Vehicle-mounted refrigerator controller convenient to assemble and test
The design of the snap-fit and circuit board holder enables rapid assembly and simplified testing of the vehicle refrigerator controller, solving the problems of time-consuming, labor-intensive, and complex testing operations in the existing technology, and improving production efficiency and testing speed.
Patent Information
- Application Number
- CN202520072852.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-13
AI Technical Summary
The existing vehicle refrigerator controller assembly is time-consuming and labor-intensive, production quality is difficult to guarantee, and circuit performance testing is cumbersome.
The design employs snap-fit and circuit board holders to enable tool-free assembly, and a connector slot is provided on the top of the housing to uniformly fix the circuit board terminals, simplifying the testing process.
It improved production efficiency, simplified the assembly process, ensured quality, and increased the speed and accuracy of circuit testing.
Smart Images

Figure CN223745039U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of refrigerator controller, specifically, vehicle refrigerator controller convenient to assemble and test. BACKGROUND
[0002] In recent years, China's new energy vehicle industry develops rapidly, especially electric vehicles have become the absolute mainstream product of China's new energy vehicle sales. In the increasingly fierce market competition environment, various new functions and new experiences are equipped on electric vehicles. "Refrigerator, color TV, large sofa" once joked by people has become an important configuration to drive the sales of electric vehicles without doubt.
[0003] Among them, the vehicle refrigerator is usually composed of a box body, a compressor and a compressor controller. The vehicle refrigerator has higher requirements in volume, weight and portability compared with the traditional refrigerator. The compressor and the compressor controller will directly affect the performance and power consumption of the vehicle refrigerator. It is very important to ensure the long-term stable operation of the compressor and the compressor controller.
[0004] Generally, the structure of the vehicle refrigerator controller is shown in the patent file with the patent number CN202021717829.0 and the name "controller". It includes a circuit board arranged in the shell, and a heat sink located on the circuit board. The shell includes an opening, and the circuit board is located in the opening. At least part of the power devices of the circuit board are arranged on one side of the circuit board. The heat sink is connected to at least part of the area on the other side of the circuit board. An insulating gasket is arranged between the heat sink and the circuit board. The controller can be used on the vehicle refrigerator. Through the design of the shell and the heat sink, the heat sink has the functions of heat dissipation and the existing shell cover, reducing the number of controller parts and simplifying the connection between parts. The circuit board, the heat sink and the insulating gasket are fixed on the shell through the cooperation of screws and connecting columns.
[0005] However, the above-mentioned vehicle refrigerator controller still consumes time and effort when assembling with screws, requires a large number of screw accessories, and has the risk of loose screw assembly.
[0006] On the other hand, the input connection terminals of the conventional vehicle refrigerator controller circuit board are arranged at the top of the shell, while the output terminals connected to the compression molding machine are arranged elsewhere. It is more troublesome to operate when testing the performance of the circuit of the vehicle refrigerator controller. UTILITY MODEL CONTENTS
[0007] In order to solve the general vehicle refrigerator controller component assembly is more time-consuming and labor-consuming, production quality is difficult to guarantee, and when the circuit performance test is carried out, the input and output terminal docking operation is more troublesome, the vehicle refrigerator controller convenient for assembly and test is provided.
[0008] The vehicle refrigerator controller convenient for assembly and test, including shell, circuit board, fin, the side of the shell is provided with assembly opening, the inner side of the assembly opening is provided with circuit board card seat, the front end of the assembly opening is provided with buckle, the circuit board and the fin are fixedly sleeved between the circuit board card seat and the buckle, the top of the circuit board is provided with input terminal, the side is connected with output connector, the top of the shell is provided with terminal slot corresponding to the input terminal, the top of the shell is also provided with connector clamping groove, the output connector is detachably sleeved in the connector clamping groove.
[0009] Further, the outer side of the fin is provided with a plurality of protruding ribs corresponding to the buckle.
[0010] Further, the inner side of the fin is provided with an inwardly inclined chamfer edge corresponding to the buckle.
