Carpet roll-packing machine

Abstract

The utility model discloses a carpet roll-packing machine, and particularly relates to the technical field of carpet roll-packing machines, the carpet roll-packing machine comprises a rack, a rolling and blanking mechanism assembly is arranged in the rack, the rolling and blanking mechanism assembly comprises a motor, an output shaft of the motor is connected with a transmission rod through a coupler, a transmission ring is arranged on the inner wall of a belt transmission device, and the transmission ring is connected with the transmission rod through a coupler. A winding rod is installed on one side of the fixing plate, a first air cylinder is installed at one end of a push rod, and the other end of the push rod is fixedly connected with a discharging plate. According to the carpet roll-packing machine, the carrying task of carpet rolls is undertaken through the rapid discharging system, workers do not need to carry out heavy manual operation any more, the risk of occupational diseases such as muscle strain and lumbar vertebra problems is reduced, meanwhile, the rapid discharging system can be in seamless butt joint with the roll-packing machine, it is ensured that the carpet rolls can be moved out immediately after being wound, and the efficiency is improved. Therefore, the production line can operate efficiently, and production interruption caused by low discharging speed is avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to carpet winding and packing machine technical field, specifically to a carpet winding and packing machine. BACKGROUND

[0002] The carpet winding and packing machine is a mechanical device specially used for winding the carpet into a compact cylindrical shape and packing, which is widely used in the carpet manufacturing, selling and transporting industries, can significantly improve the production efficiency, reduce the labor intensity, and ensure that the carpet maintains good shape and quality during transportation and storage.

[0003] However, after the carpet is wound and packed, the workers need to manually take the wound carpet off the machine. Since manual unloading requires the workers to frequently carry heavy objects, especially when the carpet roll is large or heavy, the workers' physical consumption will be very large, and long-term repeated high-intensity work can easily cause the workers to be tired, increasing the risk of occupational diseases. At the same time, the speed of manual unloading depends on the operation speed and physical condition of the workers, and cannot realize continuous production. Especially in mass production, manual unloading may become the bottleneck of the entire production line, limiting the overall production efficiency. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a carpet winding and packing machine to solve the problems in the above background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a carpet winding and packing machine, comprising a rack, a control panel is arranged on the outer wall of the rack, a conveying device is installed on the top of the rack, an extension mechanism is arranged below the rack, a cleaning frame is installed at the other end of the extension mechanism, a winding and unloading mechanism assembly is arranged in the rack, the winding and unloading mechanism assembly comprises a motor, the motor is installed in the rack, a transmission rod is connected to the output shaft of the motor through a shaft coupling, a belt drive is arranged on the outer wall of the transmission rod, a transmission ring is arranged on the inner wall of the belt drive, a fixed plate is fixedly connected to the outer wall of the transmission ring, a winding rod is installed on one side of the fixed plate, a push rod is slidably connected to the inner wall of the transmission ring, a first air cylinder is installed at one end of the push rod, and an unloading plate is fixedly connected to the other end of the push rod, a limiting mechanism assembly is installed on the inner wall of the rack.

[0006] Preferably, the inner wall of the belt drive is provided with a transmission ring and a transmission rod, and the transmission ring and the transmission rod constitute a synchronous rotation mechanism through the belt drive, and the transmission ring bearing is installed on the inner wall of the rack.

[0007] Preferably, the winding rod is in synchronous rotation with the transmission ring through the fixing plate, the number of the winding rod is two, and the carpet is arranged between the two winding rods.

[0008] Preferably, the first air cylinder is arranged on the inner arm of the frame, and the push rod is in telescopic structure with the first air cylinder, and the blanking plate is in sliding motion with the winding rod through the push rod.

[0009] Preferably, the number of the limiting mechanism assemblies is two, and the two limiting mechanism assemblies are symmetrically arranged with the horizontal center line of the frame as the axis of symmetry, the limiting mechanism assembly comprises a second air cylinder, and the second air cylinder is arranged on the inner wall of the frame.

[0010] Preferably, the other end of the second air cylinder is fixedly connected with the adjusting plate, one side of the adjusting plate is fixedly connected with the telescopic rod, the other end of the telescopic rod is provided with the mounting plate, and the mounting plate is in lifting motion with the second air cylinder through the telescopic rod and the adjusting plate.

