Wine cap boxing equipment capable of automatically boxing whole tray

By designing a pallet-handling robot, which uses a first and second suction nozzle to pick up the pallet and the wine cap respectively, the problem of existing case packing machines being unable to pick up the entire pallet is solved, achieving a highly efficient whole-pallet packing effect.

CN223751243UActive Publication Date: 2026-01-02ZHUHAI HONGZHILI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520793897.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-01-02
Estimated Expiration
2035-04-24

AI Technical Summary

Technical Problem

Existing bottle cap packing machines can only pick up bottle caps from a tray, but cannot pick up the tray at the same time, resulting in low packing efficiency.

Method used

An automated tray-loading and boxing device for wine caps was designed. It uses a tray-picking and placing robot arm, which uses a first suction nozzle to pick up the tray itself and a second suction nozzle to pick up the wine caps, so as to achieve the joint adsorption and transfer of the tray and wine caps for whole-tray boxing.

Benefits of technology

It improved packing efficiency, enabled the smooth and safe transfer of pallets and bottle caps, and enhanced the level of automation in packing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides the wine cap boxing equipment capable of automatically boxing the whole tray, which is simple in structure, and can simultaneously adsorb and take away the trays loaded with the wine caps to carry out the whole tray boxing, so that the boxing efficiency is improved. In order to achieve the purpose, the following technical scheme is provided: the wine cap boxing equipment capable of automatically boxing the whole tray comprises a tray placing seat used for placing a tray, and the tray is provided with a plurality of placing grooves used for placing wine caps; the tray taking and placing mechanical arm comprises a main body, a first suction nozzle and a second suction nozzle, wherein the first suction nozzle and the second suction nozzle are arranged on the main body and used for adsorbing the tray and the wine cap respectively. And the box body placing mechanism is used for placing a box body, and the tray taking and placing mechanical arm takes away the tray on the tray placing base and then places the tray into the box body located in the box body placing mechanism. The utility model relates to the technical field of bottle cap boxing.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of bottle cap packing, particularly to a wine cap packing equipment of automatic whole tray packing. BACKGROUND

[0002] At present, most of the domestic wine bottle cap industry adopts manual packing, which is low in efficiency, and some use automatic packing machines for packing wine bottle caps, such as the wine bottle cap packing machine disclosed in the patent with the application number 2022233448220, which adopts one or two rows of well-arranged bottle caps, and then uses a suction disc manipulator to absorb the whole for feeding, so as to pack the bottle caps subsequently. However, such packing machines only absorb the bottle caps on the tray, but cannot absorb the tray at the same time. In some cases, the bottle caps are packed together with the tray, so the function of such packing machines is still limited and needs to be improved. SUMMARY

[0003] The utility model provides a wine cap packing equipment of automatic whole tray packing, which is simple in structure, can simultaneously absorb and take away the tray loaded with wine caps, pack the whole tray, and improve the packing efficiency.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a wine cap packing equipment of automatic whole tray packing, comprising a tray placing seat for placing a tray, wherein the tray is provided with a plurality of placing grooves for placing wine caps; a tray taking and placing manipulator, comprising a main body, a first suction nozzle and a second suction nozzle, which are arranged on the main body and are respectively used for absorbing the tray and absorbing the wine caps; and a box placing mechanism for placing a box, wherein the tray taking and placing manipulator takes away the tray on the tray placing seat and places it in the box located in the box placing mechanism.

[0005] In the above-mentioned scheme, the tray taking and placing manipulator is used to take away the tray on the tray placing seat together with the wine caps on the tray and then place it in the box for packing, and after repeated operations, the stacked whole tray packing is realized; wherein the first suction nozzle is used to absorb the tray itself, and since the number of wine caps in the tray is large, in order to avoid that the first suction nozzle cannot support the weight of the whole tray, the second suction nozzle for absorbing the wine caps on the tray is designed in the utility model, that is, when the tray taking and placing manipulator absorbs the tray, the second suction nozzle also absorbs the wine caps at the same time. Since the wine caps and the tray are respectively absorbed, the whole tray loaded with wine caps can be smoothly and safely transferred for whole tray packing, which can improve the packing efficiency.

[0006] In one embodiment, the first suction nozzle is arranged on the outer side of the main body, and the second suction nozzle is arranged in the middle part of the main body.

