Full-automatic shoebox forming machine
By designing a fully automatic shoebox forming machine, the collaborative work of components such as positioning cylinders, push plates, forming cylinders, and pressure plates, combined with automated material transfer and nozzle fixing, solves the problems of low efficiency and poor accuracy of existing shoebox forming machines that rely on manual operation, and achieves a highly efficient and precise shoebox forming process.
Patent Information
- Application Number
- CN202520158317.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Existing shoebox forming machines rely heavily on manual operation, resulting in low production efficiency, poor dimensional accuracy and quality consistency, poor equipment versatility, and a tendency to deviate and jam during transmission, affecting production continuity and quality.
The system employs a combination of positioning cylinders, push plates, forming cylinders, and pressure plates, along with automated material handling and nozzle fixing, to ensure precise positioning and stability of the shoe box at each processing stage. A power transmission system consisting of output wheels, driven wheels, transmission belts, and slide rails enables precise material delivery and forming.
It achieves efficient, precise and stable automated molding of shoe boxes, reduces manual intervention, improves production efficiency, and ensures the consistency of molding quality and the versatility of equipment.
Smart Images
Figure CN223686090U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to shoe box production forming technical field more specifically, relate to a full -automatic shoe box forming machine. BACKGROUND
[0002] In the production process of footwear products, the making and supplying of shoe boxes are indispensable important links. Shoe boxes are packaging containers specially used for containing shoes and are usually made of materials such as paperboard, paper or plastic. Their main functions include: avoiding the influence of factors such as collision, scratching, dust pollution and moisture on shoes during transportation and storage, maintaining the appearance and quality of shoes. When storing, shoes can be neatly stored in shoe boxes, which can save space, make shoe cabinets or storage spaces more regular and orderly, and facilitate searching and taking. The design of shoe boxes often incorporates brand elements such as brand logos, distinctive patterns and colors, which play a role in promoting brands and showing product images, leaving a deep impression on consumers and helping to increase product added value. In the retail sector, attractive and practical shoe boxes facilitate the display of shoes, attract the attention of consumers and provide convenience for sales.
[0003] However, the existing shoe box forming machine has the following problems when in use:
[0004] Traditional shoe box production methods rely heavily on manual operations. From the initial paperboard cutting and folding to the final assembly and forming, each step needs to be completed by hand. This production mode not only consumes a large amount of labor cost, but also has extremely low production efficiency. Due to the variability of manual operation, it is difficult to ensure the size accuracy and quality consistency of each shoe box, resulting in a high rate of defective products. When using a shoe box forming machine to produce shoe boxes, the paperboard is prone to deviation and jam during transportation, which seriously affects the continuity of production. In the forming process, the structure of the forming die and the air cylinder is complex and the operation is cumbersome, which cannot flexibly adapt to the production of shoe boxes of different specifications, making the versatility of the equipment poor, which further affects the forming quality of the shoe boxes.
[0005] The utility model can play the role of ensuring the accurate positioning of shoe boxes in each processing link through the cooperative work of the positioning air cylinder, the push plate, the forming air cylinder and the pressing plate, making the quality of the formed shoe boxes stable, greatly reducing manual intervention, improving the production efficiency of shoe boxes, meeting the demand of large-scale production, effectively adsorbing and fixing the materials through the suction nozzle, preventing displacement during transportation and processing, and ensuring the accuracy and stability of processing. UTILITY MODEL CONTENTS
[0006] The utility model aims to solve the technical problems raised in the above background technology and provides a full -automatic shoe box forming machine.
[0007] In order to achieve the above object, the utility model provides the following technical scheme: A full -automatic shoe box forming machine, include: work table, the work table upper end both sides are fixedly installed with fixed frame, the work table inside bottom both sides are fixedly installed with material transmission frame, the work table upper end both sides are all set with moving groove, moving groove all set in fixed frame bottom, the fixed frame front side is fixedly installed with support frame, the support frame middle part is fixedly installed with forming cylinder, the forming cylinder output is fixedly installed with pressing plate, the material transmission frame upper end both sides are fixedly installed with slide rail, the slide rail is connected with moving plate on the sliding, the moving plate upper end is provided with the material discharging plate, the material discharging plate upper end is fixedly installed with a plurality of suction nozzles.
[0008] Further preferred scheme: The work table upper end is fixedly installed with the controller, the controller is arranged between the fixed frame, the moving groove both sides are fixedly installed with fixed block, the fixed block upper end is fixedly installed with the location cylinder, the location cylinder output is fixedly installed with the push plate.
[0009] Further preferred scheme: The fixed frame upper end rear side is fixedly installed around with a plurality of limit strips, the limit strip is located above the moving groove, the limit strip bottom is fixedly installed with the blanking cylinder.
