Automatic waste residue cleaning device for pickling phosphating tank
By introducing an automatic cleaning device into the pickling and phosphating tank, the problems of long cycles and high risks caused by manual cleaning have been solved, achieving efficient and safe online cleaning and ensuring pickling effect and production continuity.
Patent Information
- Application Number
- CN202423313475.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The existing cleaning methods for pickling and phosphating tanks rely on manual cleaning on a regular basis, which results in long cleaning cycles, high safety risks, and affects the pickling effect.
An automatic cleaning device is adopted, including a transmission component and a cleaning component. The flexible transmission component drives the cleaning component to move along the bottom of the tank to achieve online cleaning. The cleaning component is bucket-shaped to remove sediment and discharges it periodically through the slag outlet.
It improved cleaning efficiency, reduced safety risks, enabled online cleaning, and ensured continuous production and stable quality of the pickling line.
Smart Images

Figure CN223698794U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of slag removal of pickling and phosphating tank, in particular to a kind of automatic cleaning device for pickling and phosphating tank waste slag. BACKGROUND
[0002] In the prior art, the slag removal of phosphating tank is generally carried out periodically. Since the traditional manual cleaning method is used, i.e. the liquid in the phosphating tank to be cleaned is transported to an idle tank, and then the line is stopped for cleaning, the cleaning is relatively troublesome, and the cleaning cycle of the traditional method is relatively long, usually once every 2-3 months, which causes a large amount of residue to accumulate at the bottom of the phosphating tank, thereby affecting the pickling effect. In addition, workers need to enter the phosphating tank to excavate the sediment at the bottom during conventional cleaning, which has high safety risks.
[0003] Therefore, those skilled in the art need to improve the slag removal method of the phosphating tank to overcome the above technical problems. CONTENT OF THE UTILITY MODEL
[0004] The main purpose of the present application is to provide an automatic cleaning device for pickling and phosphating tank waste slag, which uses an automatic cleaning method instead of manual cleaning, and can realize online cleaning, thereby improving the efficiency and ensuring the safety.
[0005] To achieve the above purpose, in a first aspect, the present application provides an automatic cleaning device for pickling and phosphating tank waste slag, comprising a transmission assembly fixedly arranged on both sides of the phosphating tank, and a cleaning assembly connected with the transmission assembly. Each of the transmission assemblies comprises a mounting bracket fixedly arranged at both ends of the phosphating tank, an upper drive wheel rotatably arranged on the mounting bracket, a drive motor driving one of the upper drive wheels to rotate, a lower drive wheel rotatably arranged at the bottom of the phosphating tank, and a flexible transmission member cooperating with the upper drive wheel and the lower drive wheel, respectively. The cleaning assembly comprises a mounting rod fixedly connected with the flexible transmission member on the corresponding side at both ends, and a plurality of cleaning components connected with the mounting rod.
[0006] Optionally, the cleaning component is in the shape of a bucket.
[0007] Optionally, the plurality of cleaning components are distributed at equal intervals along the length direction of the mounting rod.
[0008] Optionally, the cleaning component is detachably connected with the mounting rod.
[0009] Optionally, a plurality of hooks are fixedly arranged on the mounting rod, and the top of the cleaning component is provided with a connecting ring cooperating with the hooks.
[0010] Optionally, the upper drive wheel and the lower drive wheel are sprockets, and the flexible transmission member is a chain cooperating with the sprockets.
[0011] Optionally, the adjacent cleaning components are fixedly connected through connecting rods.
[0012] Compared with the prior art, the automatic cleaning device for the pickling and phosphating tank waste residue has the beneficial effects that: the automatic cleaning device is used, manual cleaning in the tank is not needed, work efficiency is improved, safety risks are reduced, the pickling line does not need to be stopped for production, online cleaning can be realized, and the quality of the wire rod can be stably improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] The drawings constituting a part of this application are used to provide further understanding of this application, so that other features, objects and advantages of this application become more apparent. The schematic embodiment drawings of this application and the description thereof are used to explain this application, and do not constitute undue limitation on this application. In the drawings:
[0014] Figure 1 is a front view of the utility model;
[0015] Figure 2 is a side view of the utility model;
[0016] Figure 3 is a schematic view of a cleaning component;
[0017] Figure 4 is a schematic view of a mounting rod.
[0018] Wherein: 1, mounting frame, 2, driving motor, 3, upper driving wheel, 4, lower driving wheel, 5, cleaning component; 6, mounting rod; 7, flexible transmission member; 8, phosphating tank. DETAILED DESCRIPTION
[0019] In order to enable personnel in the art to better understand the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application.
[0020] It should be noted that the terms "first", "second", and the like in the description and in the claims of the present application and the above drawings are intended to distinguish similar objects and are not necessarily used to describe a particular sequential or chronological order. It should be understood that the data thus used can be interchanged, where appropriate, to describe the embodiments of the present application described herein. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product, or apparatus that includes a list of steps or units is not necessarily limited to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to such processes, methods, products, or apparatuses.
[0021] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not intended to limit the indicated devices, elements or components to have a particular orientation, or to be constructed and operated in a particular orientation.