[0011] Preferably, the outer wall of the mounting plate is slidably connected with the sliding rail, the other side of the mounting plate is provided with the limiting plate, one side of the adjusting plate is provided with the reset spring frame, the other end of the reset spring frame is provided with the mounting plate, and the reset spring frame is in buffering mechanism with the mounting plate through the adjusting plate.

[0012] Compared with the prior art, the carpet winding machine has the advantages that:

[0013] 1. The carpet is arranged between the two winding rods, the motor drives the two winding rods to rotate through the transmission rod, the belt drive, the transmission ring and the fixing plate, so that the carpet is wound, and after the winding is completed, the blanking plate is pushed by the first air cylinder and the push rod, so that the blanking plate discharges the carpet wound by the two winding rods, the rapid discharging system undertakes the task of carrying the carpet roll, workers no longer need to perform heavy manual operation, the risk of occupational diseases such as muscle strain and lumbar problems is reduced, and the rapid discharging system can be seamlessly connected with the winding machine, so that the carpet roll can be immediately removed after the winding is completed, the production line can keep high-efficiency operation, and the production interruption caused by slow discharging speed is avoided.

[0014] 2. The two second air cylinders drive the adjusting plate, the telescopic rod and the mounting plate to lift, so that the two limiting plates move to the center to limit the rolled carpet, and the reset adjusting of the reset spring frame is cooperated to enable the limiting plate to be elastically adjusted according to the diameter of the carpet, then the packaging bag is sleeved on the outer wall of the two limiting plates after the carpet is rolled, the packaging and discharging of the carpet after rolling are completed through the rolling and discharging mechanism assembly, and the system of limiting adjustment following the rolling diameter of the carpet can dynamically adjust the position of the limiting device according to the actual diameter of the carpet roll, so that each layer of carpet can be accurately wound at the predetermined position, which helps to avoid problems such as edge looseness and center deviation in the winding process, and ensures the neatness and compactness of the carpet roll. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure schematic view of the utility model;

[0016] Figure 2 It is a connecting structure schematic view of the rolling and discharging mechanism assembly and the limiting mechanism assembly of the utility model;

[0017] Figure 3 It is an internal structure schematic view of the rolling and discharging mechanism assembly of the utility model;

[0018] Figure 4 It is an internal structure schematic view of the limiting mechanism assembly of the utility model.

[0019] In the drawing: 1, rack; 2, control panel; 3, conveying device; 4, telescopic mechanism; 5, cleaning frame; 6, rolling and discharging mechanism assembly; 601, motor; 602, transmission rod; 603, belt drive; 604, transmission ring; 605, fixed plate; 606, rolling rod; 607, first air cylinder; 608, push rod; 609, discharging plate; 7, limiting mechanism assembly; 701, second air cylinder; 702, adjusting plate; 703, telescopic rod; 704, mounting plate; 705, sliding rail; 706, reset spring frame; 707, limiting plate. DETAILED DESCRIPTION

[0020] The technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model, and apparently, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] Please refer to Figures 1-3The utility model provides a technical scheme: a carpet winding machine, including frame 1, the outer wall of frame 1 is provided with control panel 2, and the top of frame 1 is installed with conveying device 3, the below of frame 1 is provided with telescopic mechanism 4, and the other end of telescopic mechanism 4 is installed with cleaning frame 5, the inside of frame 1 is provided with winding and discharging mechanism assembly 6, winding and discharging mechanism assembly 6 includes motor 601, and motor 601 is installed in the inside of frame 1, the output shaft of motor 601 is connected with transmission rod 602 through coupling, and the outer wall of transmission rod 602 is provided with belt drive 603, the inner wall of belt drive 603 is provided with transmission ring 604, the inner wall of belt drive 603 is provided with transmission ring 604 and transmission rod 602, and transmission ring 604 passes through belt drive 603 and transmission rod 602 and constitutes synchronous rotation mechanism, transmission ring 604 bearing is installed on the inner wall of frame 1, by the belt drive 603 of setting, with high transmission efficiency, can effectively transmit power, reduce energy loss, improve the overall working efficiency of winding machine, and the outer wall of transmission ring 604 is fixedly connected with fixed plate 605, one side of fixed plate 605 is installed with winding rod 606, winding rod 606 passes through fixed plate 605 and transmission ring 604 and constitutes synchronous rotation movement, the number of winding rod 606 is two, and the carpet is arranged between two winding rods 606, by the winding rod 606 of setting, can simultaneously wind carpet, improve winding speed and efficiency, especially suitable for mass production, and the inner wall of transmission ring 604 is slidably connected with push rod 608, one end of push rod 608 is installed with no.

