Integrated SBR (Sequencing Batch Reactor) for wastewater treatment
By designing optimized stirring blades and a stirring system, combined with an optimized layout of the filter funnel and sedimentation zone, the problems of uneven mixing and low sedimentation efficiency in traditional equipment have been solved, achieving efficient and high-quality effluent from wastewater treatment.
Patent Information
- Application Number
- CN202422920467.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Traditional wastewater treatment equipment suffers from uneven mixing during the stirring and mixing process, low sedimentation efficiency during filtration and separation, and improper sludge treatment, which affects the treatment effect and effluent quality.
An integrated SBR reactor was designed, which includes a filter tank, filter bars, a mixing tank, agitator and aeration pipe. By optimizing the agitator blades and agitation system, combined with the optimized layout of the filter funnel and sedimentation zone, uniform mixing and efficient sedimentation are achieved.
It improves the mixing uniformity and sedimentation efficiency during the stirring process, ensures the quality of the effluent, and reduces secondary pollution to the environment.
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Figure CN223688193U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to wastewater treatment field, concretely relates to a kind of integrated SBR reactor for wastewater treatment. BACKGROUND
[0002] In the environmental protection field, wastewater treatment is a crucial link, which is of great significance to protect water resources and maintain ecological balance. Traditional wastewater treatment methods often involve multiple treatment units, such as conditioning tanks, reaction tanks, sedimentation tanks, and filtration tanks. These units usually need to be built separately and connected by pipelines, which not only occupies a large area, but also has complex operation and maintenance and high cost.
[0003] In recent years, with the continuous progress of wastewater treatment technology, integrated wastewater treatment equipment has gradually attracted attention. This type of equipment integrates multiple treatment units into one, optimizes design and efficient process, and realizes the compactness, efficiency and automation of wastewater treatment. However, traditional integrated wastewater treatment equipment often has the problem of uneven mixing effect during stirring and mixing. This is mainly due to the unreasonable design of stirring blades or stirring method, which leads to insufficient contact and mixing of materials during stirring, thereby affecting the subsequent treatment effect.
[0004] In the filtration and separation link, traditional equipment also faces the challenge of limited sedimentation efficiency. Due to the unreasonable design of filtration structure or improper operation, the sediment cannot be effectively separated, thereby affecting the effluent water quality. At the same time, the sludge and residual wastewater generated during filtration also need to be effectively treated to avoid secondary pollution to the environment.
[0005] In the prior art, traditional wastewater treatment equipment often encounters the problem of uneven mixing during stirring and mixing, and is limited by sedimentation efficiency and improper sludge treatment during filtration and separation, which affects the treatment effect and effluent water quality. Therefore, how to overcome the above technical problems and defects becomes a key problem to be solved. INVENTION CONTENTS
[0006] The purpose of the present invention is to overcome the defects of traditional wastewater treatment equipment in the background art, such as uneven mixing during stirring and mixing, and limited by sedimentation efficiency and improper sludge treatment during filtration and separation, which affects the treatment effect and effluent water quality, so as to realize a kind of integrated SBR reactor for wastewater treatment.
[0007] To achieve the above invention purpose, the technical scheme of the utility model is: an integrated SBR reactor for wastewater treatment, comprising a filter tank;
[0008] Filter strips are fixed along a circle of the inner top wall of the filter tank, designed as L-shaped, with tooth grooves evenly distributed on the top for guiding water flow and preliminary filtration;
[0009] Fusion tank, connected to one side of the filter tank, through the electromagnetic valve control water in and out, for sewage and drug water mixing;
[0010] Stirring piece, provided in the fusion tank;
[0011] Filter funnel, provided in the filter tank inner bottom wall, for collecting and discharging sediment.
[0012] In the above-mentioned integrated SBR reactor for wastewater treatment, the filter tank is provided with a water outlet at the top for discharging treated clean water.
[0013] In the above-mentioned integrated SBR reactor for wastewater treatment, it also includes a sewage discharge port, which is provided in the inner bottom wall of the filter tank and is in communication with the bottom of the filter funnel, for discharging sludge and residual wastewater.
[0014] In the above-mentioned integrated SBR reactor for wastewater treatment, it also includes an aeration pipe installed in the filter tank for aeration treatment of wastewater.