[0011] Further, the circuit board and the fin are connected by the insulating heat-conducting pad.
[0012] Further, the side of the circuit board and the insulating heat-conducting pad is provided with an empty gap corresponding to the buckle.
[0013] Further, the bottom of the terminal slot is provided with a separation baffle, and the separation baffle is provided with a terminal through hole corresponding to the input terminal.
[0014] Further, the output connector is connected to the circuit board through a wire, and the inner side of the connector clamping groove is provided with a wire clamping groove corresponding to the wire.
[0015] Further, the projection area of the circuit board is smaller than the projection area of the fin, and the fin sleeve is arranged in the frame of the assembly opening corresponding to the side of the fin.
[0016] Further, the projection area of the fin outer side is equal to the area of the assembly opening.
[0017] Further, the surface of the shell is covered with a heat-resistant insulating layer, and the shell, the assembly opening, the circuit board card seat, the buckle, the terminal slot and the connector clamping groove are integrally formed.
[0018] The advantages of the utility model lie in:
[0019] 1, the buckle and the circuit board card seat are matched to realize the tool-free direct assembly of the components of the vehicle refrigerator controller, and the production efficiency of the product is effectively improved.
[0020] 2. The joint slot is arranged on the top of the shell, so that the wiring terminals of the circuit board are fixed on the same plane, facilitating the quick connection of input and output terminals during the one-time FCT automatic test and aging process, and the test speed is high.
[0021] 3. The shell structure with a heat-resistant plastic layer has high integration degree and light weight, and is not easy to be damaged.
[0022] 4. The device has a simple structure and fewer components, which can reduce inventory costs. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained according to these drawings without creative labor for those skilled in the art.
[0024] Fig. 1 Structure diagram of the vehicle-mounted refrigerator controller for facilitating assembly and testing;
[0025] Fig. 2 Structure diagram of the other side of the vehicle-mounted refrigerator controller for facilitating assembly and testing;
[0026] Fig. 3 Exploded structure diagram of the vehicle-mounted refrigerator controller for facilitating assembly and testing;
[0027] Fig. 4 Detail structure diagram of the back of the heat sink;
[0028] Fig. 5 Detail structure diagram of the circuit board and the insulating heat-conducting pad;
[0029] Fig. 6 Structure diagram of the vehicle-mounted refrigerator controller when the output joint of the vehicle-mounted refrigerator controller leaves the joint slot and is connected to the compressor.
[0030] DRAWINGS
[0031] 1. Shell; 101, assembly opening; 102, circuit board seat; 103, buckle; 104, terminal slot; 105, joint slot; 106, wire slot; 2, circuit board; 201, input terminal; 202, output joint; 3, heat sink; 301, inner recess slot; 302, protruding rib; 303, chamfered edge; 4, insulating heat-conducting pad; 5, empty gap; 6, isolation baffle; 601, terminal through hole; 7, heat sink sleeve. DETAILED DESCRIPTION
[0032] In order to solve the problems of time-consuming and labor-consuming assembly of general vehicle refrigerator controller components, difficult to guarantee production quality, and troublesome input and output terminal docking operation when performing circuit performance test, the vehicle refrigerator controller convenient for assembly and test is provided.
[0033] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0034] It is to be explained that the terms such as "inner", "middle" and "one" cited in the specification are only for the convenience of clear description, and are not used to limit the scope of the utility model. The change or adjustment of the relative relationship is also regarded as the scope of the utility model that can be implemented without substantial change of the technical content, and it is stated in advance.
[0035] In the description of the utility model, it is to be understood that the orientation or position relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal" and the like is the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" and the like can be explicitly or implicitly included one or more features. In the description of the utility model, it is to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements. For the person skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0036] As Figs. 1 to 4As shown, the present embodiment provides a vehicle-mounted refrigerator controller convenient for assembly and testing, comprising a housing 1, a circuit board 2, and a heat sink 3, a mounting opening 101 is arranged on the side of the housing 1, a circuit board card seat 102 is arranged on the inner side of the mounting opening 101, a buckle 103 is arranged at the front end of the mounting opening 101, the circuit board 2 and the heat sink 3 are fixedly sleeved between the circuit board card seat 102 and the buckle 103, an input terminal 201 is arranged on the top of the circuit board 2, an output connector 202 is connected to the side, a terminal slot 104 is arranged on the top of the housing 1 corresponding to the input terminal 201, and a connector clamping groove 105 is further arranged on the top of the housing 1, and the output connector 202 is detachably sleeved in the connector clamping groove 105.