[0007] In the above-mentioned scheme, the wine caps are generally placed in the middle of the tray, so the second suction nozzle is also located in the middle area.

[0008] In an embodiment, the tray is provided with a plurality of flat portions on two sides thereof, and the main body is provided with a mounting rack for mounting the first suction nozzle, and the first suction nozzle cooperates with the flat portions when the tray is sucked by the tray taking and placing manipulator.

[0009] In the above scheme, the flat portion can refer to an area without a designed placing groove, and the area is free of grooves and can directly contact and cooperate with the first suction nozzle; and the number of the first suction nozzles is multiple.

[0010] In an embodiment, the plurality of placing grooves are arranged in a plurality of rows and are staggered between adjacent two rows, the number of the second suction nozzles is the same as that of the placing grooves, and the second suction nozzles correspond to the placing grooves one by one when the tray is sucked by the tray taking and placing manipulator.

[0011] In the above scheme, the placing grooves are staggered according to the conventional design in the industry.

[0012] In an embodiment, the main body is provided with a plurality of rows of bus bars, the bus bars are internally provided with bus bar cavities, the second suction nozzles in the same row are all mounted on one bus bar and all communicate with the bus bar cavities of the bus bar.

[0013] In the above scheme, the bus bar is a purchased part.

[0014] In an embodiment, the flat portions are located on both sides in the length direction of the tray.

[0015] In an embodiment, the mounting height position of the first suction nozzle is lower than that of the second suction nozzle.

[0016] In the above scheme, since the wine cap is generally higher than the top surface of the tray after being placed in the placing groove, the mounting height of the first suction nozzle cooperating with the top surface of the tray is naturally lower than that of the second suction nozzle cooperating with the top of the wine cap.

[0017] In an embodiment, the tray taking and placing manipulator comprises a lifting module, the lifting module comprises a sliding block, and the main body is mounted on the sliding block.

[0018] In the above scheme, the tray taking and placing manipulator can be lifted by the lifting module, thereby realizing the action of placing the tray in the box. Of course, the tray taking and placing manipulator itself also comprises a horizontal moving module, and can perform horizontal movement to take the tray from the tray placing seat, which is a conventional design in the industry.

[0019] In an embodiment, the box placing mechanism comprises a placing table for placing the box, the box is provided with a packaging bag, the box placing mechanism comprises a bag supporting assembly, the bag supporting assembly comprises a turnover pressing plate arranged above both sides of the placing table and a driving motor for driving the turnover pressing plate to turn over, and the turnover pressing plate is arranged on an output shaft of the driving motor.

[0020] In the above scheme, the packaging bag is a plastic bag used for covering all the wine caps after the wine caps are packed in boxes, which is a conventional operation in the industry, wherein, in the utility model, the bag supporting assembly can press the paper sheet on the upper part of the box through the turnover of the turnover pressing plate, so as to avoid the interference of the paper sheet on the packing of the wine caps; wherein, the turnover pressing plate also presses the packaging bag when pressing the paper sheet, so as to realize the bag supporting effect.

[0021] In an embodiment, the box placing mechanism comprises an electric front and rear moving assembly, the electric front and rear moving assembly comprises a moving block, the placing table is installed on the moving block, the placing table is provided with a placing position for placing the box, and the outer side of the placing position is provided with a limiting block matched with the box.

[0022] In the above scheme, the limiting block can keep the box from deviating during the front and rear movement, and the box can be moved to the lower part of the tray taking and placing manipulator through the moving block. BRIEF DESCRIPTION OF DRAWINGS

[0023] Fig. 1 It is a structural schematic view of the utility model in an embodiment;

[0024] Fig. 2 It is a cooperation schematic view of the tray taking and placing manipulator and the tray in an embodiment;

[0025] Fig. 3 It is a cooperation schematic view of the tray taking and placing manipulator and the tray in an embodiment. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0027] Please refer to Figs. 1 to 3The technical scheme of the utility model discloses a wine cap boxing equipment of automatic whole tray into box, including tray placing seat 1, be used for placing tray 2, the tray 2 is provided with a plurality of placing groove 3 for placing wine cap, tray taking and placing manipulator 4, including main body 5, first suction nozzle 6 and second suction nozzle 7 for adsorbing the wine cap are all arranged on the main body 5 and are respectively used for adsorbing the tray 2, box placing mechanism, be used for placing box 8, the tray taking and placing manipulator 4 removes the tray 2 on the tray placing seat 1 and places to be located in the box 8 of the box placing mechanism.