[0015] In the above-mentioned integrated SBR reactor for wastewater treatment, the stirring piece includes a drive motor and a limiting ring, both of which are fixed to one side of the fusion tank through a connecting plate, and the output shaft of the drive motor is connected to a transmission shaft.
[0016] Transmission shaft, the bottom is provided with a limiting sleeve ring, one side of the limiting sleeve ring is fixed with a bearing.
[0017] In the above-mentioned integrated SBR reactor for wastewater treatment, it also includes a rotating shaft, the top of which is fixed with a transmission gear, which rotates in cooperation with the tooth slot opened in the inner side of the limiting ring;
[0018] The outer surface of the rotating shaft is fixed with the inner ring of the bearing;
[0019] The limiting ring is sleeved on the transmission shaft, cooperates with the limiting sleeve ring and the transmission gear, and ensures the stable rotation of the rotating shaft.
[0020] In the above-mentioned integrated SBR reactor for wastewater treatment, the bottom of the rotating shaft is fixed with a stirring blade;
[0021] The stirring blade is provided with a through hole on the upper surface, which can improve the stirring efficiency and reduce the rotation resistance.
[0022] Compared with the prior art, the integrated SBR reactor for wastewater treatment has at least the following beneficial effects:
[0023] The integrated SBR reactor for wastewater treatment effectively reduces the shear force generated during the stirring process and reduces the excessive damage to the wastewater materials.
[0024] The design of the rotating shaft rotating along the transmission shaft enables the stirring blade to obtain greater torque during rotation, thereby generating stronger stirring force.
[0025] The optimized filtering structure and sedimentation mechanism can more effectively separate the sediments in the wastewater and improve the water quality. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0027] Figure 2 is a schematic diagram of the filter tank of the present utility model;
[0028] Figure 3 is a schematic diagram of the stirring part of the present utility model;
[0029] Figure 4 is a schematic diagram of the rotating shaft of the present utility model.
[0030] In the figure: 1, filter tank; 2, water outlet; 3, sewage outlet; 4, aeration pipe; 5, filter strip; 6, fusion box; 7, stirring part; 701, driving motor; 702, stirring blade; 703, through hole; 704, limiting ring; 705, connecting plate; 706, transmission shaft; 707, transmission gear; 708, bearing; 709, rotating shaft; 7010, limiting sleeve ring; 8, filter funnel. DETAILED DESCRIPTION
[0031] The integrated SBR reactor for wastewater treatment of the present utility model will be described in more detail below in conjunction with the accompanying drawings and through specific embodiments.
[0032] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0033] This embodiment discloses an integrated SBR reactor for wastewater treatment, which has the advantages of integrating mixing, filtration, sedimentation, and aeration into one unit, aiming to improve the overall efficiency of wastewater treatment and the quality of effluent. (Refer to...) Figure 1 , Figure 2 The system mainly includes a filter tank 1, filter bars 5, fixed around the inner top wall of the filter tank 1 in an L-shape with evenly distributed grooves on the top for guiding water flow and initial filtration, a mixing tank 6 connected to one side of the filter tank 1 and controlled by a solenoid valve for mixing wastewater and chemicals, and an outlet 2 at the top of the filter tank 1 for discharging treated clean water. It also includes a drain outlet 3 located on the inner bottom wall of the filter tank 1 and connected to the bottom of a filter funnel 8 for discharging sludge and residual wastewater, an aeration pipe 4 installed inside the filter tank 1 for aeration of the wastewater, and a filter funnel 8 located on the inner bottom wall of the filter tank 1 for collecting and discharging sediment.
[0034] The filter strips 5 are arranged in a ring along the inner top wall of the filter tank 1. Their unique L-shaped design and the evenly distributed grooves on the top work together to effectively guide the water flow to be evenly distributed and initially filter out larger particulate impurities, laying a good foundation for subsequent treatment.
[0035] The mixing tank 6, a crucial step in mixing wastewater and chemicals, uses a solenoid valve to precisely control the water flow, ensuring thorough mixing of the wastewater and appropriate amounts of chemicals within the tank, thus accelerating the decomposition and transformation of pollutants. The mixed wastewater then re-enters the filter tank 1 for further filtration by the filter strips 5.