[0022] In addition, in addition to indicating the orientation or positional relationship, the above-mentioned partial terms can also be used to indicate other meanings, for example, the term "upper" can also be used to indicate a certain dependent relationship or connection relationship in some cases. For those skilled in the art, the specific meaning of these terms in the present application can be understood according to the specific circumstances.
[0023] In addition, the meaning of the term "a plurality of" should be two and more than two.
[0024] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in conjunction with the embodiments.
[0025] As shown in Figures 1-4 An automatic cleaning device for waste residue in a pickling and phosphating tank 8, comprising transmission assemblies fixedly arranged on both sides of the phosphating tank 8, and cleaning assemblies connected with the transmission assemblies. Each of the transmission assemblies comprises a mounting bracket 1 fixedly arranged at both ends of the phosphating tank 8, an upper driving wheel 3 rotatably arranged on the mounting bracket 1, a driving motor 2 driving one of the upper driving wheels 3 to rotate, a lower driving wheel 4 rotatably arranged at the bottom of the phosphating tank 8, and flexible transmission members 7 respectively matched with the upper driving wheels 3 and the lower driving wheels 4. The cleaning assemblies comprise mounting rods 6 fixedly connected with the corresponding flexible transmission members 7 at both ends, and cleaning components 5 connected with the mounting rods 6.
[0026] In order to better clean the deposits on the bottom of the phosphating tank 8, the cleaning part 5 is in the shape of a bucket, and when cleaning, the cleaning part 5 is moved along the bottom of the tank by the movement of the flexible transmission part, the deposits are scooped into the cavity of the cleaning part 5, and finally the deposits in the cleaning part 5 are cleaned manually by moving above the liquid level. Of course, in addition to this, a slag outlet can be provided on the side wall of the phosphating tank 8 and provided with a control valve, and the deposits are transported to the slag outlet 9 by the cleaning part, and when accumulated to a certain amount, the valve of the slag outlet 9 is opened regularly to discharge sewage. The specific way is selected according to the actual working condition.
[0027] In order to reduce the resistance during cleaning, a plurality of cleaning parts 5 are distributed at equal intervals along the length direction of the mounting rod 6, and the cleaning efficiency is high by adopting the structure similar to the tooth harrow structure of plowing.
[0028] In order to facilitate manual treatment of the deposits in the cleaning part 5, the cleaning part 5 is detachably connected with the mounting rod 6, and when the flexible transmission part 7 brings the cleaning part 5 out of the liquid level, the operator can unload the cleaning part 5 from the mounting rod 6 and then clean it, which is convenient to operate.
[0029] In order to facilitate disassembly and assembly, a plurality of hooks are fixedly arranged on the mounting rod 6, and the top of the cleaning part is provided with a connecting ring matched with the hooks.
[0030] In the embodiment, the upper driving wheel 3 and the lower driving wheel 4 are both sprockets, and the flexible transmission part 7 is a chain matched with the sprocket. Of course, in addition to the chain and sprocket mode, the structure of synchronous belt and synchronous wheel can also be adopted, and the principle is similar, which will not be described in detail.
[0031] In order to improve the overall rigidity and ensure the cleaning effect, the adjacent cleaning parts 5 are fixedly connected through connecting rods.
[0032] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An automatic cleaning device for waste residue from pickling and phosphating tanks, characterized in that, The system includes a transmission assembly fixedly mounted on both sides of the phosphating tank and a cleaning assembly connected to the transmission assembly. Each transmission assembly includes a mounting bracket fixedly mounted on both ends of the phosphating tank, an upper drive wheel rotatably mounted on the mounting bracket, a drive motor driving one of the upper drive wheels to rotate, a lower drive wheel rotatably mounted on the bottom of the phosphating tank, and flexible transmission components that cooperate with the upper drive wheel and the lower drive wheel respectively. The cleaning assembly includes a mounting rod whose two ends are fixedly connected to the flexible transmission components on the corresponding sides, and several cleaning components connected to the mounting rod.
2. The automatic cleaning device for waste residue from pickling and phosphating tanks as described in claim 1, characterized in that: The cleaning component is bucket-shaped.
3. The automatic cleaning device for waste residue from pickling and phosphating tanks as described in claim 1, characterized in that: Several of the cleaning components are distributed at equal intervals along the length of the mounting rod.
4. The automatic cleaning device for waste residue from pickling and phosphating tanks as described in claim 1, characterized in that: The cleaning component is detachably connected to the mounting rod.
5. The automatic cleaning device for waste residue from pickling and phosphating tanks as described in claim 4, characterized in that: The mounting rod is fixedly equipped with several hooks, and the top of the cleaning part is provided with a connecting ring that cooperates with the hooks.
6. The automatic cleaning device for waste residue from pickling and phosphating tanks as described in claim 1, characterized in that: Both the upper drive wheel and the lower drive wheel are sprockets, and the flexible transmission component is a chain that cooperates with the sprockets.
7. The automatic cleaning device for waste residue from pickling and phosphating tanks as described in claim 1, characterized in that: The adjacent cleaning components are fixedly connected by a connecting rod.