[0037] In actual use, since the circuit board card seat 102 on the inner side of the mounting opening 101 and the buckle 103 at the front end cooperate with each other, the circuit board 2, the insulating heat-conducting pad 4 and the heat sink 3 are sequentially pressed into the mounting opening 101, so that the circuit board 2, the insulating heat-conducting pad 4 and the heat sink 3 are clamped between the circuit board card seat 102 and the buckle 103, and the assembly is completed without the need for additional workpieces such as screws for fixation, which is convenient to operate and high in production efficiency.
[0038] In addition, since the connector clamping groove 105 is arranged on the top of the housing 1, the output connector 202 can be sleeved in the connector clamping groove 105, so that the input terminal 201 of the circuit board 2 and the output connector 202 are positioned on the same plane, which facilitates quick docking of the input and output terminals when performing one-time FCT automatic testing and aging procedures and the like, and is high in testing speed.
[0039] The outer side of the heat sink 3 is provided with an inner recess clamping groove 301 corresponding to the buckle 103, and the outer side of the heat sink 3 is provided with a plurality of protruding ribs 302. In the present embodiment, the inner recess clamping groove 301 cooperates with the design of the buckle 103 hidden in the mounting opening 101, so that the heat sink 3 and the mounting opening 101 are kept on the same plane without protruding, thereby improving the assembly stability. The plurality of protruding ribs 302 can increase the contact area of the outer side of the heat sink 3 with the outside air, thereby improving the heat dissipation efficiency.
[0040] The inner side of the heat sink 3 is provided with an inwardly inclined chamfer edge 303 corresponding to the buckle 103. The chamfer edge 303 can avoid the relatively hard heat sink 3 made of metal materials with good heat conduction performance such as aluminum and copper from being pressed into the buckle 103 and damaging the buckle 103.
[0041] The circuit board 2 and the heat sink 3 are abutted and connected through the insulating heat-conducting pad 4. The insulating heat-conducting pad 4 can adopt commonly used insulating heat-conducting pad products on the market such as heat-conducting silicone rubber pads, so that the circuit board 2 and the heat sink 3 can be fully in contact and heat transfer.
[0042] The circuit board 2 and the side of the insulating heat-conducting pad 4 are provided with the empty gap 5 corresponding to the buckle 103. The empty gap 5 can reduce the resistance to be overcome when the circuit board 2 and the insulating heat-conducting pad 4 are pressed into the assembly opening 101, improve the assembly speed, and avoid damage to the components caused by forced assembly.
[0043] The bottom of the terminal slot 104 is provided with the isolation baffle 6, and the terminal through hole 601 is formed in the isolation baffle 6 corresponding to the input terminal 201. The isolation baffle 6 can isolate the circuit board 2 from the external environment while providing support for the input terminal 201, thereby improving the structural strength of the equipment.
[0044] The output connector 202 is connected to the circuit board 2 through the wire 203, and the wire material clamping groove 106 is arranged on the inner side of the connector clamping groove 105 corresponding to the wire 203. The wire material clamping groove 106 can clamp the output connector 202 and the wire 203 at the same time, thereby avoiding the wire 203 from hindering the output connector 202 from being clamped into the connector clamping groove 105.
[0045] The projection area of the circuit board 2 is smaller than the projection area of the heat dissipation fin 3, and the heat dissipation fin sleeve 7 is arranged in the frame of the assembly opening 101 corresponding to the side of the heat dissipation fin 3. The heat dissipation fin sleeve 7 can provide limiting support for the heat dissipation fin 3 from the inside, improve the structural strength, and avoid the heat dissipation fin 3 from being pressed too much during assembly, thereby preventing the circuit board 2 from being damaged.