[0036] The outlet 2 at the top of the filter tank 1 is located in an area where the water flow is relatively clear, ensuring that the discharged water meets high standards. The drain outlet 3, located on the inner bottom wall, is closely connected to the filter funnel 8. The filter funnel 8, through its shape design, effectively collects and concentrates the sediment, and finally discharges the sludge and residual wastewater from the system through the drain outlet 3, avoiding secondary pollution to the environment.
[0037] In addition, during the aeration process of aeration pipe 4, oxygen is evenly released into the sewage through the aeration pipe, which increases the dissolved oxygen content in the sewage, promotes the growth and metabolic activities of microorganisms, and thus accelerates the degradation of organic matter and the sedimentation of suspended solids.
[0038] The fusion tank is provided with a stirring part, including a transmission shaft and a rotating shaft driven by a driving motor, and stirring blades fixed on the rotating shaft, and stable and efficient stirring is realized through the cooperation of the gear and the limiting ring. Figure 1 、 Figures 3-4 The stirring part 7 is arranged inside the fusion tank 6. The stirring part 7 includes a driving motor 701 and a limiting ring 704, both of which are fixed to one side of the fusion tank 6 through a connecting plate 705, and the output shaft of the driving motor 701 is connected to a transmission shaft 706. The transmission shaft 706 is provided with a limiting sleeve ring 7010 at the bottom, and the limiting sleeve ring 7010 is fixed with a bearing 708 on one side. The rotating shaft 709 is fixed with a transmission gear 707 at the top, which rotates in cooperation with the tooth groove opened on the inner side of the limiting ring 704. The outer surface of the rotating shaft 709 is fixed with the inner ring of the bearing 708. The limiting ring 704 is sleeved on the transmission shaft 706, cooperates with the limiting sleeve ring 7010 and the transmission gear 707, and ensures the stable rotation of the rotating shaft 709. The bottom of the rotating shaft 709 is fixed with stirring blades 702. The stirring blades 702 are provided with through holes 703 for improving stirring efficiency and reducing rotation resistance.
[0039] The driving motor 701 serves as a power source and is stably installed on one side of the fusion tank 6 through the connecting plate 705. The output shaft of the driving motor 701 is directly connected to the transmission shaft 706, realizing efficient transmission of power. The specially designed limiting sleeve ring 7010 at the bottom of the transmission shaft 706 not only enhances the structural strength, but also serves as a guide and limiting device for the rotation of the rotating shaft 709.
[0040] The top of the rotating shaft 709 is fixed with the transmission gear 707, which closely cooperates with the tooth groove opened on the inner side of the limiting ring 704, ensuring the stability and accuracy of the rotating shaft during transmission. At the same time, the outer surface of the rotating shaft 709 is closely fixed with the inner ring of the bearing 708, further improving the smoothness and durability of the rotation. The limiting ring 704 is sleeved on the outside of the transmission shaft 706, and cooperates with the limiting sleeve ring 7010 and the transmission gear 707 to form a stable rotating support system, effectively preventing shaking and deviation during rotation.
[0041] The stirring blades 702, as the execution component of the stirring part, are fixed to the bottom of the rotating shaft 709 and are designed with through holes 703. These through holes not only help to reduce the rotation resistance during stirring, but also can form a small vortex effect during stirring, further improving the uniformity of the mixed liquid and the stirring efficiency.
[0042] The design of the rotating shaft 709 rotating along the transmission shaft 706 enables the stirring blades 702 to obtain greater torque during rotation, thereby generating stronger stirring force. This powerful stirring force can ensure that the sewage is fully dispersed and mixed with the medicine water during stirring.