[0022] The utility model discloses a technical scheme: a carpet winding machine, including frame 1, the outer wall of frame 1 is provided with control panel 2, and the top of frame 1 is installed with conveying device 3, the below of frame 1 is provided with telescopic mechanism 4, and the other end of telescopic mechanism 4 is installed with cleaning frame 5, the inside of frame 1 is provided with winding and discharging mechanism assembly 6, winding and discharging mechanism assembly 6 includes motor 601, and motor 601 is installed in the inside of frame 1, the output shaft of motor 601 is connected with transmission rod 602 through coupling, and the outer wall of transmission rod 602 is provided with belt drive 603, the inner wall of belt drive 603 is provided with transmission ring 604, the inner wall of belt drive 603 is provided with transmission ring 604 and transmission rod 602, and transmission ring 604 passes through belt drive 603 and transmission rod 602 and constitutes synchronous rotation mechanism, transmission ring 604 bearing is installed on the inner wall of frame 1, by the belt drive 603 of setting, with high transmission efficiency, can effectively transmit power, reduce energy loss, improve the overall working efficiency of winding machine, and the outer wall of transmission ring 604 is fixedly connected with fixed plate 605, one side of fixed plate 605 is installed with winding rod 606, winding rod 606 passes through fixed plate 605 and transmission ring 604 and constitutes synchronous rotation movement, the number of winding rod 606 is two, and the carpet is arranged between two winding rods 606, by the winding rod 606 of setting, can simultaneously wind carpet, improve winding speed and efficiency, especially suitable for mass production, and the inner wall of transmission ring 604 is slidably connected with push rod 608, one end of push rod 608 is installed with no.

[0023] Please refer toFigures 1-4 The utility model provides a technical scheme: a carpet winding machine, the inner wall of rack 1 is installed with limiting mechanism subassembly 7, the number of limiting mechanism subassembly 7 has two, and two limiting mechanism subassembly 7 are symmetrically arranged with the horizontal midline of rack 1 as the axis of symmetry, limiting mechanism subassembly 7 includes no.

[0024] The utility model discloses a technical scheme: a carpet winding machine, the inner wall of rack 1 is installed with limiting mechanism subassembly 7, the number of limiting mechanism subassembly 7 has two, and two limiting mechanism subassembly 7 are symmetrically arranged with the horizontal midline of rack 1 as the axis of symmetry, limiting mechanism subassembly 7 includes no.

[0025] Working principle: when using the carpet rolling machine, first place the required rolling carpet above the conveying device 3, at this time, the control panel 2 arranged on the top of the frame 1 controls the start and stop of the conveying device 3, and at the same time, the telescopic mechanism 4 is started through the control panel 2, so that the telescopic mechanism 4 drives the cleaning frame 5 to ascend and descend, so that the cleaning frame 5 contacts with the carpet, and then the conveying of the carpet by the conveying device 3 cooperates with the cleaning of the cleaning frame 5, so as to ensure the cleanliness of the carpet during rolling, so that the conveying device 3 conveys one end of the carpet to between the two rolling rods 606;

[0026] Then the motor 601 is started through the control panel 2, at this time, the motor 601 drives the transmission rod 602 to rotate, so that the transmission ring 604 rotates through the belt drive 603 with the transmission rod 602, and since one end of the transmission ring 604 is fixed with the fixed plate 605, the fixed plate 605 drives the two rolling rods 606 to perform circular motion, and then the rolling of the carpet is completed through the rotation of the two rolling rods 606;

[0027] Before the rolling rod 606 rotates, first, the two second air cylinders 701 are started through the control panel 2 to work, so that the second air cylinder 701 drives the adjusting plate 702 to ascend and descend, and at the same time, the adjusting plate 702 pushes the mounting plate 704 through the telescopic rod 703, so that the adjusting plate 702 and the mounting plate 704 slide along the inner wall of the slide rail 705, and then the mounting plate 704 drives the distance between the two limiting plates 707 and the rolling rod 606 to change;