[0010] Further preferred scheme: The material transmission frame bottom one side is fixedly installed with motor, the motor output is fixedly installed with the output wheel, the material transmission frame bottom other side is rotatably installed with the driven wheel, the output wheel and driven wheel are installed with transmission belt between.
[0011] Further preferred scheme: The slide rail between is set with the transport groove, the moving plate bottom is fixedly installed with the moving block, the transmission belt is fixedly connected with the moving block, the moving block and transport groove are slidably connected.
[0012] Further preferred scheme: The moving plate upper end is fixedly installed with a plurality of location rods, the material discharging plate is fixedly installed on the location rod upper end. Beneficial effect
[0013] 1. By setting the positioning cylinder, push plate, forming cylinder and pressure plate, when the material is accurately conveyed to a specific location by the material conveying frame, the positioning cylinder at the upper end of the fixing block is started, the output end of the positioning cylinder pushes the push plate, the push plate quickly acts on the left and right sides of the shoe box material, then the forming cylinder starts to work, the output end of the pressure plate is connected to the forming cylinder, and the pressure plate is driven by the forming cylinder to press downward with accurate force and speed, when the pressure plate is pressed downward, the middle of the shoe box material is pressed downward, the two ends of the shoe box are erected upward, then the pressure plate is recycled, the push plate bends a part of the upper end of the material inward, then the pressure plate falls again to press the cover, through the close cooperation of the forming cylinder and the pressure plate, the shoe box material is gradually processed into the preliminary shape of the shoe box, the key step of the whole shoe box forming is completed, and the efficient, accurate and stable shoe box forming process is ensured;
[0014] 2. By setting the output wheel, driven wheel, transmission belt, slide rail, moving plate and moving block, the motor at the bottom of the material conveying frame drives the output wheel to rotate, the output wheel drives the driven wheel through the transmission belt to realize stable power transmission, the moving block at the bottom of the moving plate is fixedly connected with the transmission belt and slides in the transportation groove between the slide rails, when the transmission belt operates, the moving block moves, thereby driving the moving plate to move smoothly along the slide rails, this system accurately conveys the shoe box material placed on the moving plate to the designated position, providing reliable material supply guarantee for the subsequent shoe box forming process, and the close cooperation of the components ensures the coherence and efficiency of the whole production process;
[0015] 3. By setting the suction nozzle, when the shoe box material is placed on the material discharge plate above the moving plate by the discharging cylinder, the suction nozzles fixedly installed at the upper end of the material discharge plate quickly act, the suction nozzles tightly attract the shoe box material by generating suction force, effectively preventing the shoe box material from moving randomly in the subsequent transmission and processing process, in the process that the material is accurately sent to the designated position by the conveying system composed of the output wheel, driven wheel, transmission belt, slide rail, moving plate and moving block, the suction nozzle always maintains stable adsorption on the material, ensuring the position accuracy of the material in the transportation process, and providing a crucial stable foundation for the subsequent positioning cylinder, push plate, forming cylinder and pressure plate and other components to accurately position and form the material;
[0016] 4. In summary, the full-automatic shoe box forming machine is provided with a positioning cylinder, a push plate, a forming cylinder, a pressing plate, an output wheel, a driven wheel, a transmission belt, a sliding rail, a moving plate, a moving block and a suction nozzle, etc., the output wheel, the driven wheel and the transmission belt form a power transmission system, the moving block at the bottom of the moving plate is driven to make the moving plate stably convey materials along the sliding rail, the suction nozzle on the discharging plate is quickly adsorbed and fixed after the materials are placed, the stability of the materials during transportation is ensured, when the materials reach the specified position, the pressing plate and the push plate are driven by the forming cylinder in cooperation with the positioning cylinder to perform operations such as pressing, bending and capping on the materials, the precise positioning and preliminary bending of the materials are completed, and the materials are gradually processed into the preliminary shape of the shoe box, so that the efficiency, stability and precision of the whole shoe box forming process are ensured. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 It is a whole structure schematic diagram of the utility model.
[0018] Fig. 2 It is a pressing frame structure schematic diagram of the utility model.
[0019] Fig. 3 It is a material conveying frame structure schematic diagram of the utility model.
[0020] Figs. 1-3 Middle: 1, workbench; 101, controller; 102, moving groove; 103, fixed block; 104, positioning cylinder; 105, push plate; 2, fixed frame; 201, limiting strip; 202, support frame; 203, forming cylinder; 204, pressing plate; 3, material conveying frame; 301, motor; 302, output wheel; 303, driven wheel; 304, transmission belt; 305, sliding rail; 306, moving plate; 307, moving block; 308, positioning rod; 309, discharging plate; 310, suction nozzle. DETAILED DESCRIPTION
[0021] The utility model embodiments are described below with reference to the accompanying drawings. Figs. 1-3 The technical solutions in the utility model embodiments are clearly and completely described.