[0043] The working principle of the integrated SBR reactor for wastewater treatment is as follows: when the device is used, sewage is first added to the inside of the fusion box 6, then the driving motor 701 is started, the output end of the driving motor 701 drives the transmission shaft 706 to rotate, the transmission shaft 706 drives the limiting sleeve ring 7010 to rotate, the limiting sleeve ring 7010 drives the bearing 708 and the rotating shaft 709 to rotate along the transmission shaft 706, the transmission gear 707 on the rotating shaft 709 rotates in the limiting ring 704, the tooth groove in the limiting ring 704 limits the transmission gear 707, so that the transmission gear 707 rotates along the tooth groove, thereby driving the rotating shaft 709 to rotate, the rotating shaft 709 drives the stirring blade 702 to rotate to stir the sewage, accelerate the fusion of the sewage and the medicine water, pass through the hole 703, reduce the pressure of the stirring blade 702 rotation, and can more carefully stir the sewage;
[0044] The electromagnetic valve is opened, the sewage is discharged into the inside of the filter tank 1 after stirring is finished, the clean water after precipitation flows into the inside of the filter strip 5 through the tooth groove on the filter strip 5, and flows into the water outlet 2 through the filter strip 5 and is discharged, the sludge and the sewage after precipitation are discharged through the blow-off port 3 at the bottom of the filter funnel 8, and the aeration pipe 4 is connected with an external device used for aeration to perform aeration treatment on the sewage in the filter tank 1.
[0045] It should be noted that the structure represented in the drawings of the present application is not fixed and unchangeable. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations. In addition, the drawings and the abstract of the present application are only schematic and do not represent the specific structure and actual quantity in the specific implementation.
[0046] Unless otherwise defined, the technical terms or scientific terms used herein should be understood as the usual meaning understood by a person skilled in the art. The similar words such as "one" or "a" used in the specification and claims of the present application do not necessarily mean the quantity limitation. The similar words such as "include" or "contain" mean that the elements or components before the words cover the elements or components listed after the words and their equivalents, and do not exclude other elements or components. The similar words such as "connect" or "connected" are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect.
[0047] The exemplary embodiments of the present application are described in detail above with reference to the preferred embodiments, however, those skilled in the art can understand that various modifications and changes can be made to the above specific embodiments without departing from the concept of the present application, and various combinations of the technical features and structures proposed in the present application can be made without exceeding the protection scope of the present application.
Claims
1. An integrated SBR reactor for wastewater treatment, characterized in that: Includes a filter tank (1); The filter strip (5) is fixed around the top wall of the filter tank (1) in an L-shape. The top of the strip has evenly distributed grooves to guide the water flow and perform preliminary filtration. The fusion box (6) is connected to one side of the filter tank (1) and the water flow is controlled by a solenoid valve for mixing sewage and medicine. A stirring component (7) is placed inside the fusion box (6); A filter funnel (8) is installed on the bottom wall of the filter tank (1) to collect and discharge sediment.
2. The integrated SBR reactor for wastewater treatment according to claim 1, characterized in that: The filter tank (1) has an outlet (2) at its top for discharging treated clean water.
3. The integrated SBR reactor for wastewater treatment according to claim 1, characterized in that: It also includes a drain outlet (3), which is located on the inner bottom wall of the filter tank (1) and connected to the bottom of the filter funnel (8) for discharging sludge and residual sewage.
4. The integrated SBR reactor for wastewater treatment according to claim 1, characterized in that: It also includes an aeration pipe (4), which is installed inside the filter tank (1) for aeration treatment of sewage.
5. The integrated SBR reactor for wastewater treatment according to claim 1, characterized in that: The stirring component (7) includes a drive motor (701) and a limiting ring (704), both of which are fixed to one side of the fusion box (6) via a connecting plate (705). The output shaft of the drive motor (701) is connected to a transmission shaft (706). The transmission shaft (706) has a limiting collar (7010) at its bottom, and a bearing (708) is fixed to one side of the limiting collar (7010).
6. The integrated SBR reactor for wastewater treatment according to claim 5, characterized in that: It also includes a rotating shaft (709), on the top of which a transmission gear (707) is fixed, which rotates in cooperation with the toothed groove opened on the inner side of the limiting ring (704); The outer surface of the rotating shaft (709) is fixed to the inner ring of the bearing (708); The limiting ring (704) is sleeved on the outside of the transmission shaft (706) and cooperates with the limiting sleeve (7010) and the transmission gear (707) to ensure the stable rotation of the rotating shaft (709).
7. The integrated SBR reactor for wastewater treatment according to claim 6, characterized in that: The bottom of the rotating shaft (709) is fixed with stirring blades (702); The stirring blade (702) is provided with a through hole (703) to improve stirring efficiency and reduce rotational resistance.