[0028] In the above scheme, the tray taking and placing manipulator 4 is used to take away the tray 2 on the tray placing seat 1 together with the wine cap on the tray 2 and then place it into the box 8 for boxing, and after repeating multiple times, the stacked whole tray boxing is realized; wherein the first suction nozzle 6 is used to adsorb the tray 2 itself, since the number of wine caps in the tray 2 is large, in order to avoid that the first suction nozzle 6 cannot support the weight of the whole tray 2, the second suction nozzle 7 for adsorbing the wine cap on the tray 2 is designed in the utility model, that is, when the tray taking and placing manipulator 4 adsorbs the tray 2, the second suction nozzle 7 also adsorbs the wine cap at the same time, and the wine cap and the tray 2 are adsorbed respectively, so that the whole tray of the tray 2 with wine caps can be transferred stably and safely, the whole tray is boxed, and the boxing efficiency can be improved.

[0029] In an embodiment, the first suction nozzle 6 is arranged on the outer side of the main body 5, and the second suction nozzle 7 is arranged in the middle part of the main body 5.

[0030] In the above scheme, the wine cap is generally placed in the middle of the tray 2, so the second suction nozzle 7 is also located in the middle area.

[0031] In an embodiment, the two sides of the tray 2 are provided with a plurality of plane parts 9, and the main body 5 is provided with a mounting frame 10 for mounting the first suction nozzle 6, when the tray taking and placing manipulator 4 sucks the tray 2, the first suction nozzle 6 cooperates with the plane part 9.

[0032] In the above scheme, the plane part 9 can refer to the area without the designed placing groove 3, which has no groove and can directly contact and cooperate with the first suction nozzle 6; the number of the first suction nozzle 6 is multiple.

[0033] In an embodiment, the plurality of placing grooves 3 are divided into a plurality of rows and are arranged staggered between the adjacent two rows, the number of the second suction nozzle 7 is the same as that of the placing grooves 3, when the tray taking and placing manipulator 4 sucks the tray 2, the second suction nozzle 7 corresponds to the placing groove 3 one by one.

[0034] In the above scheme, the placing groove 3 is arranged staggered, which is the conventional design in the industry.

[0035] In an embodiment, the main body 5 is provided with a plurality of rows of busbars 11, the busbar 11 is internally provided with a busbar cavity, the second suction nozzles 7 of the same row are all mounted on one busbar 11 and all communicate with the busbar cavity of the busbar 11.

[0036] In the above scheme, the busbar 11 is a purchased part.

[0037] In an embodiment, the flat portion 9 is located on both sides of the length direction of the tray 2.

[0038] In an embodiment, the mounting height position of the first suction nozzle 6 is lower than that of the second suction nozzle 7.

[0039] In the above scheme, since the wine cap is placed in the placement groove 3, the wine cap is generally higher than the top surface of the tray 2, so the mounting height of the first suction nozzle 6 cooperating with the top surface of the tray 2 is naturally lower than that of the second suction nozzle 7 cooperating with the top of the wine cap.

[0040] In an embodiment, the tray taking and placing manipulator 4 comprises a lifting module 12, the lifting module 12 comprises a sliding block, and the main body 5 is mounted on the sliding block.

[0041] In the above scheme, the tray taking and placing manipulator 4 can be lifted through the lifting module 12, thereby realizing the action of placing the tray 2 in the box 8. Of course, the tray taking and placing manipulator 4 itself also comprises a horizontal moving type horizontal moving module, which can perform horizontal movement to take the tray 2 from the tray placing seat 1. This is a conventional design in the industry.

[0042] In an embodiment, the box placing mechanism comprises a placing table 13 for placing the box 8, the box 8 is internally provided with a packaging bag, the box placing mechanism comprises a bag supporting assembly, the bag supporting assembly comprises a turnover pressing plate 14 provided above both sides of the placing table 13 and a driving motor 15 for driving the turnover pressing plate 14 to turn over, and the turnover pressing plate 14 is provided on the output shaft of the driving motor 15.

