Deodorizing mechanism for preparing TPE pillow material

By introducing a dispersion rack and a feeding hopper into the TPE pillow material preparation equipment, the problem of excessive material input at one time in the existing equipment is solved, and the material is dispersed and heated multiple times, thus improving the deodorization efficiency.

CN223735226UActive Publication Date: 2025-12-30SHENGJIALUN RUBBER & PLASTIC (HEYUAN) CO LTD
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Patent Information

Application Number
CN202520209746.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-12-30
Estimated Expiration
2035-02-10

AI Technical Summary

Technical Problem

Existing TPE pillow material preparation equipment lacks an effective dispersion and feeding mechanism to ensure uniform heating and odor removal. While the existing equipment uses multiple motors to drive the internal material for uniform heating and odor removal, the lack of a dispersion and feeding mechanism results in a large amount of material being fed in at once, increasing the burden on the mixing and heating mechanisms, and also slowing down the odor removal process.

Method used

A deodorizing mechanism for preparing TPE pillow material includes a base, a threaded rod, and a drying tank. The upper surface of the drying tank is detachably connected to a top cover. A motor base is fixedly connected to the upper surface of the top cover, and a stepper motor is fixedly connected to the upper surface of the motor base. A dispersing mechanism is fixedly connected to the output end of the stepper motor. The dispersing mechanism includes a stirring rod and a dispersing frame. The stirring rod is fixedly connected to the output end of the stepper motor, and a spiral blade is fixedly connected to the outer surface of the stirring rod. The dispersing frame is fixedly connected to the outer surface of the stirring rod near the spiral blade. A collection hopper is fixedly connected to the inner wall of the drying tank. A deodorizing box is fixedly connected to the upper surface of the base, and a heating ring is detachably connected to the inside of the base. A dustproof mesh cover is nested on the upper surface of the top cover.

Benefits of technology

Through the cooperation of the dispersing frame and the feeding hopper, the material slides along the inclined surface of the No. 1 collecting hopper, and multiple drop points form a feeding track with a radius of circle, realizing the dispersion and multiple heating of the material, reducing the heating pressure of the material, and improving the deodorization efficiency.

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Abstract

The utility model relates to the technical field of odor removal, in particular to an odor removal mechanism for TPE pillow material preparation, which comprises a base, a drying tank is fixedly connected to the upper surface of the base, an upper cover is detachably connected to the upper end face of the drying tank, a motor seat is fixedly connected to the upper surface of the upper cover, a stepping motor is fixedly connected to the upper surface of the motor seat, and the stepping motor is detachably connected to the lower surface of the drying tank. The output end of the stepping motor is fixedly connected with a dispersing mechanism, the dispersing mechanism comprises a stirring rod and a dispersing frame, and the stirring rod is fixedly connected to the output end of the stepping motor. The material is heated for three times by the third collecting hopper, so that a small amount of the material is heated for multiple times, the heating pressure of the material is reduced, moisture and peculiar smell of the material can be fully volatilized, and the working efficiency of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of odor removal technology, specifically an odor removal mechanism for the preparation of TPE pillow material. Background Technology

[0002] Odor removal mechanisms are used to remove odors from materials. With increasing environmental awareness, consumers are paying more and more attention to the health and environmental attributes of products. Removing odors from TPE pillow material can reduce potential impacts on the environment and human health. However, existing devices have certain drawbacks. For example, the drying and odor removal equipment for TPE production described in announcement number CN219883007U includes a first material cylinder, a second motor fixedly installed on the inner side of the bottom of the middle layer support plate of the first material cylinder, a ring filter fixedly installed on the outer side of the top main shaft of the second motor, a bamboo fiber moisture-absorbing layer fixedly installed inside the ring filter, a ring filter cylinder embedded and fixedly installed on the inner side of the middle layer support plate of the first material cylinder, and a third motor fixedly installed on the inner side of the bottom end of the first material cylinder.

[0003] The aforementioned device uses a threaded rod and a drying fan to perform the functions of mixing, drying, and pressing TPE plastic granules. However, the device is driven by multiple motors to heat the internal material evenly and dissipate its odor. However, it lacks a dispersing and feeding mechanism, which results in a large amount of material being added at once, increasing the burden on the mixing and heating mechanisms. It also makes the process of heating the material to remove odors slower. Utility Model Content

[0004] The purpose of this invention is to provide a deodorizing mechanism for the preparation of TPE pillow material, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] The deodorizing mechanism for preparing TPE pillow material includes a base, a drying tank fixedly connected to the upper surface of the base, a top cover detachably connected to the upper end face of the drying tank, a motor base fixedly connected to the upper surface of the top cover, and a stepper motor fixedly connected to the upper surface of the motor base.