[0022] Please refer to Figs. 1-3The utility model discloses an automatic shoe box forming machine, including: work table 1, the both sides of work table 1 upper end are fixedly installed with fixed frame 2, the both sides of work table 1 inside bottom are fixedly installed with transmission material frame 3, the both sides of work table 1 upper end are all set up with moving groove 102, moving groove 102 all are set up in fixed frame 2 bottom, the front side of fixed frame 2 is fixedly installed with support frame 202, the middle part of support frame 202 is fixedly installed with forming cylinder 203, the output of forming cylinder 203 is fixedly installed with pressing plate 204, the both sides of transmission material frame 3 upper end are fixedly installed with slide rail 305, the slide rail 305 is slidably connected with moving plate 306, and the upper end of moving plate 306 is provided with discharge plate 309, a plurality of suction nozzles 310 are fixedly installed on the upper end of discharge plate 309, the upper end of work table 1 is fixedly installed with controller 101, and controller 101 is set up between fixed frame 2, the both sides of moving groove 102 are fixedly installed with fixed block 103, and the upper end of fixed block 103 is fixedly installed with positioning cylinder 104, the output of positioning cylinder 104 is fixedly installed with push plate 105, a plurality of limit strips 201 are fixedly installed around the upper end of fixed frame 2, and limit strip 201 is located above moving groove 102, and the bottom of limit strip 201 is fixedly installed with blanking cylinder, a plurality of positioning rods 308 are fixedly installed on the upper end of moving plate 306, and discharge plate 309 is fixedly installed on the upper end of positioning rod 308, first, the raw material (such as paperboard etc.) of making shoe box is placed between limit strip 201, makes it be restricted by limit strip 201, always keeps neat, the bottom of limit strip 201 is provided with blanking cylinder, can control shoe box material blanking, then shoe box material falls in succession above discharge plate 309, and a plurality of suction nozzles 310 fixedly installed on the upper end of discharge plate 309 can attract shoe box material, then it is assisted and fixed, prevents it from moving at will, guarantees that material position is relatively accurate when subsequent processing, when suction nozzle 310 attracts shoe box material, moving plate 306 starts to slide forward through the slide rail 305 on transmission material frame 3, and moving plate 306 moves along slide rail 305 and moving groove 102 towards the working area above work table 1, drives discharge plate 309 and the material on it to move together, when moving plate 306 moves to certain position, that is, between positioning cylinder 104, forming cylinder 203 starts to work to drive pressing plate 204 to press down, when shoe box material middle part presses down, shoe box material moves downward, and the both sides are restricted by push plate 105 and stand up, then the positioning cylinder 104 on the upper end of fixed block 103 starts to work, and the output of positioning cylinder 104 drives push plate 105, and push plate 105 pushes the both sides of shoe box material and bends the upper end of it inward and assists positioning, then loosens rapidly to the outside, when forming cylinder 104 drives pressing plate 204 to recover and falls rapidly, further presses the both sides of the bending and makes it gradually form the preliminary shape of shoe box, in the whole process,The controller 101 fixedly installed at the upper end of the workbench 1 between the fixed frame 2 can control the components to accurately perform corresponding actions in sequence according to preset program logic, ensure that each link of the fully-automatic shoe box forming is closely connected and smoothly completed, and finally realize efficient and accurate forming of the shoe box.
[0023] In the embodiment of the utility model, motor 301 is fixedly installed on one side of the bottom of the material conveying frame 3, output wheel 302 is fixedly installed on the output end of motor 301, driven wheel 303 is rotatably installed on the other side of the bottom of the material conveying frame 3, transmission belt 304 is installed between output wheel 302 and driven wheel 303, conveying groove is arranged between slide rails 305, moving block 307 is fixedly installed on the bottom of moving plate 306, transmission belt 304 is fixedly connected with moving block 307, moving block 307 is slidably connected with the conveying groove, motor 301 fixedly installed on one side of the bottom of the material conveying frame 3 is the power source of the whole material conveying system, when motor 301 starts, output wheel 302 fixedly installed on the output end of motor 301 starts to rotate, because transmission belt 304 is installed between output wheel 302 and driven wheel 303, under the action of friction and the like, output wheel 302 drives driven wheel 303 to rotate synchronously through transmission belt 304, so that the effective transmission of power at the bottom of the material conveying frame 3 is realized, moving block 307 fixedly installed on the bottom of moving plate 306 is slidably connected with the conveying groove, which ensures that moving plate 306 can stably slide along the predetermined direction during movement, meanwhile, transmission belt 304 is fixedly connected with moving block 307, in this way, when transmission belt 304 rotates circularly under the driving of output wheel 302 and driven wheel 303, moving block 307 connected with transmission belt 304 will slide along the conveying groove, because moving block 307 is fixedly installed on the bottom of moving plate 306, the sliding of moving block 307 will directly drive moving plate 306 to move along slide rails 305, by controlling the forward and reverse rotation and the rotating speed of motor 301, the moving direction, speed and displacement of moving plate 306 can be accurately controlled, so that the materials placed on material placing plate 309 on the upper end of moving plate 306 can be accurately transported to the corresponding processing position above workbench 1 according to requirements, and the material conveying preparation work for the subsequent shoe box forming process is completed.