[0046] The projection area of the outside of the heat dissipation fin 3 is equal to the area of the assembly opening 101. The heat dissipation fin 3 can block the assembly opening 101 as a cover, which is helpful to simplify the structure of the equipment and reduce the production cost.
[0047] The shell 1, the assembly opening 101, the circuit board clamping seat 102, the buckle 103, the terminal slot 104, and the connector clamping groove 105 are integrally formed injection molded parts. PA66+30% glass fiber, PA6+30% glass fiber, or other components can be used. The above-mentioned materials can be long-term temperature-resistant without deformation at 120-160°C. The power device such as the MOS tube running on the circuit board 2 is generally controlled below 120°C in long-term use, and the heat dissipation fin 3 and the power device are separated by the pcb and the insulating heat-conducting pad 4, so that the long-term use temperature actually conducted to the shell 1 will not exceed 100°C. Therefore, the shell 1 can be kept stable for a long time during equipment operation.
[0048] The above is a further detailed description of the utility model in combination with the specific preferred embodiments, and the specific implementation of the utility model cannot be limited to these descriptions. Any changes and modifications made within the scope of the application shall still fall within the scope of the utility model.
Claims
1. A vehicle refrigerator controller which is easy to assemble and test, comprising a housing, a circuit board, and a heat sink, characterized in that, The side of the shell is provided with an assembling opening, the inner side of the assembling opening is provided with a circuit board card seat, the front end of the assembling opening is provided with a buckle, the circuit board and the heat dissipation fin are fixedly sleeved between the circuit board card seat and the buckle, the top of the circuit board is provided with an input terminal, the side is connected with an output connector, the top of the shell is provided with a terminal slot corresponding to the input terminal, the top of the shell is also provided with a connector clamping groove, and the output connector is detachably sleeved in the connector clamping groove.
2. The vehicle mounted refrigerator controller that is easy to assemble and test of claim 1, wherein, The outer side of the heat dissipation fin is provided with an inner recess clamping groove corresponding to the buckle, and the outer side of the heat dissipation fin is provided with a plurality of protruding ribs.
3. The vehicle mounted refrigerator controller that is easy to assemble and test of claim 1, wherein, The inner side of the heat dissipation fin is provided with an inwardly inclined chamfered edge corresponding to the buckle.
4. The vehicle mounted refrigerator controller that is easy to assemble and test of claim 1, wherein, The circuit board and the heat dissipation fin are connected through an insulating heat-conducting pad.
5. The vehicle mounted refrigerator controller that is easy to assemble and test of claim 4, wherein, The side of the circuit board and the insulating heat-conducting pad is provided with a clearance gap corresponding to the buckle.
6. The vehicle mounted refrigerator controller that is easy to assemble and test of claim 1, wherein, The bottom of the terminal slot is provided with a separation baffle, and the separation baffle is provided with a terminal through hole corresponding to the input terminal.
7. The vehicle mounted refrigerator controller that is easy to assemble and test of claim 1, wherein, The output connector is connected with the circuit board through a wire, and the inner side of the connector clamping groove is provided with a wire clamping groove corresponding to the wire.
8. The vehicle mounted refrigerator controller that is easy to assemble and test of claim 1, wherein, The projection area of the circuit board is smaller than the projection area of the heat dissipation fin, and the frame of the assembling opening is provided with a heat dissipation fin sleeve corresponding to the side of the heat dissipation fin.
9. The vehicle mounted refrigerator controller that is easy to assemble and test of claim 1, wherein, The projection area of the outer side of the heat dissipation fin is equal to the area of the assembling opening.
10. The vehicle mounted refrigerator controller that is easy to assemble and test of claim 1, wherein, The surface of the shell is covered with a heat-resistant insulating layer, and the shell, the assembling opening, the circuit board card seat, the buckle, the terminal slot and the connector clamping groove are integrally formed.
Citation Information
Patent Citations
Controller
CN213214157U