[0007] The output end of the stepper motor is fixedly connected to a dispersing mechanism, which includes a stirring rod and a dispersing frame. The stirring rod is fixedly connected to the output end of the stepper motor, and a spiral blade is fixedly connected to the outer surface of the stirring rod. The dispersing frame is fixedly connected to the outer surface of the stirring rod near the spiral blade.

[0008] The inner wall of the drying tank is fixedly connected to a No. 1 collection hopper, the upper surface of the base is fixedly connected to a deodorizing box, the interior of the base is detachably connected to a heating ring, and the upper surface of the cover is nested with a dustproof mesh cover.

[0009] Further be in: The inside of the drying tank is fixedly connected with a bottom plate near the bottom position, and the outer surface of the drying tank is fixedly connected with a discharge pipe near the bottom plate position.

[0010] Further be in: The upper surface of the upper cover is fixedly connected with a lower hopper, the dispersing frame and the lower hopper inner wall are slidingly connected, and the stirring rod and the lower hopper are matched.

[0011] Further be in: The outer surface of the stirring rod is fixedly connected with three lower feeding tracks, the lower side of the first collecting hopper is fixedly connected with a second collecting hopper in the inside of the drying tank, and the lower side of the second collecting hopper is fixedly connected with a third collecting hopper in the inside of the drying tank.

[0012] Further be in: The heating ring is matched with the first collecting hopper, the second collecting hopper and the third collecting hopper.

[0013] Further be in: The upper surface of the deodorizing box is embeddedly and movably connected with a sealing cover, the deodorizing box is connected and communicated with the drying tank, the side surface of the deodorizing box is fixedly connected with an air suction pump, and the inside of the deodorizing box is embeddedly and movably connected with an activated carbon filter screen.

[0014] Further be in: The inside of the heating ring is fixedly connected with an electric resistance heating wire, the outer surface of the drying tank is fixedly connected with a wire tube, and the outer surface of the drying tank is fixedly connected with a controller.

[0015] Compared with the prior art, the device has the advantages that:

[0016] 1. The conical first collecting hopper is heated at the same time, and the heat is radiated to the second collecting hopper, and the same is true between the second collecting hopper and the third collecting hopper, so that the heating effect of the first collecting hopper, the second collecting hopper and the third collecting hopper on the material is increased.

[0017] 2. The material slides along the inclined surface of the first collecting hopper, the material falling points are multiple and form a circular shape with the lower feeding track as the radius, so that the first collecting hopper can be fully utilized, the spiral blade slowly discharges the material, the dispersing frame cooperates with the lower hopper, the material dispersion degree is increased, too much material is avoided to be put in at one time, the material falls from the middle through hole position of the first collecting hopper to another lower feeding track, the second collecting hopper heats the material for the second time, and the third collecting hopper heats the material for the third time, so that the material is heated in small quantities and multiple times, the material heating pressure is reduced, the moisture and odor of the material can be fully volatilized, and the working efficiency of the device is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the overall structure schematic view of the device;

[0019] Figure 2 It is the internal structure schematic view of the drying tank.

[0020] Figure 3 is the heating ring structure schematic diagram of the utility model;

[0021] Figure 4 is the deodorization box structure schematic diagram of the utility model;

[0022] Figure 5 is the one hopper structure schematic diagram of the utility model.

[0023] In the drawing: 1, base; 2, drying tank; 201, bottom plate; 202, discharge pipe; 3, upper cover; 301, motor base; 302, stepping motor; 303, hopper; 4, dispersion mechanism; 401, stirring rod; 402, spiral blade; 403, dispersion frame; 404, feeding rail; 5, one hopper; 501, two hopper; 502, three hopper; 6, deodorization box; 601, sealing cover; 602, air suction pump; 603, activated carbon filter screen; 7, heating ring; 701, resistance heating wire; 702, wire tube; 703, controller; 8, dust screen cover. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] Please refer to Figures 1-5 In the embodiments of the utility model, the deodorization mechanism for TPE pillow material preparation includes base 1, the upper surface of base 1 is fixedly connected with drying tank 2, the upper end surface of drying tank 2 is detachably connected with upper cover 3, the upper surface of upper cover 3 is fixedly connected with motor base 301, and the upper surface of motor base 301 is fixedly connected with stepping motor 302.