[0024] Working principle: first, the raw materials for making shoe box (such as paperboard, etc.) is placed in the fixed frame 2 upper end rear side between the limiting strip 201, the limiting effect of limiting strip 201, ensure that the raw materials keep neat arrangement, start limiting strip 201 bottom of the blanking cylinder, control shoe box material falls on the feeding plate 309 above, the suction nozzle 310 on the upper end of the feeding plate 309 immediately start, attract and auxiliary fixed shoe box material, prevent its in subsequent operation with the random movement, ensure the material position accurate, for subsequent processing provides stable foundation, start transmission frame 3 bottom side of the motor 301, the output end of the motor 301 output wheel 302 begins to rotate, through the transmission belt 304 drive driven wheel 303 synchronous rotation, realize power transmission in the transmission frame 3 bottom, transmission belt 304 drive and fixed connection with the moving block 307 along the transport groove sliding, since the moving block 307 is fixed in the moving plate 306 bottom, moving plate 306 along the slide rail 305 and the moving groove 102 to the workbench 1 above the work area moves, feeding plate 309 and the material on it is transported, by controlling the motor 301 forward and reverse rotation, speed and other parameters, accurate adjustment of the moving direction, speed and displacement of the moving plate 306, ensure that the material accurately reaches the target processing position, when the moving plate 306 moves to the specific position between the positioning cylinder 104, forming cylinder 203 begins to work, drive the pressure plate 204 downward, the middle of the shoe box material is pressed down, while the two sides are restricted by the push plate 105 and stand up, then the forming cylinder 203 drive pressure plate 204 recovery, the positioning cylinder 104 on the upper end of the fixed block 103 start, the output end of the positioning cylinder 104 push plate 105, push plate 105 on the left and right sides of the shoe box material face push, the upper end of its part inward bending and auxiliary positioning, then quickly loose to the outside, then the forming cylinder 203 drive pressure plate 204 again falling, further pressing the two sides of the folded side, make the shoe box material gradually forming.
Claims
1. A fully automatic shoebox forming machine comprising: The workbench (1), the workbench (1) upper end left and right sides are fixedly installed with fixed frame (2), the workbench (1) inside bottom left and right sides are fixedly installed with transmission frame (3), it is characterized by: the workbench (1) upper end left and right sides are all set with moving groove (102), the moving groove (102) are all set in fixed frame (2) bottom, the fixed frame (2) front side is fixedly installed with support frame (202), the support frame (202) middle part is fixedly installed with forming cylinder (203), the forming cylinder (203) output end is fixedly installed with pressing plate (204), the transmission frame (3) upper end left and right sides are fixedly installed with slide rail (305), the slide rail (305) is slidably connected with moving plate (306), the moving plate (306) upper end is provided with discharging plate (309), the discharging plate (309) upper end is fixedly installed with a plurality of suction nozzles (310).
2. The fully automatic shoebox forming machine according to claim 1, characterized in that: The workbench (1) upper end is fixedly installed with controller (101), the controller (101) is set between fixed frame (2), the moving groove (102) left and right sides are fixedly installed with fixed block (103), the fixed block (103) upper end is fixedly installed with positioning cylinder (104), the positioning cylinder (104) output end is fixedly installed with push plate (105).
3. The fully automatic shoebox forming machine according to claim 1, characterized in that: The fixed frame (2) upper end rear side is fixedly installed around a plurality of limit strips (201), the limit strip (201) is located above the moving groove (102), the limit strip (201) bottom is fixedly installed with blanking cylinder.
4. The full-automatic shoe box forming machine according to claim 1, characterized in that: The transmission frame (3) bottom one side is fixedly installed with motor (301), the motor (301) output end is fixedly installed with output wheel (302), the transmission frame (3) bottom other side is rotatably installed with driven wheel (303), the output wheel (302) and driven wheel (303) are installed with transmission belt (304) between.
5. A fully automatic shoebox forming machine according to claim 4, characterized in that: The slide rail (305) is set with transport groove between, the moving plate (306) bottom is fixedly installed with moving block (307), the transmission belt (304) is fixedly connected with moving block (307), the moving block (307) is slidably connected with transport groove.
6. A fully automatic shoebox forming machine according to claim 5, characterized in that: The moving plate (306) upper end is fixedly installed with a plurality of positioning rods (308), the discharging plate (309) is fixedly installed on the positioning rod (308) upper end.