the present application according to the drawings shown in the specification and the above description; however, any person skilled in the art can make slight changes, modifications and equivalent changes of the present application within the scope of the technical scheme of the present application, and the equivalent embodiments of the present application are still within the protection scope of the technical scheme of the present application.

Claims

1. A mold for a part of an automotive lamp with a replacement structure, comprising an injection mold body (1), characterized in that: The replaceable insert (2) is detachably connected to the injection mold body (1), and different products are produced by replacing the replaceable insert (2); The replaceable insert (2) includes an insert A (201) and an insert B (202), and production of a product A (3) and a product B (4) is realized by replacing the two inserts A (201) and B (202). The injection mold body (1) is provided with an insert groove (5) for inserting the replaceable insert (2).

2. The mold for the automobile lamp part with the replacement structure according to claim 1, characterized in that: The replaceable insert (2) is detachably connected to the injection mold body (1) through bolts (6).

3. The automotive lamp part mold with replacement structure according to claim 1, characterized in that: The injection mold body (1) is made of P20 steel material, and the replaceable insert (2) is made of P13 steel material.

4. The automotive lamp part mold with replacement structure according to claim 1, characterized in that: The insert groove (5) is fixedly connected with a positioning key, and the bottom of the injection mold body (1) is provided with a positioning groove matched with the positioning key.