[0026] The output end of stepping motor 302 is fixedly connected with dispersion mechanism 4, dispersion mechanism 4 includes stirring rod 401 and dispersion frame 403, stirring rod 401 is fixedly connected to the output end of stepping motor 302, the outer surface of stirring rod 401 is fixedly connected with spiral blade 402, and dispersion frame 403 is fixedly connected to the position close to spiral blade 402 on the outer surface of stirring rod 401.

[0027] The inner wall of drying tank 2 is fixedly connected with one hopper 5, the upper surface of base 1 is fixedly connected with deodorization box 6, the inside of base 1 is detachably connected with heating ring 7, and the upper surface of upper cover 3 is nestedly connected with dust screen cover 8.

[0028] Specifically, the step motor 302 is started, the step motor 302 drives the stirring rod 401 to rotate, under the driving of the stirring rod 401, the spiral blade 402 performs the discharging operation, and the dispersion frame 403 cooperates with the discharging hopper 303 to increase the dispersion degree of the material, the material slides along the inclined surface of the first material collecting hopper 5, in addition, the material falling points are multiple and form a circular shape with the discharging track 404 as the radius, so that the first material collecting hopper 5 can be fully utilized, the material falls from the middle through hole position of the first material collecting hopper 5 to another discharging track 404, so that the second material collecting hopper 501 performs secondary heating on the material, and the third material collecting hopper 502 performs tertiary heating on the material, so that the material is heated in small quantities and multiple times, the pressure of the material heating is reduced, and the moisture and peculiar smell of the material can be fully volatilized.

[0029] Embodiment one

[0030] As shown in Figures 1-2 , the inner bottom of the drying tank 2 is fixedly connected with a bottom plate 201, and the outer surface of the drying tank 2 is fixedly connected with a discharge pipe 202 near the position of the bottom plate 201.

[0031] In this embodiment, the TPE material is poured into the drying tank 2 from the discharging hopper 303, the material dried on the bottom plate 201 is limited, and the material after deodorization is discharged from the discharge pipe 202.

[0032] As shown in Figure 2 , the upper surface of the upper cover 3 is fixedly connected with a discharging hopper 303, the dispersion frame 403 and the inner wall of the discharging hopper 303 are slidingly connected, and the stirring rod 401 and the discharging hopper 303 are matched.

[0033] In this embodiment, the step motor 302 is started, the step motor 302 drives the stirring rod 401 to rotate, under the driving of the stirring rod 401, the spiral blade 402 performs the slow discharging operation, and the dispersion frame 403 cooperates with the discharging hopper 303 to increase the dispersion degree of the material, so as to avoid too much material being poured at one time.

[0034] Embodiment two

[0035] On the basis of embodiment one, in order to make up for the problem that the material is not heated in small quantities and batches in embodiment one.

[0036] As shown in Figures 1-5As shown, the inside of the heating ring 7 is fixedly connected with the resistance heating wire 701, the outer surface of the drying tank 2 is fixedly connected with the wire tube 702, the outer surface of the drying tank 2 is fixedly connected with the controller 703, the outer surface of the stirring rod 401 is fixedly connected with the three discharging rails 404, the lower part of the first material collecting hopper 5 is fixedly connected with the second material collecting hopper 501 in the inside of the drying tank 2, the lower part of the second material collecting hopper 501 is fixedly connected with the third material collecting hopper 502 in the inside of the drying tank 2, and the heating ring 7 is matched with the first material collecting hopper 5, the second material collecting hopper 501 and the third material collecting hopper 502.

[0037] In the embodiment, the controller 703 and the resistance heating wire 701 are electrically connected, the resistance heating wire 701 is started, the heating ring 7 heats the material, the first material collecting hopper 5 is heated at the same time, the heat is radiated to the second material collecting hopper 501, the same is true between the second material collecting hopper 501 and the third material collecting hopper 502, the heating effect of the first material collecting hopper 5, the second material collecting hopper 501 and the third material collecting hopper 502 on the material is increased, the material slowly discharges along with the slow rotation of the stirring rod 401, the material falls on the discharging rail 404 and slides into the first material collecting hopper 5 along the discharging rail 404, the material slides along the inclined surface of the first material collecting hopper 5, in addition, the material falling points are multiple and form a circle with the discharging rail 404 as the radius, so that the first material collecting hopper 5 can be fully utilized, the material falls from the middle through hole position of the first material collecting hopper 5 to another discharging rail 404, so that the second material collecting hopper 501 heats the material twice and the third material collecting hopper 502 heats the material three times, so that the material is heated in small quantities and multiple times, the pressure of the material heating is reduced, and the moisture and odor of the material can be fully volatilized.