[0028] When the carpet is rolled, since the diameter of the carpet gradually increases, at this time, the limiting plate 707 is pushed by the carpet, so that the limiting plate 707 is compressed along the slide rail 705, and since the adjusting plate 702 is positioned by the second air cylinder 701, the mounting plate 704 pushes the telescopic rod 703 to adjust the extension and contraction, and then the two reset spring frames 706 are compressed and adjusted under the pressure, so as to ensure that the limiting plate 707 can be elastically adjusted according to the diameter of the carpet, and then after the carpet rolling is completed, the packaging bag is sleeved on the outer wall of the two limiting plates 707, and the blanking plate 609 is pushed by the first air cylinder 607 and the push rod 608, so that the blanking plate 609 pushes the carpet rolled by the two rolling rods 606 into the packaging bag and discharges.

[0029] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A carpet wrapping machine comprising a frame (1), characterized in that: The outer wall of the rack (1) is provided with a control panel (2), and the top of the rack (1) is provided with a conveying device (3), and the lower part of the rack (1) is provided with a telescopic mechanism (4), and the other end of the telescopic mechanism (4) is provided with a cleaning frame (5), and the inside of the rack (1) is provided with a winding and discharging mechanism assembly (6), the winding and discharging mechanism assembly (6) comprises a motor (601), and the motor (601) is installed in the inside of the rack (1), the output shaft of the motor (601) is connected with a transmission rod (602) through a shaft coupling, and the outer wall of the transmission rod (602) is provided with a belt transmission device (603), the inner wall of the belt transmission device (603) is provided with a transmission ring (604), and the outer wall of the transmission ring (604) is fixedly connected with a fixed plate (605), one side of the fixed plate (605) is provided with a winding rod (606), and the inner wall of the transmission ring (604) is slidably connected with a push rod (608), one end of the push rod (608) is provided with a No. 1 air cylinder (607), and the other end of the push rod (608) is fixedly connected with a discharging plate (609), and the inner wall of the rack (1) is provided with a limiting mechanism assembly (7).

2. A carpet coiling machine according to claim 1, wherein, The inner wall of the belt transmission device (603) is provided with a transmission ring (604) and a transmission rod (602), and the transmission ring (604) and the transmission rod (602) constitute a synchronous rotation mechanism through the belt transmission device (603), and the transmission ring (604) is rotatably installed on the inner wall of the rack (1).

3. A carpet coiling machine according to claim 1, wherein, The winding rod (606) constitutes a synchronous rotation movement through the fixed plate (605) and the transmission ring (604), the number of the winding rod (606) is two, and the carpet is arranged between the two winding rods (606).

4. The carpet coiling machine of claim 1 wherein, The No. 1 air cylinder (607) is installed on the inner arm of the rack (1), and the push rod (608) constitutes a telescopic structure through the No. 1 air cylinder (607), and the discharging plate (609) constitutes a sliding movement through the push rod (608) and the winding rod (606).

5. A carpet coiling machine according to claim 4, wherein, The number of the limiting mechanism assembly (7) is two, and the two limiting mechanism assemblies (7) are symmetrically arranged with the horizontal center line of the rack (1) as the axis of symmetry, the limiting mechanism assembly (7) comprises a No. 2 air cylinder (701), and the No. 2 air cylinder (701) is installed on the inner wall of the rack (1).

6. A carpet coiling machine according to claim 5, wherein, The other end of the No. 2 air cylinder (701) is fixedly connected with an adjusting plate (702), one side of the adjusting plate (702) is fixedly connected with a telescopic rod (703), the other end of the telescopic rod (703) is provided with a mounting plate (704), and the mounting plate (704) constitutes a lifting movement through the telescopic rod (703), the adjusting plate (702) and the No. 2 air cylinder (701).

7. A carpet coiling machine according to claim 6, wherein, The outer wall of the mounting plate (704) is slidably connected with a slide rail (705), and the other side of the mounting plate (704) is mounted with a limiting plate (707); one side of the adjusting plate (702) is mounted with a reset spring frame (706), and the other end of the reset spring frame (706) is mounted with the mounting plate (704); the reset spring frame (706) and the mounting plate (704) constitute a buffering mechanism through the adjusting plate (702).

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