[0043] In the above scheme, the packaging bag is a plastic bag, which is used to wrap all the wine caps after the wine caps are boxed. This is a conventional operation in the industry. In the present application, the bag supporting assembly can press the paper sheet on the upper part of the box 8 through the turning over of the turnover pressing plate 14, so as to avoid the interference of the paper sheet on the wine cap boxing; meanwhile, the turnover pressing plate 14 also presses the packaging bag, thereby realizing the bag supporting effect.

[0044] In an embodiment, the box placing mechanism comprises an electric front-back moving assembly 16, the electric front-back moving assembly 16 comprises a moving block, the placing table 13 is installed on the moving block, and a placing position for placing the box 8 is arranged on the placing table 13, and the outer side of the placing position is provided with a limiting block 17 matched with the box 8.

[0045] In the above scheme, the limiting block 17 can keep the box 8 from deflecting during front-back movement, and the box 8 can be moved to the lower side of the tray taking and placing manipulator 4 through the moving block.

Claims

1. An automatic tray-to-box wine cap packing device, characterized in that: Includes a tray placement seat (1) for placing a tray (2), the tray (2) being provided with a plurality of placement slots (3) for placing wine caps; The tray handling robot (4) includes a main body (5), a first suction nozzle (6) which is set on the main body (5) and is used to pick up the tray (2) and a second suction nozzle (7) which is used to pick up the wine cap; The box placement mechanism is used to place the box (8). The pallet pick-and-place robot (4) takes the pallet (2) off the pallet placement seat (1) and places it into the box (8) located in the box placement mechanism.

2. The automatic tray-loading and boxing equipment for wine caps according to claim 1, characterized in that: The first suction nozzle (6) is disposed on the outside of the main body (5), and the second suction nozzle (7) is disposed in the middle of the main body (5).

3. The automatic tray-loading and boxing equipment for wine caps according to claim 1, characterized in that: The tray (2) has several flat parts (9) on both sides. The main body (5) is provided with a mounting bracket (10) for mounting the first suction nozzle (6). When the tray picking and placing robot (4) picks up the tray (2), the first suction nozzle (6) cooperates with the flat parts (9).

4. The automatic tray-loading and boxing equipment for wine caps according to claim 1, characterized in that: The placement slots (3) are divided into several rows and are staggered between adjacent rows. The number of second suction nozzles (7) is the same as the number of placement slots (3). When the pallet pick-up and drop robot (4) picks up the pallet (2), the second suction nozzles (7) correspond one-to-one with the placement slots (3).

5. The automatic tray-loading and boxing equipment for wine caps according to claim 1, characterized in that: The main body (5) is provided with several rows of manifolds (11), and each manifold (11) has a manifold cavity inside. The second suction nozzles (7) in the same row are all installed on one of the manifolds (11) and are all connected to the manifold cavity of the manifold (11).

6. The automatic tray-loading and boxing equipment for wine caps according to claim 3, characterized in that: The flat portion (9) is located on both sides of the tray (2) along its length.

7. The automatic tray-loading and boxing equipment for wine caps according to claim 1, characterized in that: The installation height of the first suction nozzle (6) is lower than that of the second suction nozzle (7).

8. The automatic tray-loading and boxing equipment for wine caps according to claim 1, characterized in that: The pallet handling robot (4) includes a lifting module (12), which includes a slider, and the main body (5) is mounted on the slider.

9. The automatic tray-loading and boxing equipment for wine caps according to claim 1, characterized in that: The box placement mechanism includes a placement platform (13) for placing the box (8), and a packaging bag is provided inside the box (8). The box placement mechanism includes a bag support assembly, which includes a flipping pressure plate (14) disposed above both sides of the placement platform (13) and a drive motor (15) for driving the flipping pressure plate (14) to flip. The flipping pressure plate (14) is disposed on the output shaft of the drive motor (15).

10. The automatic tray-loading and boxing equipment for wine caps according to claim 9, characterized in that: The box placement mechanism includes an electric forward and backward moving assembly (16), the electric forward and backward moving assembly (16) includes a moving block, the placement platform (13) is mounted on the moving block, the placement platform (13) is provided with a placement position for placing the box (8), and a limiting block (17) adapted to the box (8) is provided on the outside of the placement position.