[0038] As shown in the figure, Figures 1-4 As shown, the upper surface of the odor removal box 6 is movably connected with the sealing cover 601, the odor removal box 6 is connected with the drying tank 2 in a conductive manner, the side surface of the odor removal box 6 is fixedly connected with the air suction pump 602, and the inside of the odor removal box 6 is movably connected with the activated carbon filter screen 603.

[0039] In the embodiment, the air suction pump 602 is started, the air suction pump 602 performs air suction, air enters the drying tank 2 after being filtered by the dustproof screen cover 8, carries away the odor emitted by the material, the odor enters the odor removal box 6, is filtered by the activated carbon filter screen 603, and the odor removal operation is completed, so that the material can be used as a pillow material.

[0040] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

[0041] Furthermore, it should be understood that although the present specification describes exemplary embodiments, not every embodiment contains only one independent technical solution, and the present specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that a person skilled in the art can understand.

Claims

1. A deodorizing mechanism for preparing TPE pillow material, comprising a base (1), the upper surface of the base (1) is fixedly connected with a drying tank (2), the upper end surface of the drying tank (2) is detachably connected with an upper cover (3), the upper surface of the upper cover (3) is fixedly connected with a motor seat (301), the upper surface of the motor seat (301) is fixedly connected with a stepping motor (302); characterized in that The output end of the stepping motor (302) is fixedly connected with a dispersion mechanism (4), the dispersion mechanism (4) comprises: A stirring rod (401) is fixedly connected to the output end of the stepping motor (302), and the outer surface of the stirring rod (401) is fixedly connected with a spiral blade (402); A dispersion frame (403) is fixedly connected to the outer surface of the stirring rod (401) near the spiral blade (402); The inner wall of the drying tank (2) is fixedly connected with a No. 1 material collecting hopper (5), the upper surface of the base (1) is fixedly connected with a deodorizing box (6), the inside of the base (1) is detachably connected with a heating ring (7), and the upper surface of the upper cover (3) is nestedly connected with a dustproof mesh cover (8).

2. The deodorizing mechanism for TPE pillow material preparation according to claim 1, characterized in that, The inside of the drying tank (2) is fixedly connected with a bottom plate (201) near the bottom position, and the outer surface of the drying tank (2) is fixedly connected with a discharge pipe (202) near the bottom plate (201).

3. The deodorizing mechanism for TPE pillow material preparation according to claim 1, characterized in that, The upper surface of the upper cover (3) is fixedly connected with a lower hopper (303), the dispersion frame (403) and the inner wall of the lower hopper (303) are slidingly connected, and the stirring rod (401) and the lower hopper (303) are matched.

4. The deodorizing mechanism for TPE pillow material preparation according to claim 1, characterized in that, The outer surface of the stirring rod (401) is fixedly connected with three lower feeding rails (404), the lower side of the No. 1 material collecting hopper (5) is fixedly connected with a No. 2 material collecting hopper (501) in the inside of the drying tank (2), and the lower side of the No. 2 material collecting hopper (501) is fixedly connected with a No. 3 material collecting hopper (502) in the inside of the drying tank (2).

5. The deodorizing mechanism for TPE pillow material preparation according to claim 4, characterized in that, The heating ring (7) is matched with the No. 1 material collecting hopper (5), the No. 2 material collecting hopper (501) and the No. 3 material collecting hopper (502).

6. The deodorizing mechanism for TPE pillow material preparation according to claim 1, characterized in that, The upper surface of the deodorizing box (6) is embeddedly movably connected with a sealing cover (601), the deodorizing box (6) and the drying tank (2) are connected and communicated, the side surface of the deodorizing box (6) is fixedly connected with an air suction pump (602), and the inside of the deodorizing box (6) is embeddedly movably connected with an activated carbon filter screen (603).

7. The deodorizing mechanism for TPE pillow material preparation according to claim 1, characterized in that, The inside of the heating ring (7) is fixedly connected with an electric resistance heating wire (701), the outer surface of the drying tank (2) is fixedly connected with a wire tube (702), and the outer surface of the drying tank (2) is fixedly connected with a controller (703).

Citation Information

Patent Citations

  • Drying and deodorizing equipment for TPE (thermoplastic elastomer) production

    CN219883007U